HydroHoist HydroPort EPIC Installation Manual Download

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HydroHoist, LLC

: HYDROPORT

EPIC

and EXTREME

Installation Manual

Table of Contents

Section 1 —

INSTALLATION

Floating Dock

Section 2 —

INSTALLATION

Fixed Dock

Section 3 —

INSTALLATION

HydroPort to HydroPort

Section 4 —

Operating Instructions

Section 5 —

Trouble Shooting

Section

—

Warranty & Registration

Section

—

Specifications and Requirements

Section 8 —

Part Numbers for Reference

Summary of Contents for HydroPort EPIC

Page 1: ......

Page 2: ...upport mounting a port to the face board Method of transporting the HydroPort from the launch site to the install location Verify the installation location will accommodate the overall size of the HydroPort See SECTION 7 List of the required tools for installation See SECTION 7 Hardware torque requirements See SECTION 7 The wheels on your new port are located in a default position This placement w...

Page 3: ...ction 1 INSTALLATION Floating Dock Section 2 INSTALLATION Fixed Dock Section 3 INSTALLATION HydroPort to HydroPort Section 4 Operating Instructions Section 5 Trouble Shooting Section 6 Warranty Registration Section 7 Specifications and Requirements Section 8 Part Numbers for Reference ...

Page 4: ...sher and Flat Washer into the Mooring Plug and tighten until the Bracket is snug against the HydroPort body Do Not Overtighten F Repeat these steps so that both Port and Starboard Mooring Brackets are installed E D C B A 1 2 3 4 5 SECTION 1 1 Parts Required Item AX Part HH Part Description QTY 1 1039442 MOR 01 0026 MOORING BRACKET 2 2 1033375 4154084 MOORING PLUG 2 INSTALLATION Floating Dock STEP ...

Page 5: ...Hinge or the next hole higher When bolted the center of the Bolt should be 7 to 7 5 above the water surface Parts Required Item AX Part HH Part Description QTY 1 1033984 4154047 MOORING HINGE PLATE 2 Hardware Required Item AX Part HH Part Description QTY 2 1034515 4154048 BOLT 5 8 11 6 1 2 PLATED 2 3 1033283 2090707 WASHER LOCK 5 8 GALV 2 4 1034125 2090114 NUT HEX 5 8 11 GALV 2 5 1033277 2090503 B...

Page 6: ...n QTY 1 1033984 4154047 MOORING HINGE PLATE 2 Hardware Required Item AX Part HH Part Description QTY 2 1033278 2090507 BOLT HEX HEAD 1 2 13 X1 1 2 GALV 4 3 1033281 2090705 WASHER LOCK 1 2 GALV 4 4 1033274 2090111 NUT HEX 1 2 13 GALV 4 5 1033277 2090503 BOLT HEX HEAD 3 8 16 X 1 1 2 GALV 4 6 1033280 2090704 WASHER LOCK 3 8 GALV 4 7 1033273 2090107 NUT HEX 3 8 16 GALV 16 0 M 4 Polyethene expands and ...

Page 7: ...he Mooring Plug and tighten until the Bracket is snug against the HydroPort body E Repeat these steps so that both Port and Starboard Mooring Brackets are installed SECTION 2 1 Parts Required Item AX Part HH Part Description QTY 1 1043059 4154044 MOORING BRACKET 2 2 1033375 4154084 MOORING PLUG 2 INSTALLATION Fixed Dock STEP 1 Prepare Your HydroPort Hardware Required Item AX Part HH Part Descripti...

Page 8: ...shown below B Repeat step A so that both port and starboard Dock Brackets are centered with the Mooring Brackets on your HydroPort C Float your HydroPort in and install the 2 4 Schedule 80 PVC Pipes through the Dock Brackets mounted to the dock and the Mooring Brackets on your Hydro Port D Use 1 2 Bolts Lock Washers and Nuts to tighten the Dock Brackets until the PVC Pipe is firmly held in place P...

Page 9: ...he Mooring Brackets on your HydroPort E Continue following the instructions on SECTION 2 2 For typical Fixed Dock In stallation Polyethene expands and contracts with the temperature Check the Mooring Bracket spacing on your HydroPort before determining the exact spacing of the Dock Brackets Hardware Required Item AX Part HH Part Description QTY 3 1033277 2090503 BOLT HEX HEAD 3 8 16 X 1 1 2 GALV 8...

