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Hypro 1500 SERIES, Installation, Operation, Repair Instructions

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Hypro 1500 SERIES Installation, Operation, Repair Instructions Download Page 8

      

Note: When ordering parts, give

quantity, part number, description

and complete model number.

Reference numbers are used

ONLY to identify parts in the 

drawing and NOT to be used 

as order numbers.

Seal Kit for Cast Iron series:

No. 3430-0332 consists of:

(1) Ref. 5 O-Ring

(1) Ref. 6 Mechanical seal

(1) Ref. 21 Gasket

Seal Kit for Stainless series:

No. 3430-0589 consists of:

(1) Ref. 5 O-Ring

(1) Ref. 6 Mechanical seal

1

2

3

4

5

13

 9

11

 8

14

20

15

12

12

11

16

17

22

22

19

23

24

18

19

23

6

21

1  

25

Ref. Qnty.

Ref. Qnty.

No. Req'd.Part No.

Description

No. Req'd. Part No.

Description

1

4

2406-0007

Drain Plug (Cast series)

11

4

2210-0125 Bolt (Stainless series)

1

4

2406-0016

Drain Plug (316 Stainless series)

12

2

2000-0010 Ball Bearing

2

1

0150-9200C Pump Casing (Cast series)

13

1

1610-0015 Key (Cast series)

2

1

0156-9200S1 Pump Casing (Stainless w/plugs)

13

1

1610-0057 Key (Stainless series)

3

1

2253-0002

Impeller Nut

14

1

0505-9200 Pump Shaft

3

1

2253-0006

Impeller Nut ( Stainless series )

15

1

1610-0004 Key

4

1

0401-9100P Impeller (Cast series ) ( Nylon )

16

1

2210-0003 Bolt

4

1

0402-9100P

17

1

2270-0092 Retaining Washer

5

1

1720-0083

O-Ring

18

1

1410-0107 Spacer

6

1

2120-0008

Mechanical Seal (Optional Buna-N)

19

4

N/A

Bolt (part of Clutch Assy)

6

1

2120-0009

Mechanical Seal (Cast series)

20

1

1820-0013 Bearing Retainer

6

1

3430-0589

Mech. Seal (Silicon Carbide) 

21

1

1700-0100 Gasket (Cast series)

22

1

2526-0012 Clutch 

8

1

1410-0056

Slinger Ring

23

3

2230-0001 Set Screw

9

1

0750-9200C3 Mounting Flange (Cast series )

24

1

0753-9200C Mounting Bracket

9

1

0756-9200S

25

1

3430-0592 Clutch Kit

11

4

2210-0020

Bolt (Cast series)

Form 300AG-1   

2

-04

9202 Cast Iron and Stainless Steel Series

Impeller (Stainless series) ( Poly )

(SS series) Includes ref #5 O-Ring

Mounting Flange(Stainless series)

Summary of Contents for 1500 SERIES

Page 1: ...0C For individual parts breakdowns product outlines and performance specifications visit www hypropumps com See chart below for new form numbers Pump Model New Form Number Number All 9202 Series 300AG 1 All 9203 Series 300AG 2 9203C SP and 9263C C SP 300AG 3 9203C R SP and 9263C CR SP 300AG 4 9203P S and 9253P C 300AG 5 9204C 300AG 6 9205C 300AG 7 9205C SP and 9205C BSP 300AG 8 9206C and 9206S 300...

Page 2: ...e pump interior 10 Do not operate a gasoline engine in an enclosed area Be sure the area is well ventilated WARNING Gasoline is a Highly Combustible Fuel The Improper Use Handling or Storage of Gasoline Can be Dangerous Never Touch or Fill a Hot Engine 11 Use only pipe hose and fittings rated for the maximum psi rating of the pump 12 Do not use these pumps for pumping water or other liquids for hu...

Page 3: ...e of the flange with the ceramic side out Important Make sure the seal cavity is clean and lubricated Never run the sealing faces dry 3 To seat the seal in the seal cavity use a piece of 3 4 PVC pipe 1 for 1551 4 to 6 in length Press seal in firmly and squarely 4 Install slinger ring onto gas engine shaft 5 Install flange onto the gas engine Make sure the flange bore fits into the bore on the engi...

Page 4: ...e to discontinue spraying On belt drive models check belt tension daily or before each use Flush Pump After Use One of the most common causes for faulty pump performance is gumming or corrosion inside the pump Flush the pump and entire system with a solution that will chemically neutralize the liquid pumped Mix according to manufacturer s directions This will dissolve most residue remaining in the...

