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GENERAL SAFETY STANDARDS

PERSONAL SAFETY

Always use the personal protective equipment when it is required.

Pay attention to  the squashing risks due to moving parts, oscillations, not correctly fastened materials 
when lifting operations are carried out or when the loads are moved.

Do not wear rings, watches, jewels, unbuttoned or hanging clothes such as scarves, unbuttoned jackets 
or smocks with open zips that can get entangled in the moving parts.

Never carry out cleaning, lubrication or maintenance operations when the battery is connected. 

IIf you use compressed air to clean the parts, wear glasses with lateral guards. The air pressure must 
not be higher than 1 bar.

SAFETY IN THE WORKPLACE

Make sure that all working tools are perfectly efficient and ready to use. Keep the working surfaces 

clean and free from the deposits that settle on the truck parts and cause damage. 

Keep sparks, free flames and cigarettes at a distance from fuels or flammable materials such as the 

gas of the batteries.

Make sure that the working area is well ventilated, illuminated, dry and clean. Remove any water pud-
dles or oil spots.                                                          

Make sure that the lifting equipment, devices or machines can bear the load.

ver use petrol, gas oil or other flammable liquids as detergents: use commercial non-toxic and non-

flammable solvents.
In case the interventions are carried out of the workshop, lay the truck flat and block it. If it is necessary 

to carry out the work on slopes, block the truck and bring it in a flat area as soon as possible within a 

certain safety limit.

Disconnect the batteries and label all controls in order to indicate that an intervention is in progress. 
Block the truck and any equipment to be lifted.

Do not carry out any intervention on the truck when the operators are controlling it, except that they are 

qualified operators and help to carry out the intervention. 

During towing operations use only the prescribed attachment points and make sure that the pins and/or 
bolts are tightly secured. Lift and move all heavy components by means of a lifting device of proper 
carrying capacity. Use the proper eyebolts. Make sure that nobody stays near the load to be lifted.

Do not twist chains or metal ropes.

Do not use damaged or bent chains or ropes: do not use them during lifting or towing operations. While 
handling them always wear safety gloves. 

Do not accumulate cloths soaked with grease or oil: they represent a risk of fire. Always put them in a 

closed metal container.

The oil must be collected and not be let off in the drain pipes; the industrial oils must be disposed of by 
specialized companies under the protection of the law in force in every Country.

When welding operations are carried out, it is necessary to use proper accident-prevention protections: 
protective glasses, helmet, overalls, shoes. The protective glasses must be worn also by the people 
who do not carry out the works if they stay near a welding area.

SERVICE

PREFACE

Summary of Contents for B460 K1.0H

Page 1: ...Hyster B460 K1 0M K1 0H K1 0H WP Forklift...

Page 2: ...Revision 0 06 2008 Technical information for Hyster customer care centres This manual is addressed to the skilled technicians of Hyster service network B460 K1 0M K1 0H Part No 1657374...

Page 3: ...0M K1 0H These procedures require specific technical knwoledge and they must be carried out only by qualified and trained staff Please read this manual carefully in order to prevent damage or accident...

Page 4: ...nd of aisle slow down and stop Sezione 12 Ordinary maintenance Always refer to the index with the numbered black bands in order to go to the desired section SYMBOLS It indicates the presence of a dang...

Page 5: ...the truck flat and block it If it is necessary to carry out the work on slopes block the truck and bring it in a flat area as soon as possible within a certain safety limit Disconnect the batteries a...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...g ropes of proper dimensions As far as the hanging ropes are con cerned take into consideration the lifting angle and the unbalance of the load The hooks of the hanging ropes must have a proper size a...

Page 8: ...0 8000 16000 11200 6400 orange 300 10000 20000 14000 8000 Coefficient 1 2 1 4 0 8 Colour Working capacity kg violet 1000 2000 1400 800 green 2000 4000 2800 1600 yellow 3000 6000 4200 2400 grey 4000 80...

Page 9: ...iolet 1000 1400 2100 2100 green 2000 2800 4200 4200 yellow 3000 3800 6300 6300 grey 4000 5600 8400 8400 red 5000 6600 9800 10500 Coefficient 1 1 4 2 1 2 1 Working capacity the working capacity is calc...

Page 10: ...TORQUE Nm Class 8 Class 10 M 3 4 5 2 M 4 7 9 15 M 5 12 14 14 8 M 6 17 2 20 9 M 8 31 8 38 1 M 10 50 5 60 3 M 12 74 2 88 5 M 14 101 2 120 8 M 16 138 2 164 9 M 18 176 6 203 5 M 20 225 4 259 7 M 22 278 8...

Page 11: ...30 18 42 3 4 16 8 50 30 70 7 8 14 10 69 44 94 1 1 16 12 12 98 63 133 1 3 16 12 14 118 73 163 1 5 16 12 16 140 90 190 1 5 8 12 20 210 135 285 1 7 8 12 24 290 200 380 2 1 2 12 32 450 300 600 ROTARY FEMA...

Page 12: ...ry to remove any possible residual pressures inside it Open valve A by using the supplied hexagonal T wrench in order to discharge the residual pressure in the fork lifting circuit Open valve B in ord...

Page 13: ...is necessary to check the conditions of the pipes First of all check if the type the size the reference code and the length are correct and then make sure that there are no impurities obstructions bub...

Page 14: ...12 SERVICE PREFACE...

Page 15: ...0 11 12 SECTION INDEX Installation and settings Diagnostic Electric system Frame mechanics Cabin mechanics Mast mechanics Hydraulic system Reduction unit Braking system Routine maintenance Presentatio...

Page 16: ...14 SERVICE PREFACE...

Page 17: ...tation TRUCK PRESENTATION 2 TRUCK VIEWS 3 TRUCK AND LOAD IDENTIFICATION DATA 4 TRUCK IDENTIFICATION DATA PLATE 4 RESIDUAL LOAD PLATE 4 TRUCK AND MAST SERIAL NUMBER STAMP 5 DATA POSITION 5 GENERAL SPEC...

Page 18: ...tor movements Guidance system For guidance in the aisle the trucks can be equipped with contrast rollers and photocells that detect the presence of side guide rails or with aerials for induction guida...

Page 19: ...PRESENTATION TRUCK VIEWS SERVICE...

Page 20: ...el Liftable load values up to varying heights up to the maximum load with different distances from the load centre of gravity of the forks The truck identification data plate is located in the cab Man...

Page 21: ...itable height TRUCK AND MAST SERIAL NUMBER STAMP DATA POSITION The truck serial number is located beneath the cab under the crossbar of the base carriage The mast serial number is located on the side...

Page 22: ...PRESENTATION GENERAL SPECIFICATIONS SERVICE...

Page 23: ...d out 17 SETTING THE BATTERY VOLTAGES OF AC2 TRACTION AND AC2 PUMP MODULES 17 Adjustment of the aisle warning photo cells 19 VERIFY THE TRUCK USE CONDITIONS 20 CHECK THE MOVEMENT OF THE CONTRASTING AI...

Page 24: ...ll the tools necessary to bring it to the vertical position crane hire forklift truck belts etc Before delivering to the client it is very important to check the suitability of the place where the car...

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