Page 10: ...d into any empty mooring plug cavities B Loosely assembly the Top Plugs Spacer Tubes Bottom Plugs and Hardware so that they easily slip around your Hydro Port C Float your second HydroPort in and slip it between the Top and Bottom Plugs Drop the Top Plugs in place to connect the two HydroPorts D Insert the Connecting Kit Installation Tool HH Part 4154029 AX Part 1044076 Purchased Separately in be ...

Page 11: ...4 To secure the PWC dismount and connect the Strap Hook through the front mooring eyelet of PWC Launching 1 If the PWC is secured with a lock or strap release it before launching 2 Board PWC and shift weight towards rear of craft 3 Apply a rocking motion to initiate the launch 4 If PWC will not launch after rocking motion is applied dismount 5 Move to the side of the HydroPort grasp the handlebars...

Page 12: ...unting position can be moved down one hole in the bracket which will change the way the PWC sits on the platform CONDITION PWC won t slide off the HydroPort POSSIBLE CAUSES A The PWC s weight is too far forward B Wheel Locations C The level of the port is leaning forward when the PWC is on the port CORRECTION A Adjust the wheels so that the forward wheels are narrower than the wheels at the rear T...

Page 13: ...ghtning f Damaged by unauthorized attachments or modifications g Damaged by operation maintenance or repair of the product contrary to written instructions of HydroHoist h Damaged during shipment i Damaged by any other abuse or misuse by the user j Which has an altered or defaced service number Terms and conditions can change without notice For the latest warranty terms contact HydroHoist Customer...

Page 14: ... Hex Key 1 2 Drill Bit J Hook Connecting Kit Tool 4154029 Note only needed if connecting to a second HydroPort 3 8 Drill Bit Large Hammer 3 or 4 lb shop hammer is best 3 4 Deep Well Socket Knife or tool for cutting 9 16 Deep Well Socket Measuring Tape 3 4 Open end or Combination Wrenches 2 15 16 Open end or Combination Wrenches 9 16 Open end or Combination Wrenches 15 16 Deep Well Socket 2 Phillip...

Page 15: ...4154047 MOORING HINGE PLATE 2 1043973 4154143 HARDWARE KIT 1 HydroPort EPIC and EXTREME Part Numbers Floating Dock Moor ing Kit Fixed Dock Mooring Kit Mooring Plate Riser Kit Port to Port Connec tion Kit AX Part HH Part AX Part HH Part AX Part HH Part AX Part HH Part AX Part HH Part 1032635 4154025 1033249 4154032 1033248 4154031 1032637 4154028 1039570 6010100 Fixed Dock Mooring Kit 1033248 AX Pa...

Page 16: ...OCK 5 8 GALV 4 1036533 4151927 BOLT HEX HD 5 8 11 X 1 5 SS 18 8 2 1034125 2090114 NUT HEX 5 8 11 GALV 2 Part Numbers for Reference SECTION 8 2 Fixed Dock Mooring Kit 1033249 AX Part HH Part Description QTY 1043059 4154044 MOORING BRACKET 2 1033291 3151200 BACK PLATE 2 1033375 4154084 MOORING PLUG 2 1044327 4154126 HARDWARE KIT 1 Fixed Dock Hardware Kit 1044327 AX Part HH Part Description QTY 10332...

Page 17: ...UT HEX 3 8 16 GALV 16 0 M 8 Port to Port Hardware Kit 1033344 AX Part HH Part Description QTY 1033307 4150010 BOLT HEX HEAD 1 2 13 X 16 3 4 SS 2 1033319 2090208 WASHER FLAT 1 2 SS 2 1032741 HH 1916 WASHER LOCK 1 2 SS 2 Port to Port Connecting Kit 1032637 AX Part HH Part Description QTY 1033305 4154015 BOTTOM PLUG CONN THREADED 2 1033306 4154016 TOP PLUG CONNECTION 2 1033592 HDW 06 0002 SPACER TUBE...

Page 18: ...TREME Wheel Kit 1032638 AX Part HH Part Description QTY 1042871 4154050 AXLE HP EXTREME 1 1033300 4154006 AXLE RETAINER 2 1033301 4154007 SPACER WHEEL HP ETREME 3 1033298 4154004 5X2 WHEEL 1 1033302 2090241 WASHER FLAT 1 8 THK BLK 1 Part Numbers for Reference SECTION 8 4 ...

Page 19: ...HydroHoist LLC HYDROPORT EPIC and EXTREME Installation Manual 19 ...

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