Page 5: ...be used when pump is reassembled Clean Up Of Pump Housing 1 Using the circular bottle type wire brush with air or hand drill clean the discharge port suction port and the sealing areas of the o ring on the pump casing and mounting flange The last step should not be performed on the polypropylene models 2 After wire brush cleaning it is recommended that the pump casing and mounting flange be furthe...

Page 6: ...ok up REF DESCRIPTION NO 1 Tank Lid 2 Vent Line 3430 0456 3 Jet Agitator 4 Shut off Ball Valves 5 Centrifugal Pump 6 Centrifugal Pump Control 7 Spray Control Console 8 Manifold Boom Valve 9 Electromagnetic Flowmeter 10 Compact Jet Turret Nozzle Body ...

Page 7: ...ontrol Valve A high flow electric proportional valve allows for maximum flow control to the boom valves It provides smooth rapid control that can be controlled from either an electronic rate controller or switch box Strainers The recommended placement of the strainer for a centrifugal pump is in the pump outlet line This will eliminate any possible restriction that the strainer could create if it ...

Page 8: ...ries 2 1 0156 9200S1 Pump Casing Stainless w plugs 13 1 1610 0057 Key Stainless series 3 1 2253 0002 Impeller Nut 14 1 0505 9200 Pump Shaft 3 1 2253 0006 Impeller Nut Stainless series 15 1 1610 0004 Key 4 1 0401 9100P Impeller Cast series Nylon 16 1 2210 0003 Bolt 4 1 0402 9100P 17 1 2270 0092 Retaining Washer 5 1 1720 0083 O Ring 18 1 1410 0107 Spacer 6 1 2120 0008 Mechanical Seal Optional Buna N...

Page 9: ...PSI 40 PSI 60 PSI 80 PSI 100 PSI 120 PSI 140 PSI LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP RPM 2400 189 1 3 174 1 2 3600 254 3 7 250 3 7 235 3 5 129 2 6 4200 284 5 7 284 5 7 284 5 7 250 5 3 167 4 2 5000 333 0 3 333 9 3 333 9 3 333 9 3 291 8 6 227 7 5 6000 390 15 6 390 15 6 390 15 6 390 15 6 390 15 6 379 15 5 344 14 8 212 11 4 5 5 BAR 6 9 BAR 8 3 BAR 9 7 BAR 0 7 BAR 1 ...

Page 10: ...ast series 2 1 0150 9000S Pump Casing Stainless series 9 1 0756 9200S Mounting Flange Stainless series 2A 1 0152 9000C Pump Casing Reverse Cast series 10 4 2210 0020 Bolt Cast series 2A 1 0152 9000S Pump Casing Reverse Stainless 10 4 2210 0125 Bolt Stainless series 3 1 2253 0002 Impeller Nut Cast series 11 1 1410 0056 Slinger Ring 3 1 2253 0006 Impeller Nut Stainless series 12 2 2000 0010 Ball Bea...

Page 11: ... 7 2 5500 530 14 9 530 14 9 522 14 9 511 15 2 492 15 2 447 14 4 341 12 5 227 9 8 6000 530 17 1 530 17 1 530 17 5 530 18 0 511 18 2 492 18 473 18 2 379 16 3 ALL 9203 SERIES 0 7 BAR 1 4 BAR 2 8 BAR 4 1 BAR 5 5 BAR 6 9 BAR 8 3 BAR 9 7 BAR mm A 2 12 B 3 69 C 0 65 D 3 18 E 4 93 F 9 31 G 4 32 H 3 69 I 8 25 J 4 56 K 7 78 L 3 11 M 3 N 1 5 Dimensions Inches mm A 2 13 54 B 1 78 45 2 C 3 69 93 7 D 2 02 51 3 ...

Page 12: ...anical Seal Opt Silicon Carbide 19 1 2526 0012 Clutch Model 9263C C SP 7 1 1720 0083 O Ring 20 4 N A Bolt Part of Clutch Assy 8 1 1410 0056 Slinger Ring 21 1 1410 0107 Spacer 9 1 0750 9200C3 Mounting Flange 22 3 2230 0001 Set Screw 10 4 2210 0020 Bolt 23 1 0753 9200C Mounting Bracket 11 1 2406 0001 Priming Port Plug 24 1 3430 0592 Complete Clutch Kit 20 20 20 21 Model 9203C SP and 9263C C SP Note ...

