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Hypertherm HyDefinition HD4070, Product Configuration Manual

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Summary of Contents for HyDefinition HD4070

Page 1: ...4070 97 HyDefinition HD4070 Plasma Arc Cutting Marking System Product Configuration Manual 803770 Revision 1 ...

Page 2: ...vision 1 December 2002 Copyright 2002 Hypertherm Inc All Rights Reserved Hypertherm HyDefinition and HT are trademarks of Hypertherm Inc and may be registered in the United States and or other countries Hypertherm Inc Hanover NH USA www hypertherm com ...

Page 3: ...2490 Fax 65 6 841 2489 Technical Service Japan 1952 14 Yata Natsumegi Mishima City Shizuoka Pref 411 0801 Japan 81 0 559 75 7387 Tel 81 0 559 75 7376 Fax Hypertherm UK Ltd 9 Berkeley Court Manor Park Runcorn Cheshire England WA7 1TQ 44 1928 579 074 Tel 44 1928 579 604 Fax France 15 Impasse des Rosiers 95610 Eragny France 00 800 3324 9737 Tel 00 800 4973 7329 Fax Hypertherm S r l Via Torino 2 20123...

Page 4: ... 2 Power Supply 1 2 Machine Torch 1 2 Off Valve Assembly 1 2 Gas Console 1 2 Ignition Console 1 2 Options 1 3 Specifications 1 7 System Requirements 1 7 Power Supply 1 8 Gas Console Assembly 078085 1 10 Ignition Console Assembly 078088 1 11 Off Valve Assembly 129563 1 12 Machine Torch Assembly with Leads 1 13 ...

Page 5: ... production cutting capability of the torch is 1 inch 25 mm To achieve consumable long life all cuts must begin and end on the plate surface Off Valve Assembly The off valve assembly consists of 5 solenoid valves a manifold block and a wiring harness with connector The assembly interfaces with the machine torch the ignition console and the gas console Gas Console The gas console manages all incomi...

Page 6: ...ystem for two different processes i e 100 amp consumables installed in one torch and 200 amp consumables installed in the second torch The operator selects torch number 1 or torch number 2 from the HD4070 display or CNC Note A torch receptacle plug must be used if a two torch system is running in single torch mode Single torch mode is when a table is loaded with plate material and one torch is doi...

Page 7: ...and THC system uses the plasma arc voltage to control the physical stand off distance between the torch and workpiece during plasma arc cutting Initial height sensing IHS is accomplished by ohmic contact sensing or by limited force stall detection HD4070 power supplies that are equipped with the Integrated Command THC option include the THC motor drive board the THC control PC board and THC power ...

Page 8: ...orch breakaway collision sensor is also available to protect the torch lifter and X Y table Adjustable air pressure locks the torch to the THC lifter assembly Upon side impact the breakaway releases from the lock position and allows the torch to float THC Cables THC X Y Lifter THC Torch Breakaway Option 4070 45A Integrated Command THC Lifter Cables and Breakaway ...

Page 9: ...TAINLESS STEEL NEW PROCES NEXT AUTO MAN THC ARC VOLT ARC VOLT OVERRIDE VOLTS 144 5 V SET ARC VOLTS 142 0 V INLET GAS H35 N2 CUTTING SPEED 65 IPM 3 4 IN 200 AMPS STANDOFF 0 050 IN _ _ CNC TORCH 1 READY STAINLESS STEEL NEW PROCESS NEXT AUTO MAN THC OVERRIDE VOLTS 144 5 V SET ARC VOLTS 142 0 V INLET GAS H35 N2 CUTTING SPEED 65 IPM 3 4 IN 200 AMPS STANDOFF 0 050 IN ARC VOLT ARC VOLT _ _ 13 HELP Displa...

Page 10: ...fh 5340 l h 8 3 bar 827 kPa H5 Argon Hydrogen 99 995 pure liquid gas recommended 120 psi 122 scfh 3420 l h H5 5 Hydrogen 95 Argon 8 3 bar 827 kPa H35 Argon Hydrogen 99 995 pure liquid gas recommended 120 psi 146 scfh 4140 l h H35 35 Hydrogen 65 Argon 8 3 bar 827 kPa CO2 Carbon Dioxide 99 5 pure 120 psi 113 scfh 3180 l h 8 3 bar 827 kPa Mild Steel Stainless Steel Aluminum Gas Types Plasma Shield Pl...

