Hydromatic HPGR200 Installation And Service Manual Download Page 3

3

A check valve must be installed
on each pump.

Location: 

If pumps are installed in an 
existing basin or concrete sump,
the piping can either be connected
permanently or rails and brackets
can be furnished for mounting to
walls of basin.  In either case, be
sure that the Hydromatic nonclog
check valve is used and that the
pumps are submerged in a 
vertical position. The complete
factory-built packaged system is 
recommended for the most 
satisfactory installation and 
generally for the lowest cost
where expensive installation labor
is involved.

Making Electrical Connections:

All electrical wiring must be in
accordance with local code, and
only qualified electricians should
make the installations. Complete
wiring  diagrams are included for
use in making the installation. All
wires should be checked for shorts
to ground with an ohmmeter or
Megger after the connections are
made. This is important, as one
grounded wire can cause 
considerable trouble.

1. Grinder pump is single phase;

no rotation check is necessary.

2. Run water into sump until

motor is covered.

3. Open gate valve in discharge

line.

4. Turn pump on. If pump runs

and sump liquid does not pump
down, stop pump and close 
discharge gate valve. Then lift
pump until sealing flange is open
to vent off trapped air.  Lower
pump, open discharge valve,
and start the pump again.

5. Level control should be set so

that pump turns off when level
is  about 2 inches above inlet 
of pump suction and turns on
when level is about 2 inches
above motor.

6. If problems occur check power

source. Make sure a separate
supply line is available. Verify
voltage supply.

7. Check resistance of windings.

(See Chart, page 5.) If not
within guidelines, return pump
to authorized Hydromatic
service or repair center. 

As the motors are oil filled, no
lubrication or other maintenance
is required. Pump should be
checked every quarter for 
corrosion and wear.

Starting the Pump:

WARNING: Severe injury may
result from accidental contact
with moving cutters. Keep
clothing, hands and feet away
from cutters any time power is
connected to the pump.

To start the pump, perform the
following steps in order:

Pump
Servicing

connected and that the unit 
is properly grounded in 
accordance with local codes.

CAUTION: Severe injury may
result from accidental contact
with moving cutters. Keep
clothing, hands and feet away
from cutters any time power is
connected to the pump.

Replacing Grinder Parts:

If necessary to replace grinder
parts because of wear or to inspect
for clogging:

1. Close gate valve at pump

discharge.

2. Turn off circuit breaker.

CAUTION: Never work on
pump with power on. Be sure
ground wire from pump is
connected to a good ground
such as a water pipe.

3. Remove pump from sump.

4. Unscrew screws (17) and

remove cutter ring retainer
(16). Stationary cutter (15) 
cannot be removed from volute
(20).

5. Unscrew hex head cap screws

(12) and remove volute 
case (20).

6. Radial cutter (13) and axial

cutter (14) are now exposed. If
checking for clogging, these
parts can now be cleaned 
without removing them from
the shaft.

7. If necessary to replace

cutters, remove screw (19),
washer (18), and radial cutter
(13) from shaft. Radial cutter
(13) and impeller (9) are
screwed onto shaft. The thread
is right-hand. Tap radial cutter
(13) with plastic hammer if 
necessary to loosen. Axial 

Pump
Operation

Read the following instructions
carefully before replacing any
parts. Reasonable care and safe
methods should be practiced.
Check local codes and
requirements before installation.
Only a competent electrician
should make the installations.

CAUTION: Never work on
pump with power on. Make sure
that the ground wire is securely

Summary of Contents for HPGR200

Page 1: ... Grinder Pump HPGR200 NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Pump Installation and Service Manual ...

Page 2: ...NG Risk of electrical shock this pump has not been investigated for use in a swimming pool 3 WARNING SEE installation and service manual for proper installation 4 WARNING To reduce risk of electrical shock pump is provided with grounding wire Be certain that it is connected to ground 5 WARNING Hazardous moving parts To reduce the risk of injury disconnect power before servicing pump 6 CAUTION To r...

Page 3: ...zed Hydromatic service or repair center As the motors are oil filled no lubrication or other maintenance is required Pump should be checked every quarter for corrosion and wear Starting the Pump WARNING Severe injury may result from accidental contact with moving cutters Keep clothing hands and feet away from cutters any time power is connected to the pump To start the pump perform the following s...

Page 4: ...1 CAUTION Do not reuse old seal parts Replace all parts with new Mixing old and new parts could cause immediate seal failure 7 Using a good quality dielectric oil lube the rubber material on the carbon seal assembly 24 and press it on the shaft Place the spring bellows on the shaft as removed 8 Using a pressure gauge with a fill stem pressurize the motor housing no more than 7 psig with dried air ...

Page 5: ...ischarge pressure 1 Air or gases in liquid 2 Impeller damaged 3 Incorrect impeller diameter 4 Speed too low Pump overloads motor 1 Specific gravity or viscosity of liquid too high 2 Speed too high 3 Head lower than rating pumping too much liquid 4 Pump clogged 5 Defective bearings 6 Defective impeller Pump is noisy 1 Defective bearings 2 No axial clearance between impeller and volute 3 No diametra...

Page 6: ...6 HPGR200 Typical Installation NO PANEL REQUIRED ...

Page 7: ...ionary Cutter 1 16 07763 000 1 Cutter Retainer 1 17 00030 004 1 Screw 3 18 05570 005 1 Impeller Washer 1 19 14885 000 1 Impeller Screw 1 20 10957 000 2 Volute 1 21 14569 000 1 Bearing Housing 1 22 00077 011 1 O ring 1 23 00834 023 1 O ring 1 24 14573 000 1 Shaft Seal 1 25 24709110000 Paraffinic Oil 0 90 NOT 00589 002 1 Eye Bolt 2 SHOWN 01032 002 1 Hex Nut 2 For Automatic Operation NOT 14595 020 1 ...

Page 8: ... and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered No request for service will be accepted if received after the Warranty Period has expired This warranty is not transferable EXCEPTIONS Hydromatic Special Application Pumps Battery Back Up Sump Pumps Filtered Effluent Pumps Grinder Pumps and 2 1 2 Se...

Reviews: