HySecurity HSG80F Programming And Operations Manual Download

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afety

OticeS

The following four levels of safety notices are used where applicable within this manual; each notice contains

information specific to the situation.

DANGER

Indicates death or serious injury will occur if the hazardous situation is not avoided.

WARNING

Indicates death or serious injury could occur if the hazardous situation is not avoided.

CAUTION

Indicates mild or moderate injury could occur if the hazardous situation is not avoided.

NOTICE:

Indicates damage to equipment is probable if the hazardous situation in not avoided.

OmmOn

nduStriaL

ymBOLS

The following international safety symbols may appear on the product or in its literature. The symbols are used
to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid
possible injury or death.

Attention

- Take Note -

- Danger -

Keep Away

Entrapment

Zone

Possible

Pinch Point

Ground

Symbol

Electrical Phase

Symbol

MX3636-01 Rev. D

HydraSwing Programming & Operations

Summary of Contents for HSG80F

Page 1: ...HydraSwing 40 40F 40 Twin 40F Twin 80F 150 Swing gate linear actuator with Smart Touch Controller Programming and Operations Manual www SecureOpeners com 800 878 7829 Sales SecureOpeners com...

Page 2: ...www SecureOpeners com 800 878 7829 Sales SecureOpeners com...

Page 3: ...user and installer menu options designing vehicle loop layouts troubleshooting and maintaining the gate operator Programming Operations Manual with HySecurity Smart Touch Controller MX3636 01 Revision...

Page 4: ...and UPS models Build Year UL 325 2016 set at the factory UL 325 Entrapment Protection Sensor Monitoring Required Normally Closed NC sensors tested approved Three SENSOR Inputs on Controller Installer...

Page 5: ...pment protection sensors available for NC monitoring of automatic gate operators All HySecurity gate operators manufactured after January 1 2016 using software versions h4 50 or h5 50 or later comply...

Page 6: ...te HydraSwing 40 cover off Cylinder Gate mount welded to gate Bearing 2x Base of cylinder Rod end clevis end Brake manifold assembly Manual release Hoses with Quick Disconnects Brake valves Chassis wi...

Page 7: ...nduit Grade level Smart Touch Controller display and keypad Smart Touch Controller Variable Speed Drive Motor Pump pack assembly Earth ground location in cabinet Control box Power board Hand pump loca...

Page 8: ...Components Breather cap Vent plug Quick Disconnects Open valve Filler plug Pressure gauge Reservoir Pressure relief valve Inherent Entrapment Sensor IES Solenoid viii MX3636 01 Rev D HydraSwing Progra...

Page 9: ...nal Installer s Responsibility continued 5 Safety Owner User Responsibility 6 Hazardous Materials and Proper Disposal 6 Identifying Gate Operator Category and Usage Class 7 Breather Cap Installation a...

Page 10: ...30 How Software Handles Monitoring External Entrapment Protection Sensors 31 Table 3 Changes to Sensor Inputs on the Controller 31 External Entrapment Protection Sensors What the Installer Needs to D...

Page 11: ...ting an Interlocked Pair Dual Gate 67 Dual Gate Wiring Connections 68 Dual or Sequenced Gates Power Software Accessory Requirements 69 Programming a Dual Gate Interlocked Pair 69 Connecting Sequenced...

Page 12: ...u 97 Electrical Issues 98 AC Powered Gate Operators 98 HydraSwing Wiring Diagram Pre May 2017 99 Mechanical Issues 100 Hydraulic Issues 100 Typical Problems and Troubleshooting Procedures 101 General...

Page 13: ...14 Smart Touch Photo Eye Thru Beam EMX IRB MON 115 Smart Touch Photo Eye Reflective E3K R10K4 116 Smart Touch The Solution MIM 62 Multi input Module 117 Smart Touch Photo Eye Reflecti Guard RG R 118 S...

Page 14: ...Page intentionally left blank xiv MX3636 01 Rev D HydraSwing Programming Operations 2018...

Page 15: ...rket Slide swing traffic barrier fortified crash barrier gate wedge and vertical lift operators have all received rigorous testing and certification Security low maintenance flexible configuration and...

Page 16: ...lowing The gate safety section of the HySecurity website contains published materials regarding industry changes due to UL 325 2016 requirements involving external entrapment protection sensors Links...

Page 17: ...Security product manuals and review all the literature that accompanies the product It is important that only qualified installers handle the installation of the HySecurity equipment and gate operator...