Page 11: ...ximum distance to the ignition console 150 feet 46 m Maximum distance to the gas console 150 feet 46 m General Maximum OCV U0 311 VDC Maximum Output Current I2 200 amps Output Voltage U2 85 200 VDC Duty Cycle Rating X 100 40 kw 104 F 40 C Ambient Temperature Duty Cycle Power supplies will operate between 14 and 104 F 10 C and 40 C Power Factor cosϕ 0 98 200A DC output Cooling Forced Air Class F In...

Page 12: ...0 HD4070 Product Configuration Manual 1 9 SPECIFICATIONS 4070 42 50 5 1283 mm 39 4 1001 mm 24 25 616 mm 1068 lb 484 9 kg 34 4 874 mm 5 127 mm 34 9 886 mm 15 6 396 mm ...

Page 13: ...CIFICATIONS Gas Console Assembly 078085 Position the gas console near the cutting table Allow room to open the hinged top for servicing Venting air is drawn in through fans on both sides and is exhausted through the front of the unit Maximum distance from the power supply 150 feet 46 m Maximum distance to the off valve assembly 100 feet 31 m ...

Page 14: ...9 mm 11 25 286 mm 12 305 mm 20 5 lb 9 3 kg Horizontal Mounting Vertical Mounting SPECIFICATIONS Ignition Console Assembly 078088 Mount the ignition console near the torch Allow room to remove the top for servicing Mount the ignition console in the horizontal or the vertical position as shown below Maximum distance to the torch 15 feet 4 5 m ...

Page 15: ...ual 4070 18A A A A A 6 18 157 mm 1 18 30 mm 0 187 4 7 mm 0 75 19 mm 6 5 165 mm 3 76 mm 2 75 70 mm 2 5 lb 1 1 kg SPECIFICATIONS Off Valve Assembly 129563 Mount the off valve assembly near the torch Maximum distance from the torch 4 feet 1 2 m ...

Page 16: ...ssembly includes leads torch and consumables 128500 6 ft 2 m 128501 10 ft 3 m 128502 15 ft 4 5 m 2 25 57 mm 4070 44 4 ft 1 2 m 2 lb 0 9 kg 14 7 lb 6 7 kg 15 ft 4 5 m 10 86 276 mm 2 51 mm 1 05 27 mm 4 65 118 mm 1 88 48 mm 1 98 50 mm 3 5 89 mm Without Coolant To off valve assembly Plasma Gas Vent ...

Page 17: ...0 1 14 HD4070 Product Configuration Manual SPECIFICATIONS ...

Page 18: ... Form A 2 3 HD4070 Power Supply with ONE Integrated Command THC Option Order Form B 2 5 HD4070 Power Supply with TWO Integrated Command THC Option Order Form C 2 7 HD4070 Components Cables and Hoses for 1 Torch Option Order Form D 2 9 HD4070 Components Cables and Hoses for 2 Torch Option Order Form E 2 11 HD4070 Supply Gas Hoses Regulators Upgrade Kits Order form F 2 12 ...

Page 19: ... the HD4070 power supply using Order Form or Touch screen display and voltage choices are found on each of these forms When using order Form use Form or to order Components Cables Hoses When using order Form use Form to order Components Cables Hoses When using order Form use Form to order Components Cables Hoses Use order form to order Supply Gas Hoses Regulators Upgrade Kits The upgrade kits are ...

Page 20: ...28 25 ft 7 6 m 128529 30 ft 9 1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Use Order Form or 2 18 through Warning Each power supply can only support one displa...

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Page 22: ...8528 25 ft 7 6 m 128529 30 ft 9 1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Use Order Form or 2 18 through Warning Each power supply can only support one disp...

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Page 24: ...28 25 ft 7 6 m 128529 30 ft 9 1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Use Order Form or 2 18 through Warning Each power supply can only support one displa...

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Page 26: ...28 25 ft 7 6 m 128529 30 ft 9 1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Use Order Form or 2 18 through Warning Each power supply can only support one displa...

