CDF File Installation Procedure
NOTE:
Installation of a CDF file requires the CCS
Field Tool from HYPASS or Access. A CDF file
download is required whenever a controller or other
module device is replaced or a new option feature is
added to the truck. A CDF file may also be used to
recover factory settings if parameters have been
changed. After Installing the CDF file or replacing
any controller node the following calibrations may
be required (See CALIBRATIONS):
• Steering and caster steering (if installed)
• Mast tare weight
• Aft handle throttle (if installed)
• Lift cushion (Americas only)
• Optional sensors or reading systems (if in-
stalled) including: reach sensor, return to set
til, lift limit, and shelf height selector.
1.
Use the truck serial number in Hypass or Ac-
cess and open the truck software section and lo-
cate the Configuration Data File (CDF). Each
file is serial number specific so if there are mul-
tiple trucks all files must be obtained and
downloaded. The files can be renamed if de-
sired, however never change the file number ex-
tension (.hex). It is recommended the files be
saved to the computer desktop (default loca-
tion) or another file directory where it can be
easily located.
2.
Connect to the truck with the IFAK cable. With
the truck powered On, open the CCS Software
Update Tool program on the laptop. When the
tool opens, select the truck model type and type
in the truck serial number.
3.
Select IMPORT CDF.
4.
Select PROGRAM.
Figure 9. Configuration Data File
5.
The program will automatically load and up-
date any necessary files. (Note: not all trucks
get all the listed files). When the programing is
complete it will say “programming complete”
6.
Whenever a CDF file is downloaded it requires
that the truck steering, (caster steering if
equipped), and mast Tare up and mast Tare
down calibrations be performed using the dash
display. See User Interface Service Techni-
cian 2200SRM1614.
LOW-VOLTAGE PROTECTION FUNCTION
This function protects the controller and the bat-
tery. The controller will not operate correctly if
there is less than 18 volts from the battery. The
battery current drain increases as the battery volt-
age decreases. The battery may still operate the lift
truck to move it for battery charging or replace-
ment.
2200 SRM 1612
CDF File Installation Procedure
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