Page 18: ...esignated and signs direct pedestrians to the walk through gate 8 Install the supplied WARNING signs on the inside and outside of the gate or barrier gate operator so they are clearly visible from bot...

Page 19: ...unted beyond 6 feet 183 cm of the gate to prevent users from touching or accessing the gate while operating the controls People attempting to access the controls by reaching through or around the gate...

Page 20: ...signs are required to maintain UL 325 compliance Do not physically disable the warning buzzer and NEVER disconnect or cut its wires The buzzer provides compliance with the Manual on Uniform Traffic Co...

Page 21: ...uch as a multi family housing unit five or more single family units hotels garages retail stores or other buildings accessible by or servicing the general public Class III Class III Intended for use i...

Page 22: ...e to perform the following procedure will cause premature pump shaft failure and void the Limited Warranty 1 Remove the vent plug and discard it 2 Replace the vent plug with the breather cap Refer to...

Page 23: ...and power is disconnected turned OFF The manual release option can be found on the brake manifold To move the gate manually turn OFF the power switch on the control box in the HydraSupply cabinet and...

Page 24: ...it remains in the open position NOTE If the valve re seats itself repeat the pull and twist in the opposite direction until the valve remains open 5 Begin pumping the handle up and down As hydraulic f...

Page 25: ...IES Check gate operator specifications If the gate is heavy and near the weight capacity of what the gate operator can handle make sure the gate has an open design that allows wind to flow through it...

Page 26: ...ry could occur if the hazardous situation is not avoided NOTICE Indicates damage to equipment is probable if the hazardous situation in not avoided Common Industrial Symbols The following internationa...

Page 27: ...efer to the National Fire Protection Association NFPA 780 Standard for the Installation of Lightning Protection Systems Highlights of the standard include The ground rod must be UL listed copper clad...

Page 28: ...for all AC power connections Verify that the operator is electrically grounded per NFPA 780 and NEC Article 250 and local codes Wiring AC Power The HydraSwing has separate Installation Instructions t...

Page 29: ...INSIDE OBSTRUCTION VEHICLE DETECTOR OUTSIDE OBSTRUCTION VEHICLE DETECTOR SHADOW RESET VEHICLE DETECTOR EDGE SENSOR PHOTO EYE POWER 24 VOLTS COMMON PHOTO EYE POWER DO NOT USE PHOTO EYE OPEN DIRECTION D...

Page 30: ...DIO CONTROL OPEN CLOSE 1 OPEN PARTIAL INTERLOCK OPEN TIME CLOCK OPEN FREE EXIT DETECTOR DISABLE EXIT DETECTOR DISABLE CLOSE TIMER INSIDE OBSTRUCTION VEHICLE DETECTOR OUTSIDE OBSTRUCTION VEHICLE DETECT...

Page 31: ...o choose a sufficient wire size during site planning phases and at initial installation The tables on the following page are based on copper wire and allow for a 5 voltage drop The ampere values shown...

Page 32: ...2 2 2 2 2 VFD Rating Amps 17 4 17 4 8 7 8 7 5 2 5 2 Wire Gauge Distance Distance Distance Distance Distance Distance 12 90 27m 100 30m 220 67m 240 73m 680 207m 830 253m 10 150 46m 170 52m 350 107m 390...

Page 33: ...oltage frequency is converted to DC to begin with there is absolutely no relationship between the input frequency phase and frequency phase of the power supplied to the motor The input could be 1 or 3...

Page 34: ...overview wiring and conduit considerations DC Power Supply UPS Connections If you have a gate operator with a DC Power Supply unit you will need to connect the primary AC input power to the DC Power...

Page 35: ...system continues to move the gate System features are covered in the HyInverterAC Installation and Reference Manual shipped with the product and available online NOTICE The AC Power Supply with HyInv...

Page 36: ...Page intentionally left blank 22 MX3636 01 Rev D HydraSwing Programming Operations 2018...

Page 37: ...ller Menu Mode Navigation Buttons To change that data appearing in the display To navigate through the Selections To choose what appears on the display To navigate between menu items Press Select Two...

Page 38: ...the gate a few times LEARN CLOSE INCHES XXX X Learn Close Limits Choose one of the following bullet procedures depending on the gate location The gate is in the desired closed position press Stop twi...