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Page 28: ...28 25 ft 7 6 m 128529 30 ft 9 1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Use Order Form or 2 18 through Warning Each power supply can only support one displa...

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Page 31: ...trol PC Board THC Power Supply THC Motor Drive Board Note These components are factory installed 22 21 25 23 20 Torch and Lead Assembly 24 HD4070 Power Supply with ONE Integrated Command THC Option Use with Order Form B ...

Page 32: ...1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452...

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Page 34: ...1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452...

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Page 36: ...1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452...

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Page 38: ...1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452...

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Page 40: ...1 m 128530 40 ft 12 2 m 128531 50 ft 15 2 m 128532 75 ft 22 9 m 128533 100 ft 30 5 m 128534 150 ft 45 7 m Remote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452...

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Page 43: ...e These components are factory installed 22 21 25 23 20 Torch and Lead Assembly 24 Note A torch receptacle plug must be used if a two torch system is being used in single torch mode See form 16a E HD4070 Power Supply with TWO Integrated Command THC Option Use with Order Form C ...

Page 44: ...mote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452 10 ft 3 m 128453 20 ft 6 1 m 128454 25 ft 7 6 m 128455 30 ft 9 1 m 128456 40 ft 12 2 m 128457 50 ft 15 2 m ...

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Page 46: ...mote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452 10 ft 3 m 128453 20 ft 6 1 m 128454 25 ft 7 6 m 128455 30 ft 9 1 m 128456 40 ft 12 2 m 128457 50 ft 15 2 m ...

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Page 48: ...mote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452 10 ft 3 m 128453 20 ft 6 1 m 128454 25 ft 7 6 m 128455 30 ft 9 1 m 128456 40 ft 12 2 m 128457 50 ft 15 2 m ...

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Page 50: ...mote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452 10 ft 3 m 128453 20 ft 6 1 m 128454 25 ft 7 6 m 128455 30 ft 9 1 m 128456 40 ft 12 2 m 128457 50 ft 15 2 m ...

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Page 52: ...mote Display Option Kit Installed Display can be removed and mounted at a remote location with a remote cable kit See Order form or instruction manual parts list for kit numbers Distributor Information Customer Information 22 Lifter I O Cable Motor Drive Cable Ohmic Contact Wire 23 24 128452 10 ft 3 m 128453 20 ft 6 1 m 128454 25 ft 7 6 m 128455 30 ft 9 1 m 128456 40 ft 12 2 m 128457 50 ft 15 2 m ...

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Page 55: ...5 6 8 9 12 2 16 3 15 17 18 10 14 4 19 11 7 13 1 4070 99A 17 17 17 HD4070 Components Cables and Hoses For 1 Torch Option Use with Order Form D ...

Page 56: ...417 50 ft 15 2 m 128418 75 ft 23 m 128419 100 ft 30 5 m 128420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m Grounding Wires Customer ...

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Page 58: ...417 50 ft 15 2 m 128418 75 ft 23 m 128419 100 ft 30 5 m 128420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m Grounding Wires Customer ...

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Page 60: ...417 50 ft 15 2 m 128418 75 ft 23 m 128419 100 ft 30 5 m 128420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m Grounding Wires Customer ...

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Page 62: ...417 50 ft 15 2 m 128418 75 ft 23 m 128419 100 ft 30 5 m 128420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m Grounding Wires Customer ...

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Page 64: ...417 50 ft 15 2 m 128418 75 ft 23 m 128419 100 ft 30 5 m 128420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m Grounding Wires Customer ...

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Page 67: ...ld lines show second torch cables hoses and components 7 8 5 6 1 15 16 17 14 13 17 2 3 4 4070 98A 4 3 17 17 17 10 11 9 12 19 16 16a HD4070 Components Cables and Hoses For 2 Torch Option Use with Order Form E ...

Page 68: ...420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Quantity 2 Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package Quantity 1 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m 1 Power Supply Use form or Power Cable Quantity 2 Gas Console ...

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Page 70: ...420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Quantity 2 Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package Quantity 1 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m 1 Power Supply Use form or Power Cable Quantity 2 Gas Console ...

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Page 72: ...420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Quantity 2 Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package Quantity 1 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m 1 Power Supply Use form or Power Cable Quantity 2 Gas Console ...

