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Hypertherm THC-2, Instruction Manual

The Hypertherm THC-2 is a high-quality torch height control system. Ensure optimal performance by referring to the comprehensive Instruction Manual available for free download from manualshive.com. Get the most out of your investment with step-by-step guidance on installation, operation, and maintenance. Download your manual now and maximize efficiency.

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Summary of Contents for THC-2

Page 1: ...THC 2 Torch Height Control Instruction Manual 800200 Rev 6...

Page 2: ...P N 800200 Hypertherm Inc 2002 All Rights Reserved HYPERTHERM is a trademark of Hypertherm Inc and is registered in the United States International registration is pending Hypertherm Inc Hanover NH US...

Page 3: ...l Service Japan 1952 14 Yata Natsumegi Mishima City Shizuoka Pref 411 0801 Japan 81 0 559 75 7387 Tel 81 0 559 75 7376 Fax Hypertherm UK Ltd 9 Berkeley Court Manor Park Runcorn Cheshire England WA7 1T...

Page 4: ...nection to the workpiece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitances selected according to national regulations Note The cutt...

Page 5: ...erm PATENT INDEMNITY Except only in cases of products not manufactured by Hypertherm or manufactured by a person other than Hypertherm not in strict conformity with Hypertherm s specifications and in...

Page 6: ...erconnect Cable to MAX100 or MAX100D 1a 2 SECTION 1b INSTALLATION MAX200 1b 1 Mount the Voltage Divider to MAX200 1b 2 Install Interconnect Cable to MAX200 1b 4 SECTION 1c INSTALLATION PAC 500 1c 1 Mo...

Page 7: ...Mounting Location MAX200 Center Wall Left Rear 1b 3 Figure 1b 3 Inside Rear of MAX200 Power Supply 1b 4 Figure 1b 4 Wiring Diagram THC 2 to MAX200 1b 5 Figure 1c 1 PAC 500 Plasma Control Console Plumb...

Page 8: ...tor to move the torch upward The THC 2 comes with a voltage divider that mounts in the MAX100 MAX100D and MAX200 power supplies or in the PAC 500 500L Plasma Control Console The voltage divider reduce...

Page 9: ...and Torch Lifter In this section Install the THC 2 Control Module 1 2 Mount the THC 2 Control Module 1 2 Connect the THC 2 Control Module to the Cutting Machine Computer Interface and Torch Lifter Mot...

Page 10: ...packing Voltage Divider THC 2 Control Module Interconnecting cable 023264 Cable not available for PAC 500 systems Mount the THC 2 Control Module 1 Mount the THC 2 Control Module in a convenient locati...

Page 11: ...d properly Connect the THC 2 Control Module to the Cutting Machine Computer Interface and Torch Lifter Motor A cable running from the THC 2 control module to the cutting machine interface and torch li...

Page 12: ...Machine Interface and Lift Motor 4 Feed the cable through one of the strain reliefs located on the THC 2 rear panel Fig 1 2 See Figure 1 3 for cable connections Consult your cutting machine schematics...

Page 13: ...r _ UP 115VAC DN 115VAC JUMPER 1TB 133 1TB 131 1TB 132 Jump to wire 106 on DC Power Supply 1PS in THC 2 Jump to wire 107 on DC Power Supply 1PS in THC 2 Add jumper and relays to THC 2 Quantity 2 2 pol...

Page 14: ...Section 1a INSTALLATION MAX100 or MAX100D In this section Mount the Voltage Divider to MAX100 or MAX100D 1a 2 Install Interconnect Cable to MAX100 or MAX100D 1a 2 THC 2 Torch Height Control Page 1a 1...

Page 15: ...th slots in the rear panel Be certain that the white wire from the voltage divider reaches the terminal strip TB1 Secure with the four screws 4 Connect the white wire on the voltage divider labeled 39...

Page 16: ...trol Page 1a 3 INSTALLATION MAX100 or MAX100D SIGNAL GROUND 1 2 33 37 38 TB1 MAX100 or MAX100D Harness Voltage Divider Interconnect Cable Figure 1a 1 Connections to MAX100 or MAX100D 42 39 34 39 1 2 3...

Page 17: ...THC 2 Torch Height Control Page 1b 1 Section 1b INSTALLATION MAX200 In this section Mount the Voltage Divider to MAX200 1b 2 Install Interconnect Cable to MAX200 1b 4...

Page 18: ...own in Figure 1b 1 4 Mark the hole locations with a pencil and remove template 5 Protect the base of the MAX200 especially the transformer with a cloth and drill the four holes using a 29 drill bit 6...

Page 19: ...0 Center Wall Left Rear Feed thru White wire Figure 1b 1 Voltage Divider Template Location MAX200 Center Wall Right Rear Lifting eye Top of MAX200 power supply Cable assembly Feed thru Voltage divider...

Page 20: ...Thread the other end of the interface cable through this strain relief and make connections to TB4 TB3 Fig 1b 3 and voltage divider as shown in the Figure 1b 4 wiring diagram Note Push wires labeled...