Page 39: ...sure the gate is properly installed and aligned before performing the following steps Take precautionary measures to keep the gate s travel path clear The gate will be moving while you adjust the pres...

Page 40: ...s SS 0 OFF IES STOP ONLY 0 stop revers for 2s 1 stop only In a Usage Class 4 environment the operator can be set to stop the gate and not reverse gate travel after an IES trip NOTE This menu option ap...

Page 41: ...he site power are controlled better which results in less intermittent operator problems Smoother operator acceleration and deceleration enhances gate travel All HydraSwing gate operators include ModB...

Page 42: ...of gate travel To operate properly a device must be connected between Terminal 23 on the Smart Touch Controller and a 24VDC terminal on the Power Module When the connections are made a constant hold s...

Page 43: ...serial number Replacement controller boards for existing sites allow for a Build Year setting of 1 BY 1 pre 2016 Independent Sensor Inputs The edge photo eye and photo eye COM inputs on the Smart Tou...

Page 44: ...ensor function SR IES reverse to open Smart Touch Controller Installer Menu Functions for IES Installer Menu Display Code Setting Options Bold Factory Settings Description SE 2 IES SENSITIVITY 1 max s...

Page 45: ...tor controller New silk screen controller boards are on order but until they are ready for shipment labels will be overlaid on the board to indicate terminology adaptations Table 3 indicates how the e...

Page 46: ...other conditions may dictate the use of additional safety designs components It is up to the gate system designer and installer to assess appropriate safety design and components above and beyond mini...

Page 47: ...splay To navigate between menu items Press Select Two left characters blink Press Next or Previous Continue pressing Next to view all selections Press Select Blinking characters become static Press Ne...

Page 48: ...nsors press NEXT so PE 1 ON appears 5 Press SELECT PE stops blinking 6 Press MENU to exit Menu Mode and return to Run Mode NOTE The Photo Eye Align mode turns OFF with the next limit contact For more...

Page 49: ...ir function Each call out explains where to find more information about the component Smart Touch Controller Provides inputs for peripherals accessories 2 electromechanical user relays 250VAC 10A one...

Page 50: ...4 Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS DRIVE POWER RS485 MOTOR USER 1 USER 2 USER 3 VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP BUZZER FREE EXIT INSIDE OBSTR OUTSIDE OBSTR...

Page 51: ...different operational modes exist Run Mode gate is operational awaiting commands Menu Mode motor disengages and operator commands are ignored Data entry menu navigation and menu selection can be accom...

Page 52: ...325 Information about the classes can be found online through DASMA Technical Data Sheets www dasma com or UL 325 www ul com OP Open Position E Extended cylinder and R Retracted cylinder Refer to Ope...

Page 53: ...RLOCK OPEN TIME CLOCK OPEN FREE EXIT DETECTOR DISABLE EXIT DETECTOR DISABLE CLOSE TIMER INSIDE OBSTRUCTION VEHICLE DETECTOR OUTSIDE OBSTRUCTION VEHICLE DETECTOR SHADOW RESET VEHICLE DETECTOR SENSOR 1...

Page 54: ...Select Blinking characters become static Press Next or Previous Advance press Next Previous press Previous CT 0 OFF CLOSE TIMER Pressing Select causes the left most two characters to blink CT in the e...

Page 55: ...character display identifies operator status Pressing Menu scrolls through operator status displays and accesses the User Menu NOTE Pressing the Menu button twice bypasses the operator status displays...

Page 56: ...G all models except 50VF series 2 SwingRiser HRG 3 HydraLift HVG 4 StrongArm HTG 5 SlideWinder 24 6 SlideWinder 38 7 SlideDriver 50VF 8 StrongArm CRASH 9 HydraSwing 10 HydraSupply XL Indicates and ide...

Page 57: ...your operator is set for the correct date and time zone can be accomplished by taking the following steps 1 While in Run mode gate status appears in the display press and hold the STOP button The dat...

Page 58: ...ld to Close but configures the Open inputs for a constant hold function 0 Momentary open signal 1 Constant hold open push button required To comply with UL 325 Type D protection you must set HO to 1 C...

Page 59: ...lect and change the date and time When your selections are complete press Menu to return to User Menu mode N A LD 5 LCD CONTRAST 5 0 through 9 Adjusts the contrast of the display Available settings fr...

Page 60: ...f a laptop computer and S T A R T software See Smart Touch Analyze and Retrieve Tool information found on the HySecurity website Table 6 describes the Installer Menu items and supplies the factory def...