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Page 74: ...420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Quantity 2 Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package Quantity 1 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m 1 Power Supply Use form or Power Cable Quantity 2 Gas Console ...

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Page 76: ...420 150 ft 45 7 m Power Supply to Ignition Console Hose Lead Package Quantity 2 Signal Cable Power Cable 10 11 Power Supply to Gas Console Cable Package Quantity 1 128421 10 ft 3 m 128422 20 ft 6 1 m 128423 25 ft 7 6 m 128424 30 ft 9 1 m 128425 40 ft 12 2 m 128426 50 ft 15 2 m 128427 75 ft 23 m 128428 100 ft 30 5 m 128429 150 ft 45 7 m 1 Power Supply Use form or Power Cable Quantity 2 Gas Console ...

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Page 80: ...ogen 3 8 Black RH B 024203 15 ft 4 6 m 024134 25 ft 7 6 m 024112 50 ft 15 2 m 024148 75 ft 23 m for Hydrogen H5 H35 or Methane 3 8 Red LH B 024655 15 ft 4 6 m 024384 25 ft 7 6 m 024656 50 ft 15 2 m 024657 75 ft 23 m for Air 3 8 Black 6 024658 15 ft 4 6 m 024659 25 ft 7 6 m 024660 50 ft 15 2 m 024661 75 ft 23 m 128545 2 Stage Nitrogen 128546 2 Stage Hydrogen H5 H35 and Methane 128547 2 Stage Air 12...

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Page 82: ...ogen 3 8 Black RH B 024203 15 ft 4 6 m 024134 25 ft 7 6 m 024112 50 ft 15 2 m 024148 75 ft 23 m for Hydrogen H5 H35 or Methane 3 8 Red LH B 024655 15 ft 4 6 m 024384 25 ft 7 6 m 024656 50 ft 15 2 m 024657 75 ft 23 m for Air 3 8 Black 6 024658 15 ft 4 6 m 024659 25 ft 7 6 m 024660 50 ft 15 2 m 024661 75 ft 23 m 128545 2 Stage Nitrogen 128546 2 Stage Hydrogen H5 H35 and Methane 128547 2 Stage Air 12...

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Page 84: ...ogen 3 8 Black RH B 024203 15 ft 4 6 m 024134 25 ft 7 6 m 024112 50 ft 15 2 m 024148 75 ft 23 m for Hydrogen H5 H35 or Methane 3 8 Red LH B 024655 15 ft 4 6 m 024384 25 ft 7 6 m 024656 50 ft 15 2 m 024657 75 ft 23 m for Air 3 8 Black 6 024658 15 ft 4 6 m 024659 25 ft 7 6 m 024660 50 ft 15 2 m 024661 75 ft 23 m 128545 2 Stage Nitrogen 128546 2 Stage Hydrogen H5 H35 and Methane 128547 2 Stage Air 12...

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Page 86: ...ogen 3 8 Black RH B 024203 15 ft 4 6 m 024134 25 ft 7 6 m 024112 50 ft 15 2 m 024148 75 ft 23 m for Hydrogen H5 H35 or Methane 3 8 Red LH B 024655 15 ft 4 6 m 024384 25 ft 7 6 m 024656 50 ft 15 2 m 024657 75 ft 23 m for Air 3 8 Black 6 024658 15 ft 4 6 m 024659 25 ft 7 6 m 024660 50 ft 15 2 m 024661 75 ft 23 m 128545 2 Stage Nitrogen 128546 2 Stage Hydrogen H5 H35 and Methane 128547 2 Stage Air 12...

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Page 88: ...ogen 3 8 Black RH B 024203 15 ft 4 6 m 024134 25 ft 7 6 m 024112 50 ft 15 2 m 024148 75 ft 23 m for Hydrogen H5 H35 or Methane 3 8 Red LH B 024655 15 ft 4 6 m 024384 25 ft 7 6 m 024656 50 ft 15 2 m 024657 75 ft 23 m for Air 3 8 Black 6 024658 15 ft 4 6 m 024659 25 ft 7 6 m 024660 50 ft 15 2 m 024661 75 ft 23 m 128545 2 Stage Nitrogen 128546 2 Stage Hydrogen H5 H35 and Methane 128547 2 Stage Air 12...

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