Page 13: ...35 416 363 299 201 110 6000 458 454 450 447 439 435 432 428 416 375 310 mm A B C D E F G H I J K L M N Dimensions Inches mm A B C D E F G H I J K L M N O Dimensions Inches 9203C SP 9263C SP 9203C SP 9263C SP 1 1 4 11 1 2 NPT OUTLET PORT 5 8 15 88 SHAFT 3 32 x 3 16 KEYWAY 1 1 4 11 1 2 NPT OUTLET PORT 1 1 2 11 1 2 NPT INLET PORT 1 1 2 11 1 2 NPT INLET PORT 5 DOUBLE GROOVE A SECTION PULLEY 0 41 DIAME...

Page 14: ...2 2 2000 0010 Ball Bearing 2 1 0152 9070C Self Priming Chamber 13 1 1610 0015 Key 3 1 2253 0002 Impeller Nut 14 1 0505 9200 Pump Shaft 4 1 0403 9100P Impeller Nylon 15 1 1610 0004 Key 5 1 1700 0100 Gasket 16 1 1820 0013 Bearing Retainer 6 1 2120 0008 Mechanical Seal Optional Buna N 17 1 2210 0003 Bolt 6 1 2120 0009 Mechanical Seal Standard Viton 18 1 2270 0092 Retaining washer 6 1 3430 0589 Mechan...

Page 15: ...5500 511 496 473 447 416 371 314 269 216 151 79 6000 522 511 500 481 462 443 420 390 352 303 254 9203C R SP 9263C CR SP mm A B C D E F G H I J K L M N Dimensions Inches mm A B C D E F G H I J K L M N Dimensions Inches 1 1 4 11 1 2 NPT OUTLET PORT 1 1 2 11 1 2 NPT INLET PORT 1 1 2 11 1 2 NPT INLET PORT 1 1 4 11 1 2 NPT OUTLET PORT 5 DOUBLE GROOVE A SECTION PULLEY 5 8 SHAFT 3 32 x 3 16 KEYWAY A A K ...

Page 16: ... Impeller Polypropylene 9203P S 9253P C 13 1 1610 0004 Key 2A 1 0402 9000P Impeller Polypropylene 9500P S 9553P C 14 1 2526 0011 Clutch Models 9253P C and 9553P C only 3 1 1700 0101 Gasket 15 4 2406 0020 Plug 4 1 2120 0011 Mechanical Seal 16 6 2210 0087 Hex head Bolt 5 1 1721 0083 17 6 2270 0041 Washer 6 1 0750 9000P Back Cover 9203P S 9253P C 18 1 2250 0051 Jam Nut 6A 1 0700 9500P Back Cover 9500...

Page 17: ...t HP GPMat HP RPM 10 PSI 20 PSI 30 PSI 40 PSI 50 PSI 60 PSI 70 PSI 80 PSI 9203P S 9253P C 9203P S 9253P C mm A B C D E F G H I J K L Dimensions Inches 9253P C 2 19 4 05 4 7 4 75 4 4 31 3 8 38 3 06 9 45 1 5 8 31 76 2 55 6 38 1 77 7 103 119 240 121 102 211 109 213 1 1 4 11 1 2 NPT OUTLET PORT 5 1 2 SINGLE GROOVE A SECTION PULLEY 1 1 2 11 1 2 NPT INLET PORT A J K L H G F E D C I B 1 1 4 11 1 2 NPT OU...

Page 18: ... d Part No Description No Req d Part No Description 1 4 2406 0007 Drain Plug 9 1 1410 0056 Slinger Ring 2 1 0151 9200C Pump Casing Includes SS wear ring 10 1 0750 9200C3 Mounting Flange 3 1 2253 0002 Impeller nut 11 4 2210 0020 Bolt 4 1 2270 0071 Washer 12 1 2300 0025 Protective Cover 5 1 0401 9200P1 Impeller Nylon 13 2 2000 0010 Ball Bearing 6 1 1700 0100 Gasket 14 1 1610 0053 Key 7 1 1720 0083 O...

Page 19: ... 1 719 9 2 719 10 0 719 10 4 708 10 5 379 5 6 625 10 0 435 8 3 GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP RPM 10 PSI 20 PSI 30 PSI 40 PSI 50 PSI 60 PSI 70 PSI 9204C 9204C B A K L M N O C D E F G H I J 0 41 DIAM THRUHOLE 2 2 11 1 2 NPT INLET PORT 1 1 2 11 1 2 NPT OUTLET PORT 3 32 x 3 16 KEYWAY 5 8 15 88 SHAFT Inches mm A B C D E F G H I J K L N O M 2 19 1 78 3 69 0 78 4 64 4 75 ...

Page 20: ...nty Ref Qnty No Req d Part No Description No Req d Part No Description 1 4 2406 0007 Drain Plug 9 1 1410 0083 Slinger Ring 2 1 0152 9200C Pump Casing 10 1 0751 9200C Mounting Flange 3 1 2253 0002 Impeller Nut 11 6 2210 0086 Bolt 4 1 2270 0071 Washer 12 1 2300 0035 Protective Cover 5 1 0403 9200P Impeller Nylon 13 2 2008 0001 Ball Bearing 6 1 1700 0101 Gasket 14 1 1610 0012 Key 7 1 2120 0011 Mechan...

Page 21: ...0 180 18 2 180 18 8 173 16 3 178 21 1 173 16 3 9 5 127 14 2 21 8 156 20 7 43 8 7 112 17 5 GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP RPM 20 PSI 40 PSI 60 PSI 80 PSI 100 PSI 120 PSI 140 PSI 160 PSI 9205C 4200 3000 3400 3800 4200 180 21 9 180 22 0 180 180 24 0 19 8 180 25 3 180 26 9 177 27 9 173 28 1 157 26 4 9205C 9205C 1 1 2 11 1 2 NPT OUTLET PORT 2 11 1 2 NPT INLET PO...

Page 22: ...escription 1 1 2406 0002 Drain Plug 10 1 0751 9200C Mounting Flange 2 1 0150 9075C Pump Casing standard 11 6 2210 0086 Bolt 2 1 0150 9075C1 Pump Casing BSP 12 2 2008 0001 Ball Bearing 3 1 2253 0002 Impeller Nut 13 1 1610 0012 Key 4 1 2270 0071 Washer 14 1 0507 9200 Pump Shaft 5 1 0403 9200P Impeller Nylon 15 1 1820 0025 Bearing Retainer 6 1 1700 0101 Gasket 16 1 2406 0034 Priming Port Plug Standar...

Page 23: ...4 BAR 4 1 BAR 4 8 BAR 5 5 BAR 6 2 BAR 6 9 BAR 7 6 BAR 8 3 BAR 9 0 BAR 9 7 BAR 3400 503 500 496 492 435 356 3600 511 507 503 481 432 367 257 303 132 204 76 3800 601 601 601 601 601 601 531 454 363 244 91 9205C SP 9205C SP 12 75 15 38 12 00 11 56 3 41 1 78 5 50 0 82 4 66 6 91 3 13 1 97 1 50 3 00 1 75 79 5 86 6 38 1 44 5 76 2 45 2 50 0 20 8 304 8 390 7 139 7 118 4 293 6 175 5 323 9 7 8 22 2 SHAFT 3 3...

Page 24: ...0053 Key 9206C 5 1 1700 0100 Gasket Cast iron only 12 1 1610 0057 Key 9206S 6 1 2120 0009 Mech Seal 9206C 13 1 0505 9200 Shaft 6 1 3430 0589 Silicon Carbide Seal 9206S 14 1 1820 0013 Retaining Ring Model 9206C and 9206S Note When ordering parts give quantity part number description and complete model number Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as orde...

Page 25: ... 143 6 1 226 7 1 226 9 2 10 7 226 226 11 0 225 11 3 202 10 9 226 9 4 158 9 5 80 6 4 GPMat HP 80 PSI 9206C 9206S 647 2 3 432 2 0 LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP 0 7 BAR 1 4 BAR 2 1 BAR 2 8 BAR 3 4 BAR 4 1 BAR LPMat HP 4 8 BAR 856 7 0 7 5 856 742 7 3 541 6 1 856 7 1 856 9 2 10 7 856 856 11 0 852 11 3 765 10 9 856 9 4 598 9 5 303 6 4 LPMat HP 5 5 BAR 9206C 9206S 1 1 2 11 1 2 NPT...

Page 26: ...ket 10 1 0702 9500C Intermediate Flange 23 1 2250 0052 Impeller Nut 11 1 1810 0013 Retainer Ring 24 6 2210 0087 Hex Head Capscrew 12 2 2008 0001 Bearing 25 1 2250 0051 Jam Nut 13 4 2210 0077 Hex head bolt 26 1 2270 0057 Washer 14 1 0705 9500C Flange Model 9513P 27 4 2406 0020 Plug 15 1 1610 0005 Key 9510P CW Rotation when viewed from shaft end Models 9510P and 9513P Note When ordering parts give q...