Page 61: ...325 Usage Class UC The installer sets the usage class for the operator to function NOTE The usage class setting does not appear on Crash products N A SH 0 GATE HANDING 0 gate disabled R viewed from th...

Page 62: ...is required before the gate can be closed 24V Fire Dept Open 24 OC 0 DISABLED EMERGENCY CLOSE 0 disabled 1 enabled Enables the Emergency Close input When set to 1 the constant hold close overrides ve...

Page 63: ...Sensor 1 2 or 3 Sensor COM COM 24V EO 0 STOP ONLY EYE OPEN LOGIC 0 Open eye stops only 1 Two second reverse to close If the open photo eye is triggered the default setting is non reversal while the g...

Page 64: ...ing disables the free exit detector NOTE When set to 0 the free exit is disabled while the gate rests on it s closed limit If the closed limit is not tripped the free exit continues to work normally D...

Page 65: ...d can be used for high voltage and or high current loads Connect devices directly to the top of the relay COM and either NO and or NC contacts Multiple logic function options exist Refer to User Relay...

Page 66: ...eared when the 13 User Relay function Rx 13 LOITERING was configured Now even without the User Relay option 13 being utilized LT is a standard Installer Menu item User Relay 13 OS 1 30 SEC OPEN SPEED...

Page 67: ...it loop detector Hy5B ILD0 RUN MODE IND OBS LOOP SET 0 Run mode 1 Show frequency 2 Show call level 0 7 3 Set Frequency Controls the Hy5B Inside Obstruction Loop detector Hy5B OLD0 RUN MODE OUT OBS LOO...

Page 68: ...the full close stop is retained in memory NOTE During this process you can press and hold Open to reverse direction and adjust the gate position Learn Open Limits 1 When the Learn Open display appear...

Page 69: ...navailable 2 Use the Select and then Next or Previous buttons to navigate and change the number of seconds appearing on the display Refer to Menu Mode Navigation on page 40 3 To exit the User Menu pre...

Page 70: ...erator Cycle the gate a few times by pressing the Close and Open buttons If installed for emergency fast operation test the EMERGENCY CLOSE using the constant hold device Observe the travel speed of t...

Page 71: ...585 VERSION S N RS232 DISPLAY VEHICLE DETECTOR COM COM A B RPM COM OPEN S1 24V 24V STATUS LED Stop Button 1 Open Button 2 Close Button 3 Remote Open and Radio Control 4 Open Close 5 Open Partial 6 Int...

Page 72: ...HICLE DETECTOR SENSOR 1 SENSOR COM DO NOT USE SENSOR 2 DO NOT USE SENSOR 3 DO NOT USE CHARGER AC LOSS LOCK INTERLOCK EMERG CLOSE FIRE DEPT OPEN 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 2...

Page 73: ...LOSE 1 OPEN PARTIAL INTERLOCK OPEN TIME CLOCK OPEN FREE EXIT DETECTOR DISABLE EXIT DETECTOR DISABLE CLOSE TIMER INSIDE OBSTRUCTION VEHICLE DETECTOR OUTSIDE OBSTRUCTION VEHICLE DETECTOR SHADOW RESET VE...

Page 74: ...Inputs 4 5 6 and 7 for external control devices DO NOT connect an external control device to Input Terminals 1 2 or 3 unless the controls are located in clear view of the entire gate area and are bein...

Page 75: ...toring External Entrapment Protection Sensors on page 31 Connection to external entrapment protection sensors 18 DO NOT USE DO NOT USE 19 SENSOR 3 Photo Eye Close direction Refer to How Software Handl...

Page 76: ...BSTRUCTION VEHICLE DETECTOR OUTSIDE OBSTRUCTION VEHICLE DETECTOR SHADOW RESET VEHICLE DETECTOR SENSOR 1 DO NOT USE DO NOT USE DO NOT USE CHARGER AC LOSS LOCK INTERLOCK EMERG CLOSE FIRE DEPT OPEN 2 3 4...

Page 77: ...an be used as an interlock signal to another operator s interlock input or simply to indicate that the gate is secure The relay is off when the gate is closed The relay energizes when the fully closed...

Page 78: ...etector output Interlocks an entry device to prevent pedestrian use This output is active whenever the Outside Obstruction Loop Detector is tripped Relay 1 2 or 3 13 Loitering Alert Indicates a vehicl...

