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SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance 
section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE:

The following symbols and words indicate safety information in this

manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

Summary of Contents for E004

Page 1: ...Hyster E004 S70XM S80XM S100XM S120XM S120XMS Forklift ...

Page 2: ...DIAGRAMS S3 50 5 50XM S70 120XM E004 F004 PART NO 1510481 8000 SRM 989 ...

Page 3: ...d condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using force to remove parts Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs or if the unit needs repairs Be sure to follo...

Page 4: ...s REV 2 4 E004 18 Figure 7 Wiring Diagram Gas REV 1 E004 20 Figure 8 Wiring Diagram Gas REV 2 E004 24 Figure 9 GM V 6 Gas and LPG Engine Electrical Schematic F004 28 Figure 10 Electrical Schematic Diesel REV 1 E004 32 Figure 11 Electrical Schematic Diesel REV 2 4 E004 35 Figure 12 Wiring Diagram Diesel REV 1 E004 37 Figure 13 Wiring Diagram Diesel REV 2 E004 41 Figure 14 Hydraulic System Schematic...

Page 5: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 6: ... THE QUALITY KEEPERS HYSTER APPROVED PARTS ...

Page 7: ...8000 SRM 989 Diagrams Schematics or Arrangements General This service repair manual contains electrical hydraulic and transmission diagrams for S3 50 5 50XM S70 120XM model lift trucks 1 ...

Page 8: ...Diagrams Schematics or Arrangements 8000 SRM 989 Figure 1 Electrical Schematic LPG REV 1 E004 Sheet 1 of 3 2 ...

Page 9: ...8000 SRM 989 Diagrams Schematics or Arrangements Figure 1 Electrical Schematic LPG REV 1 E004 Sheet 2 of 3 3 ...

Page 10: ...Diagrams Schematics or Arrangements 8000 SRM 989 Figure 1 Electrical Schematic LPG REV 1 E004 Sheet 3 of 3 4 ...

Page 11: ...8000 SRM 989 Diagrams Schematics or Arrangements Figure 2 Electrical Schematic LPG REV 2 5 E004 Sheet 1 of 2 5 ...

Page 12: ...Diagrams Schematics or Arrangements 8000 SRM 989 Figure 2 Electrical Schematic LPG REV 2 5 E004 Sheet 2 of 2 6 ...

Page 13: ...8000 SRM 989 Diagrams Schematics or Arrangements Figure 3 Wiring Diagram LPG REV 1 E004 Sheet 1 of 4 7 ...

Page 14: ...Diagrams Schematics or Arrangements 8000 SRM 989 Figure 3 Wiring Diagram LPG REV 1 E004 Sheet 2 of 4 8 ...

Page 15: ...8000 SRM 989 Diagrams Schematics or Arrangements Figure 3 Wiring Diagram LPG REV 1 E004 Sheet 3 of 4 9 ...

Page 16: ...Diagrams Schematics or Arrangements 8000 SRM 989 Figure 3 Wiring Diagram LPG REV 1 E004 Sheet 4 of 4 10 ...

Page 17: ...8000 SRM 989 Diagrams Schematics or Arrangements Figure 4 Wiring Diagram LPG REV 2 and 3 E004 Sheet 1 of 4 11 ...

Page 18: ...Diagrams Schematics or Arrangements 8000 SRM 989 Figure 4 Wiring Diagram LPG REV 2 and 3 E004 Sheet 2 of 4 12 ...

Page 19: ...8000 SRM 989 Diagrams Schematics or Arrangements Figure 4 Wiring Diagram LPG REV 2 and 3 E004 Sheet 3 of 4 13 ...

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