Page 27: ...AR 1 4 BAR 9510P GPM at 0 PSI 92 GPM at 10 PSI 91 GPM at 20 PSI 88 GPM at 30 PSI 81 GPM at 40 PSI 70 GPM at 50 PSI 58 GPM at 60 PSI 42 9513P Based on 5 5 Honda Engine LPM at 0 0 BAR 348 LPM at 0 7 BAR 344 LPM at 1 4 BAR 333 LPM at 2 1 BAR 307 LPM at 2 8 BAR 265 LPM at 3 4 BAR 220 LPM at 4 1 BAR 159 9513P Based on 5 5 Honda Engine 1 1 2 11 1 2 NPT OUTLET PORT 1 1 2 11 1 2 NPT INLET PORT 1 1 4 11 1 ...

Page 28: ...537 7 4 2210 0098 Bolt 15 1 2541 0035 Honda Engine 8 4 1700 0119 Seal GX160KIT1C3 Model 1540 9 1 0703 9200C Flange 16 1 1410 0088 Bearing Shield 5 HP Briggs 10 1 1510 0083 Mounting Plate 16 1 1410 0105 Bearing Shield 5 5 HP Briggs 11 4 2260 0002 Lock Washer 17 4 2210 0020 Bolt 12 4 2250 0003 Nut Models 1536 1537 1538 1539 and 1540 Seal Kit for 1536 thru 1540 Std No 3430 0332 consists of 1 Ref 4 Ga...

Page 29: ...5 DIA HOLES 4 104 5 5 94 5 5 82 5 5 70 5 5 50 5 5 100 5 5 GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP GPMat HP 10 PSI 20 PSI 30 PSI 40 PSI 50 PSI 60 PSI 1536 394 5 5 379 5 5 356 5 5 310 5 5 265 5 5 189 5 5 LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP LPMat HP 0 7 BAR 1 4 BAR 2 1 BAR 2 8 BAR 3 4 BAR 4 1 BAR 1536 110 5 5 96 5 5 88 5 5 80 5 5 60 5 5 106 5 5 GPMat HP GPMat HP GPMat HP GPMat HP GPMat ...

Page 30: ...l 1540 9 1 0703 9200C Flange 16 1 1410 0088 Bearing Shield 5 HP Briggs 10 1 1510 0083 Mounting Plate 16 1 1410 0105 Bearing Shield 5 5 HP Briggs 11 4 2260 0002 Lock Washer 17 4 2210 0020 Bolt 12 4 2250 0003 Nut 18 1 2406 0002 Prime Port Plug Models 1536 SP 1537 SP 1538 SP 1539 SP and 1540 SP 18 Note When ordering parts give quantity part number description and complete model number Reference numbe...

Page 31: ...PM at 30 PSI 73 GPM at 40 PSI 60 GPM at 50 PSI 44 GPM at 60 PSI 21 GPM at 70 PSI 1537 SP 1540 SP 5 5 HP Honda LPM at 0 7 BAR 371 LPM at 1 4 BAR 329 LPM at 2 1 BAR 276 LPM at 2 8 BAR 227 LPM at 3 4 BAR 167 LPM at 4 1 BAR 79 LPM at 4 8 BAR 1537 SP 1540 SP 5 5 HP Honda English Standard Metric 1536 SP 1539 SP 5 5 HP Briggs Stratton mm A B C D E F G H I J Dimensions Inches 228 6 96 0 mm A B C D E F G H...

Page 32: ... Priming port plug BSP 6 1 2120 0034 Mechanical Seal Viton 13 1 0152 9075C Pump Casing Standard NPT 7 1 0707 9200C Flange 13 1 0152 9075C1 Pump Casing BSP 8 1 2541 0037 Honda eng Model 1550 GX 270PA 14 1 2406 0002 Drain plug Note When ordering parts give quantity part number description and complete model number Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as...

Page 33: ...1550 Based on 9 0 HP Honda English Standard Metric GPM at 10 PSI 145 GPM at 20 PSI 141 GPM at 40 PSI 118 GPM at 60 PSI 93 GPM at 80 PSI 71 GPM at 100 PSI 49 GPM at 120 PSI 28 1550SP Based on 9 0 HP Honda LPM at 0 7 BAR 549 LPM at 1 4 BAR 534 LPM at 2 1 BAR 447 LPM at 2 8 BAR 352 LPM at 3 4 BAR 269 LPM at 4 1 BAR 185 LPM at 4 8 BAR 106 1550SP Based on 9 0 HP Honda English Standard Metric 1550 1550S...

Page 34: ...a sheet from the Purchaser for any pump or product Hypro deems necessary Hypro reserves the right to disposition as scrap pumps or products returned which contain unknown substances or to charge for any and all costs incurred for chemical testing and proper disposal of components containing unknown substances Hypro requests this in order to protect the environment and personnel from the hazards of...

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