Page 21: ...Height Control Page 1b 5 INSTALLATION MAX200 88 89 1 2 82 83 84 85 33 34 35 36 45 42 70 GND SIGNAL R4 TB3 TB4 RECP2 White Wire THC 2 Figure 1b 4 Wiring Diagram THC 2 to MAX200 Interconnect Cable Volt...

Page 22: ...Section 1c INSTALLATION PAC 500 In this section Mount the Voltage Divider to PAC 500 1c 2 Install Interconnect Cable to PAC 500 1c 3 THC 2 Torch Height Control Page 1c 1...

Page 23: ...rol Console Plumbing Compartment Approximate location of Voltage Divider 34 1 Open the left door of the PAC 500 plasma control console plumbing compartment and place the voltage divider on the floor o...

Page 24: ...ter shielding away on both ends of the cable and tag individual wire ends 1 through 6 Tag both ends so that wire 1 on one end is the same wire that is marked 1 on the other end etc 3 Crimp 6 terminals...

Page 25: ...e of the PAC 500L Fig 1c 3 Cable wire labeled 1 to 1TB terminal labeled 3 Cable wire labeled 2 to 1TB terminal labeled 2 Cable wire labeled 3 to 1TB terminal labeled 26 Cable wire labeled 4 to 1TB ter...

Page 26: ...and 6 through to other side Note Internal components shown in HF Compartment may vary from your unit 6 Run cable wires 5 and 6 through the feed hole in center wall of plasma control console Fig 1c 4 a...

Page 27: ...abeled 102 connected to it 10 Find the timer relay device 1TD in the THC 2 Fig 1c 6 Attach interconnect cable wire labeled 3 to timer relay terminal that has THC 2 wire labeled 108 connected to it 11...

Page 28: ...1TD Attach wire labeled 3 to terminal labeled 108 1PS Attach wire labeled 4 to terminal labeled 107 R1 390 approximate location Solder wire labeled 5 to the wire end of this resistor 1F Solder wire la...

Page 29: ...Section 2 OPERATION In this section Description of Controls and Indicators 2 2 Operating Instructions 2 3 Notes on Operation 2 3 THC 2 Torch Height Control Page 2 1...

Page 30: ...or off AVC START STOP switch Activates or deactivates the Automatic Voltage Control MACHINE DELAY knob Sets the delay time for the motion of the cutting machine after arc transfer UP DOWN LEDs Indicat...

Page 31: ...or Pierce Time or Approx Motion Delay Time The range of machine delay is from 1 sec to 2 sec 5 Find the Torch to Work Distance for the type and thickness of metal you are cutting in the Operating Data...

Page 32: ...2 Torch Height Control Systems 3 2 Torch Height Control System for MAX100 MAX100D MAX200 3 2 Torch Height Control System for PAC 500 3 2 THC 2 Interconnect Cable 023264 3 3 THC 2 Control Module 053005...

Page 33: ...HC2 5 1 041007 Volt Divider THC1 THC 2 1 053005 Control Module THC 2 1 800200 IM20 THC 2 Torch Height Control 1 Torch Height Control System for PAC 500 Part Number Description Qty 052001 THC 2 Torch H...

Page 34: ...ma Start Brown 4 35 Machine Motion Orange 14 36 Machine Motion White 12 42 Arc Voltage White 8 70 Arc Voltage Red 7 THC 2 INTERCONNECT CABLE 023264 1 2 etc 2 1 3 4 5 Part Item Number Description Qty 0...

Page 35: ...Page 3 4 THC 2 Torch Height Control PARTS LIST Figure 3 2 THC 2 Front and Rear Panels 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15...

Page 36: ...1P 1 4 X 1 1 4 1 6 008069 Fuse 3 8A 250V 1 4 X 1 1 4 Slo 1FU 1 029024 Harn THC 2 053005 1 7 008070 Strainrlf 1 2NPT X 312 375 2 8 005044 Tgl Sw SPDT Maint ON 1 2 TGS 2 9 005052 Thmbwhl Sw Rear Mtg S1...

Page 37: ...Page 3 6 THC 2 Torch Height Control PARTS LIST Figure 3 3 THC 2 Interior 1 4 3 5 6 7 8 9 10 11 12 13 14 2 5...

Page 38: ...009034 Diode 12V 210ma 10W 10 Zener Z1 1 6 009484 Res 390 Ohm 1 4W 5 CBN CMPSN R1 1 029024 Harn THC2 053005 1 7 008073 Terminal Board 16 Term 1TB 1 8 008070 Strainrlf 1 2NPT X 312 375 2 9 005044 Tgl...

Page 39: ...Page 3 8 THC 2 Torch Height Control PARTS LIST Figure 3 4 Voltage Divider 041007 SIGNAL GROUND...

Page 40: ......

Page 41: ...2 5 16 59mm center to center 3 7 16 87mm center to center Voltage Divider Mounting Template for MAX200...

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