background image

SERVICE

INTRODUCTION

•  Before using the batteries, make sure that both ends of the cables are connected to the terminals as 

prescribed: (+) with (+) and (-) with (-).

•  Do not short-circuit the terminals.
• 

The gas released when charging is highly flammable. When charging, leave the battery compartment 

uncovered for more effective ventilation and take off the plugs.

•  Never check the battery charge with "jumpers" obtained by putting metal items on the terminals.
•  Before taking any action, check that no elements are shorted.
•  Always disconnect the battery before working on the electrical system.
•  For battery chargers and similar equipment, use solely auxiliary power sources with an effective ground 

connection to avoid any electric shocks.

• 

Fluid passing through a very small orifice can be virtually invisible and have sufficient force to penetrate 

under the skin; in such cases, having to make a check, use a card or a piece of wood.

• 

Having to check the system pressure, use the specific instruments.

BELTS, ROPES AND SUSPENSION ELEMENTS: USER ADVICE

• 

Keep a record of all the suspension elements used, stating the characteristics of the suspension ele

-

ments and the data given on the identification plate .

• 

Never leave belts, cords or suspension elements in use whose identification plate has been lost.

•  Always use belts, ropes or suspension elements of suitable dimensions.  Concerning the suspension 

elements, take into consideration the lifting angle and any unbalancing of the load.

•  The bells on the suspension elements must be sized in proportion to the hook of the overhead travelling 

crane and anyhow must be free to move easily. 

•  Always rest the load in the race of the hook.
•  Never load the tip of the hook.
•  When lifting, avoid sudden operations that can jerk on the ropes and belts.
•  Never do any lifting with the ropes and belts twisted.
• 

Knots are not permissible. Always protect the ropes and belts when they come into contact with sharp 

edges.

•  When moving with no load, to prevent impact and accidental hooking, hang the hooks in the bells and 

close the safety ones.

Using suspension elements under conditions of unbalanced load

If lifting unbalanced loads it is advised as a precaution to downrate the load capacities of the lifting elements:
•  Slings with 2 booms, consider them as corresponding to 1 boom.
•  Slings with 3 and 4 booms, consider them as corresponding to 2 booms.

Tips for maintenance

Periodically examine the belts, ropes and suspension elements according to current legislation to define 

their state of service.
Change them in the following cases:
•  When the components show: deformation, cracks, hollows, cuts or abrasions.
•  When the wear of the components exceeds 10% of the original dimensions. 
•  When the sling shows signs of overloading.

Summary of Contents for C449

Page 1: ...Hyster C449 RP2 0N RP2 5N Forklift...

Page 2: ...0 12 2015 Overhaul Part no Technical information for Hyster service centres This manual is intended solely for the specialized technicians of the Hyster service network 4139323 C449 RP2 0N RP2 5N...

Page 3: ...nes for correct maintenance and are designed for use by appropriately trained technicians Incorrect maintenance or non compliance with the instructions contained in this manual could cause damage to p...

Page 4: ...ntenance Use the sections index with the numbered black bands to go quickly to the desired section SYMBOLS Signals a danger that can cause accidents to people or damage to the machine Signals danger d...

Page 5: ...de solvents When working outside the garage move the machine preferably onto the level and block it If working on a slope is inevitable block the machine beforehand and move it onto a level area as so...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...te has been lost Always use belts ropes or suspension elements of suitable dimensions Concerning the suspension elements take into consideration the lifting angle and any unbalancing of the load The b...

Page 8: ...8400 4800 blue 240 8000 16000 11200 6400 orange 300 10000 20000 14000 8000 Coefficient 1 2 1 4 0 8 Colour Working load capacity kg purple 1000 2000 1400 800 green 2000 4000 2800 1600 yellow 3000 6000...

Page 9: ...g load capacity kg purple 1000 1400 2100 2100 green 2000 2800 4200 4200 yellow 3000 3800 6300 6300 grey 4000 5600 8400 8400 red 5000 6600 9800 10500 Coefficient 1 1 4 2 1 2 1 Working load capacity the...

Page 10: ...ameter TORQUE SETTING Nm Class 8 Class 10 M3 4 5 2 M4 7 9 15 M5 12 14 14 8 M6 17 2 20 9 M8 31 8 38 1 M10 50 5 60 3 M12 74 2 88 5 M14 101 2 120 8 M16 138 2 164 9 M18 176 6 203 5 M20 225 4 259 7 M22 278...

Page 11: ...140 90 190 1 5 8 12 20 210 135 285 1 7 8 12 24 290 200 380 2 1 2 12 32 450 300 600 BSP REVOLVING FEMALE UNF thread Torque setting Nm Nominal torque max G1 4 20 15 25 G3 8 34 27 41 G1 2 60 42 76 G5 8 6...

Page 12: ...presence of bubbles softening wear of the outer layer Pre installation inspection Before installing a flexible hose it is necessary to inspect the pipes carefully First check that the type size refere...

Page 13: ...9 10 5 INTRODUCTION SECTION CONTENTS Installation and settings Diagnostics and measurements Electrical system Truck base mechanics Reduction gear Braking system Standard maintenance Hydraulic system P...

Page 14: ...SERVICE 12 INTRODUCTION...

Page 15: ...ENTATION PRESENTATION TRUCK PRESENTATION 2 VIEWS OF THE TRUCK 3 TRUCK IDENTIFICATION DATA AND LOAD CAPACITIES 4 TRUCK IDENTIFICATION DATA PLATE 4 LOCATION OF DOCUMENTATION 5 GENERAL SPECIFICATIONS 6 S...

Page 16: ...ccess height 285mm Additional vibration dampening obtained through two rubber shock absorbers under the mat Steering wheel on the left side Handle support for the operator on the right side Intuitive...

Page 17: ...3 PRESENTATION VIEWS OF THE TRUCK SERVICE...

Page 18: ...ation data plate is located under the control area Name of the manufacturer Serial number Model Year of manufacture Rated capacity The truck documentation is located under the dedicated storage area u...

Page 19: ...5 PRESENTATION SERVICE...

Page 20: ...6 PRESENTATION GENERAL SPECIFICATIONS SERVICE RP2 0 RP2 5...

Page 21: ...r 1 b 11 mm 346 346 Dimensions 4 4 Lift h 3 mm 120 120 4 8 Height of seat platform h 7 mm 927 293 927 293 4 15 Height lowered h 13 mm 85 85 4 19 Overall length 1 l 1 mm 1996 1996 4 20 Length to face o...

Page 22: ...8 PRESENTATION SERVICE...

Page 23: ...E ASSEMBLY 3 LIST OF MATERIALS RECEIVED FROM THE DEALER 3 UNLOADING THE TRUCK 4 OIL TOP UP 5 BATTERY INSTALLATION 6 BATTERY CABLE CONNECTION 8 LIST AND DESCRIPTION OF ADJUSTMENTS AND SETTINGS TO BE CA...

Page 24: ...2000 1200 845 2068 2796 2236 3281 204 5 1100 2156 751 2400 800 1072 2996 3508 212 5 1500 2856 1860 996 3000 1200 1288 2523 3696 2688 4176 249 UK 1000 1956 1356 600 2000 1200 880 2019 840 2796 2188 200...

Reviews: