Hydromatic HPGF Installation And Service Manual Download Page 2

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Thank you for purchasing your
HYDROMATIC Pump. To help
insure years of trouble free 
operation, please read the 
following manual carefully.

Before Operation: 

Read the following instructions
carefully. Reasonable care and
safe methods should be practiced.
Check local codes and
requirements before installation.

Attention: 

This manual contains important
information for the safe use of
this product.  Read this manual
completely before using this
product and refer to it often for
continued safe product use.
DO NOT THROW AWAY OR
LOSE THIS MANUAL.  Keep it
in a safe place so that you may
refer to it often.

Unpacking Pump:

Remove pump from carton. When
unpacking unit, check for
concealed damage. Claims for
damage must be made at the
receiving end through the delivery
carrier. Damage cannot be
processed from the factory.

WARNING: Before handling
these pumps and controls,
always disconnect the power
first. Do not smoke or use
sparkable electrical devices or
flames in a septic (gaseous) or
possible septic sump.

Pump  Description:

The HYDROMATIC

pumps 

covered by these instructions are
submersible grinder pumps.

The cutter blades are on the 
suction side of the centrifugal
pump impeller and discharge
directly  into the inlet of the
impeller. The integral stainless
steel pump-motor shaft is sealed
by two mechanical seals with an
oil chamber between the seals 
to provide lubrication for both
seal faces.

The motor winding, rotor, and ball
bearings are mounted in a housing
sealed and filled with oil to
lubricate the bearing and transmit
the heat from motor winding to
outer shell. 

The power cord is sealed into the
motor housing with a cord grip,
and the individual conductors are
sealed into the cord cap with
epoxy sealing compound.

Application:

These pumps are designed for
either home or industrial sewage
discharge applications with a PH
ranging from 6 to 9, specific 
gravities from 0.9 to 1.1, viscosities
ranging from 28 to 35 S.S.U., and
temperatures up to 140°F.

Receiving Pump:

Pump should be checked on
arrival for possible concealed
damage in shipping. Any damage
should be reported immediately to
delivering carrier. Claims for
damage must originate at the
receiving end. Claims for shipping
damage cannot be processed at
the factory.

General
Information

Codes:

All local wiring codes must
be observed. Consult the local
inspector before installation to
avoid costly delays that can 
occur due to rejection after job 
is finished.

Location:

If pumps are installed in an 
existing basin or concrete sump,
the piping can either be connected
permanently or rails and brackets
can be furnished for mounting to
walls of basin. In either case, be
sure that the HYDROMATIC
non-clog check valve is used and
that the pumps are submerged 
in a vertical position. The 
complete factory built packaged
system is recommended for the
most satisfactory installation and 
generally for the lowest cost
where expensive installation labor
is involved.

Electrical Connections:

Make all connections from motor
to control panel to comply with
local codes.

CAUTION: Be sure ground
wire is connected to a good
ground such as a water pipe.
This is important for safety.

Pump
Installation

Summary of Contents for HPGF

Page 1: ...nstaller Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Submersible Grinder Pump HPGF HPGFH HPGH HPGHH Pump Install...

Page 2: ...illed with oil to lubricate the bearing and transmit the heat from motor winding to outer shell The power cord is sealed into the motor housing with a cord grip and the individual conductors are seale...

Page 3: ...23 Make sure impeller key 21 is in place between shaft and impeller 25 9 Replace cutter ring 24 and cutter ring retainer 15 It may be necessary to loosen hex head cap screws 12 in pump case 13 and tap...

Page 4: ...er Replacing Motor Stator 1 If necessary to replace stator completely dismantle pump as described above 2 Remove shaft rotor assembly 35 If the ball bearing 4 feels rough when turned it should be repl...

Page 5: ...rizontally on bench With hardwood block tap end of impeller to loosen from shaft 5 Use bearing puller to remove bearings Replace with new bearings Press only on inner race of bearing when replacing Pr...

Page 6: ...ter 5 Speed too low Pump overloads motor 1 Wrong rotation 2 Specific gravity or viscosity of liquid too high 3 Speed too high 4 Head lower than rating pumping too much liquid 5 Pump clogged 6 Defectiv...

Page 7: ...1 60 1 10922 203 1 Stator HPGF300 200 1 60 1 07860 203 1 Stator HPGF300 200 3 60 1 07860 003 1 Stator HPGF300 230 460 3 60 1 07860 603 1 Stator HPGF300 575 3 60 1 12750 003 1 Stator HPGF500 230 1 60...

Page 8: ...1 2 3 5 4 6 7 8 9 10 11 12 13 44 15 16 17 18 19 21 20 22 43 41 42 40 39 38 10 37 36 35 34 14 33 32 31 30 29 28 27 26 25 24 23 8 HPGF HPGH...

Page 9: ...9 1 2 3 5 4 6 7 8 43 41 42 40 39 38 10 37 36 35 34 14 33 32 9 10 11 12 13 44 15 16 17 18 19 21 20 31 30 29 28 27 26 25 24 23 22 HPGFH HPGHH...

Page 10: ...____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________...

Page 11: ...____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________...

Page 12: ...involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that does not conform to this contract or to...

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