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General

8000 SRM 1226

4.

Use a towing link made of steel that fastens to
the tow pins in the counterweights of both lift
trucks.

5.

Release the parking brake.

6.

Tow the lift truck slowly.

HOW TO PUT LIFT TRUCK ON BLOCKS

How to Raise Drive Tires

WARNING

The lift truck must be put on blocks for some
types of maintenance and repair. The removal
of the following assemblies will cause large
changes in the center of gravity: mast, drive
axle, battery, or counterweight. When the lift
truck is put on blocks, put additional blocks in
the following positions to maintain stability:
a. Before removing the mast and drive axle,

put blocks under the counterweight so the
lift truck cannot fall backward.

b. Before removing the counterweight, put

blocks under the mast assembly so the lift
truck cannot fall forward.

The surface must be solid, even, and level when
the lift truck is put on blocks. Make sure that
any blocks used to support the lift truck are
solid, one-piece units.

NOTE:

Some lift trucks have lifting eyes. These lift

points can be used to raise the lift truck so that blocks
can be installed.

1.

Put blocks on each side (front and back) of the
steering tires to prevent movement of the lift
truck. See Figure 1.

2.

Put the mast in a vertical position. Put a block
under each outer mast channel.

3.

Tilt the mast fully forward until the drive tires
are raised from the surface.

4.

Put additional blocks under the frame behind the
drive tires.

5.

If the hydraulic system will not operate, use a
hydraulic jack under the side of the frame near
the front. Make sure that the jack has a capacity
equal to at least half the weight of the lift truck.
See the nameplate.

1.

DRIVE TIRES

2.

STEERING TIRES

Figure 1. Put Lift Trucks on Blocks

2

Summary of Contents for B416

Page 1: ...PERIODIC MAINTENANCE J40 65Z B416 PART NO 1616867 8000 SRM 1226...

Page 2: ...10 Seat Rails 11 Battery Restraint System 11 Battery 12 Hydraulic System 12 How to Make Checks With Key Switch ON 13 Horn Lights and Alarm 13 Steering System 13 Service Brakes 13 Parking Brake 13 Hydr...

Page 3: ...34 Lift Chains 34 Forks 34 Replace Upper and Lower Bearings Integral Sideshift Carriage 34 Other Lubrication 34 Battery Maintenance 35 How to Charge Battery 35 How to Change Battery 36 General 36 Lift...

Page 4: ...nts TABLE OF CONTENTS Continued Wheels Install 51 Snap On Tire Change 51 Remove Snap On Solid Tire From Wheel 52 Install Snap On Solid Tire on Wheel 53 Adhesives and Sealants 54 This section is for th...

Page 5: ...e lift truck is on the nameplate The code is also stamped on top of the rear bulkhead of the frame It is on the bulkhead inside the right rear leg of the overhead guard HOW TO MOVE A DISABLED LIFT TRU...

Page 6: ...ly so the lift truck cannot fall forward The surface must be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece unit...

Page 7: ...are given in both oper ating hours recorded on the lift truck hourmeter and in calendar time The recommendation is to use the interval that comes first The approximate locations of the items indicated...

Page 8: ...il Master Cylinder C 0 25 liter 0 5 pt ISO VG32 7 Wheel Bearings Steer Wheels L Check Grease Multipurpose Grease See NOTE 1 8 Pivots Mast L 2 Fittings Lubricate As Necessary Multipurpose Grease See NO...

Page 9: ...cessary Engine Oil 15 Direction and Speed Control Pedals X Check Operation Lubricate as Necessary See NOTE 1 16 Hydraulic Filter C 1 Filter See NOTE 2 and NOTE 6 See Parts Manual 17 Hydraulic Oil FULL...

Page 10: ...um Disulfide NOTE 2 Service interval is for trucks working in a clean and dry warehouse environment Trucks working in more severe environments dirty dusty corrosive or wet environments should reduce s...

Page 11: ...e air from the tires before the tires are removed from the lift truck If the air pressure is less than 80 of the correct air pressure the tire must be removed before air is added Put the tire in a saf...

Page 12: ...place any damaged or broken parts that are used to keep the forks locked in position See Figure 4 1 FORK 2 LOCK PIN 3 SPRING 4 WASHER 5 WEDGE 6 KNOB 7 LOCK PIN ASSEMBLY Figure 4 Fork Lock Pin Assembly...

Page 13: ...rollers Water in the bearings of the sheaves and the link pins of chains can also shorten the service life of these parts 2 Clean the mast assembly Inspect the mast chan nels in the areas where the ro...

Page 14: ...ached to the mounting surface Emergency Locking Retractor ELR When the ELR style seat belt is properly buckled across the operator the belt will permit slight op erator repositioning without activatin...

Page 15: ...The battery restraint is a heavy steel rod at the rear of the battery compartment See Figure 9 An ad justable spacer plate is used inside the battery com partment to prevent forward and backward move...

Page 16: ...osion Make sure the battery is charged and has the correct voltage and ampere hour rating for the lift truck See the Nameplate Inspect the battery case connector and cables for damage cracks or breaks...

Page 17: ...good steering control Service Brakes WARNING Loss of oil from the brake oil reservoir indi cates a leak Repair the brake system before using the lift truck Replace the brake oil in the system if there...

Page 18: ...s must raise and lower smoothly in the correct sequence The carriage raises first then the inner weldment and intermediate weldment three stage masts only 3 The inner and intermediate weldments and th...

Page 19: ...dirt to enter the hydraulic sys tem when the oil level is checked or the filter is changed Dirt can cause damage to compo nents of the hydraulic system Never operate the pump without oil in the hy dr...

Page 20: ...SRM 1226 1 HOOD 2 WASHER 3 CAPSCREW 4 COUNTERWEIGHT COVER 5 HYDRAULIC TANK 6 HYDRAULIC FILTER 7 HYDRAULIC BREATHER 8 HYDRAULIC MOTOR 9 SOCKET HEAD SCREWS 10 ALIGNMENT PIN AND NOTCH 11 FILTER HOUSING...

Page 21: ...lude Brake system Capacities and specifications Frame Hydraulic system Industrial battery Main control valve Mast repair fasteners Schematics diagrams Steering axle Steering system Wire harness repair...

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