Page 79: ...ware detects a low battery voltage below 21VDC but greater than 18VDC for a duration of 2 seconds or more To slow battery drain accessory power loads are shed Relay 3 26 Free Exit Vehicle Detector Pul...

Page 80: ...AY 4 LOGIC through RB RELAY 11 LOGIC can be accessed through the Installer Menu Set the number for the relay based on the information found in Table 7 Programmable User Relays Wire communication cable...

Page 81: ...systems not dual gate systems Connecting an Interlocked Pair Dual Gate The Smart Touch Controller provides dual gate connections two swing gates run by two separate HydraSupply control units The STC...

Page 82: ...CHARGER AC LOSS SPARE INPUT EMERG CLOSE FIRE DEPT OPEN 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS DRIVE POWER RS485 MOTOR USER 1 USE...

Page 83: ...to designate Sally Port A in the dual gate menu item as 3 DG 3 and Sally Port B as 4 DG 4 NOTE If using the Hy8Relay connect it to the dual gate spades on the Primary controller Programming a Dual Ga...

Page 84: ...l information To connect a sequenced pair of gate operators follow the steps on the next page STOP BUTTON OPEN BUTTON CLOSE BUTTON REMOTE OPEN AND RADIO CONTROL OPEN CLOSE 1 OPEN PARTIAL INTERLOCK OPE...

Page 85: ...ccessory Requirements To review the installation site requirements refer to Bi Parting Dual Gate Systems on page 67 SG 0 SEQUENTIAL GATE Status Display User Menu Installer Menu Sequence Gate Status Di...

Page 86: ...gs A hydraulic splitter is used in twin HydraSwing models since only one HydraSupply controls two gates Gate Open ports Gate Close ports Conduit HydraSupply cabinet showing hose connections for Twin H...

Page 87: ...ft minimum to 8 ft max Reset Loop can be offset from C L gate 1 to 5 ft 31 to 152 cm Dimension F 10 to 15 ft 3 to 3 6 m NOTICE For sequenced gates to operate properly all vehicle detectors must be wir...

Page 88: ...Dimension A 6 to 16 ft minimum to 16 ft maximum 183 to 488 cm Dimension B 6 to 8 ft minimum to 4 ft maximum 91 to 122 cm Dimension C 3 ft minimum to 4 ft maximum Distance from edge of Reset Loop to C...

Page 89: ...t down only after all vehicle detectors are clear and no other open command is present Mode 2 The close timer does not wait for vehicle detectors to clear but instead it starts counting down as soon a...

Page 90: ...ly eliminates crosstalk and the need to set frequency levels Vehicle Counting Hy5B detects passenger vehicles and motorcycles Automatic Lightning Suppression Where lightning strikes occur often connec...

Page 91: ...urated insulation Be sure to use wire with a direct burial jacket such as XLPE or XHHW wire Do NOT use THHN wire Check the Version of Software 1 In the field open the gate operator s Control Box 2 To...

Page 92: ...EHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP BUZZER FREE EXIT INSIDE OBSTR OUTSIDE OBSTR SHADOW RESET WIEGAND HySecurity COM NO MX000585 VERSION S N RS232 DISPLAY VEHICLE DETECTOR COM COM A...

Page 93: ...ate operator functions as if the Hy5B is triggered NOTE Best Practice When re tuning Hy5B vehicle detectors verify that the loops are clear before pressing the Reset button CAUTION Do not connect Free...

Page 94: ...the area of the loop The lead in portion sealed in a saw cut does not need to be twisted so long as the wires are encapsulated in loop sealant and cannot move 24V AC Accessory power 24V DC COMMON VEH...

Page 95: ...tion Dimension E 4 ft maximum 122 cm Vehicles must be able to pass from one loop to the next without loss of detection Dimension F Distance from gate to free exit loop is gate panel length plus 4 ft 1...

Page 96: ...e of roadway No vehicle can pass through such a small area and escape detection Dimension E 4 ft maximum 122 cm Vehicles must be able to pass from one loop to the next without loss of detection Dimens...

Page 97: ...the use of additional safety designs components It is up to the gate system designer and installer to assess appropriate safety design and components above and beyond minimum UL 325 and ASTM F2200 St...

Page 98: ...eliable in inclement weather or low visibility provides convenience due to minimal wiring NOTE In an outdoor environment because of reduced performance avoid using a retro reflective sensor to span a...

Page 99: ...Smart Touch Smart DC Controllers CAUTION All external entrapment protection sensors must be NC sensor outputs and wired to the SENSOR COM terminal for monitoring and powering purposes The sensor becom...

Page 100: ...f the PVC conduit at a 45 degree angle to act as a drip shield Hold the reflector against the backside of the PVC conduit by attaching a 3 inch male connector DO NOT cement the connector as doing so m...

Page 101: ...0 11 12 14 USER 3 Photo eye connections for Free Exit detection Photo eye connections for Inside Obstruction detection reversing loop Photo eye connections for Outside Obstruction detection reversing...

Page 102: ...ice indicating the photo eyes are aligned set the next photo eye if the site has one and continue the process until all photo eyes are aligned 8 Press MENU to exit Menu Mode and return to Run Mode 9 M...

Page 103: ...ss your gate site for the most appropriate placement of edge sensors Plan to integrate contact gate edge and non contact photo eyes sensors in your site plan Sensors are wired to the Controller and re...

Page 104: ...nterface module with an NC output Miller Edge has marked UL 325 2016 compliant edge sensors with blue electrical tape on the output wire These edge sensors have a 10k resistor that connects to an inte...

Page 105: ...me approximate installation date and service records of any recently performed maintenance work TIP On AC powered gate operators the active status of each input on the Smart Touch Controller is indica...

Page 106: ...ead Battery DC BUSS 21V 3 chirps upon any operating command entry DC operators only Appears when the 24 VDC power drops too low disabling the operator which helps prevent damage to the batteries from...

Page 107: ...3 EXCESS DRIFT Gate drift in transit Advisory only The alert appears and is being prevented from re opening Will self clear after an open or close input ALERT ALERT 4 THERMAL Overload 2 chirps per sec...

Page 108: ...Y 2 chirps per second every 15 seconds Turn off AC power and replace the 3V coin battery that controls the internal clock Use a CR2032 coin battery ALERT ALERT 18 CHANGE BATTERY 1 chirp a minute Batte...

Page 109: ...the accumulator While ALERT 27 appears on the display a renewed close command will attempt to run the barrier but the alert will not clear unless the close limit is reached or a reset is pressed ELD...

Page 110: ...oftware version should be h4 50 or h5 50 or later If necessary update the software using a PC laptop and S T A R T ERROR ERROR 3 HY5 COMM ERROR 3 chirps per second once per minute One or more detector...

Page 111: ...User Menu NOTE While you are viewing the event log the gate operator is in Menu mode and cannot run open or close 1 To enter the User Menu press the Menu key twice 2 Press Next and scroll until LG 0...

Page 112: ...ps do not exist on battery operators 4 Verify the 24VAC is present at the Red and Green wires from the control transformer to the Power Supply Board by measuring the bottom of the power supply board a...

Page 113: ...to L1 Black Trans Lead to L3 Green Red 24VDC COMMON 2 2K Blue White Blue HySecurity MX002440 Display Keypad Wiring Not Shown For Single Phase 1 T1 For 3 L1 and T3 L3 T1 L1 T2 L2 T3 L3 Transformer Powe...

Page 114: ...e NOTE If the gate speed must be changed contact your HySecurity distributor or HySecurity Tech Support Extremely cold weather is unlikely to seriously affect the gate speed because HySecurity employs...

Page 115: ...t be pushed If the power is three phase verify counter clockwise electric motor rotation To reverse rotational direction switch any two AC lines NOTE The VFD Motor Controller displays trip and fault c...

Page 116: ...e panels from synchronizing PROBLEM 7 The gate panels move very slowly and seem to shudder throughout gate travel 1 Follow steps on page 23 Verify the Open Position and Hydraulic Hose Swap 2 Verify se...

Page 117: ...er Laptop computer with Windows PC operating system XP Vista Win7 Win8 or Win 10 Minimum 128MB of RAM Minimum 5MB of hard drive disk space VGA graphics card minimum resolution of 800 x 600 Installing...

Page 118: ...oard diagnostic tools Be sure to check the HySecurity website for the latest version of software and operator code before heading out for field maintenance Electrical Controls NOTICE Before servicing...

Page 119: ...ore adding any fluid If fluid needs to be added 1 Move the gate so the cylinder is retracted 2 Remove the metal plug from the tank 3 Use HySecurity Uniflow hydraulic fluid part number MX000970 Gallon...

Page 120: ...40 F and 158 F 40 C and 70 C The biodegradable fluid has a temperature rating between 10 F and 158 F 23 C and 70 C Brake Valve Adjustments WARNING The contents of the hydraulic cylinder are under pre...

Page 121: ...lve on page 25 and follow the instructions For HySecurity Technical Support contact 800 321 9947 Open Valve The open valve is solenoid operate d and when energized directs the hydraulic flow to open t...

Page 122: ...slow or erratic operation and will result in excess drive wheel wear Lubricate gate hardware more frequently and check for smooth operation by opening the toggle clamping mechanism and then pushing t...

Page 123: ...l Box Visually look inside Control Box Check for worn wires Repair wires remove debris X Clock Battery Replace 7 X Motor Brushes DC Only Replace 8 X Special Notes 5 Fluid Level Check fluid level weekl...

Page 124: ...110 MX3636 01 Rev D HydraSwing Programming Operations 2018 Page intentionally left blank...

Page 125: ...USE CHARGER AC LOSS LOCK INTERLOCK EMERG CLOSE FIRE DEPT OPEN 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS DRIVE POWER RS485 MOTOR USE...

Page 126: ...u Mode Navigational Tips Press the Menu button twice to access Menu mode The gate will not run while in Menu mode The buttons on the display keypad perform certain functions while in Menu Mode Refer t...

Page 127: ...y2NC NOTE Turn OFF AC power before connecting sensor wires to the Smart Touch Controller CAUTION Connect all contact and non contact sensors to same power source Example Do NOT connect photo eyes to 2...

Page 128: ...Turn OFF power 2 Connect the Green NC relay wire from GEM 10 to Sensor 1 2 or 3 3 Connect Red Green wires from GEM 104 to SENSOR COM on Controller or Power Supply Board STC 4 Connect Red wire from GE...

Page 129: ...Accessory power 24V DC EMX IRB MON Photo Eye Receiver EMX IRB MON Photo Eye Transmitter 24V 24V NC Relay COMMON NEG to SENSOR COM Jumper POWER INPUT 24V to COM COMMON NEG to SENSOR COM CAUTION Set DIP...

Page 130: ...ct photo eye wiring NOTE Run a jumper between photo eye 24V and Relay COM C2 terminals See photo 3 Turn ON power 4 Access the Installer Menu and configure SENSOR setting according to the entrapment ar...

Page 131: ...OBSTRUCTION VEHICLE DETECTOR SHADOW RESET VEHICLE DETECTOR SENSOR 1 SENSOR COM DO NOT USE SENSOR 2 DO NOT USE SENSOR 3 DO NOT USE CHARGER AC LOSS LOCK INTERLOCK EMERG CLOSE FIRE DEPT OPEN 2 3 4 5 6 7...

Page 132: ...12 14 15 16 17 18 19 20 21 22 23 24 Smart Touch Controller LIMIT DUAL GATE RADIO OPTIONS DRIVE POWER RS485 MOTOR USER 1 USER 2 USER 3 VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP BUZZER FRE...

Page 133: ...OM COM A B RPM COM OPEN S 1 24V 24V STATUS LED 24V AC Accessory power 24V DC COMMON Wireless Edge Link Receiver MGL RX20 Signal received from battery powered Transmitter MGL TX20 Connect either channe...

Page 134: ...IONS DRIVE POWER RS485 MOTOR USER 1 USER 2 USER 3 VEHICLE DETECTOR VEHICLE DETECTOR VEHICLE DETECTOR STOP BUZZER FREE EXIT INSIDE OBSTR OUTSIDE OBSTR SHADOW RESET WIEGAND HySecurity COM NO MX000585 VE...

Page 135: ...SENSOR COM Sensor wire P NC can attach to any SENSOR input MGL RX20 24V NOTE DIP switches must be set as shown otherwise the photo eye will not operate correctly CAUTION Set DIP Switches 1 OFF 2 OFF...

Page 136: ...122 MX3636 01 Rev D HydraSwing Programming Operations 2018...

Page 137: ...fire terrorism or war or 3 damaged through improper operation maintenance storage or abnormal or extraordinary use or abuse Any modification made to products will void the warranty unless the modific...

Page 138: ...HyInverter HydraSwing 150 with HyInverter Actual open close time dependent on gate weight length percentage of open area on panel and anticipated wind speed The operator s normal duty cycle and the a...

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