HYDRO GUARD LongNeck Standard HG-31 User'S Operation Manual Download Page 24 | Manualshive

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HYDRO GUARD LongNeck Standard HG-31 User'S Operation Manual Download Page 24

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All Hydro-Guard® products are manufactured by Mueller Co., based in Chattanooga,
TN. Manufacturing facilities in Cleveland, TN. The Advance Maintenance Flushing
concept using Automatic Flushing Units as presented is patented in the United States
and Canada. Foreign patents pending. Hydro-Guard® is a registered trademark of
Mueller Co.

Copyright © 2014. All rights reserved. Form 12897

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Summary of Contents for LongNeck Standard HG-31

Page 1: ...Page 1 of 24 HG 31 LongNeck Standard User Operation Manual Automatic Flushing Devices ...

Page 2: ...ctly prohibited Congratulations on your purchase of the Hydro Guard Automatic Flushing System the industry s only patented programmable flushing apparatus This HG 31 Automatic Flushing Unit U S Patent numbers 6 035 704 and 6 880 566 is suitable for use year around in moderate to severe cold climates and has been designed engineered and manufactured to provide outstanding dependability and performa...

Page 3: ... Statement 4 Installation Procedures Site Evaluation Installation of the Unit 6 Installation Rendering 7 Programming 8 11 Options 12 Technical Section Battery Replacement 14 Disassembly 15 Reassembly 16 Reloading Dechlorination Chambers 17 Troubleshooting Guide 18 Parts Section Rendering 20 Parts List 21 Notes 22 23 ...

Page 4: ... Guard Automatic Flushing Device Each person involved in the assembly installation and or maintenance of the Hydro Guard Automatic Flushing Device must read this manual carefully and follow all instructions prior to performing any installation or maintenance procedures involving the Unit Verify the drainage path prior to installation to ensure that pedestrian and vehicular hazards will not be crea...

Page 5: ...Page 5 of 24 Installation Procedures Site Evaluation ...

Page 6: ...Compact the bottom of the hole in order to minimize settling after installation Place 57 stone then non compacted clean bedding material within the bottom of the hole Turn off service line feed Step 3 Slowly lower the Hydro Guard Unit into place pressing it firmly into the non compacted bedding material until it is fully seated Ensure that the Unit is level before beginning the backfilling operati...

Page 7: ...in standard bury depths ranging from 36 to 108 custom depths available The below grade base protects the device s components from freezing temperatures and adds stability for the HG 31 Stainless security screws and unique lock protect the HG 31 from unauthorized access Nylon reinforced composite control valve with an adjustable control single piece EPDM diaphragm and straight through pass for debr...

Page 8: ...ra red connector connected to the built in programming interface can significantly reduce the battery life of the 9 volt batteries in the programming interface and the rechargeable battery in the TBOS II handheld TBOS II Handheld Keys HOME press three seconds to turn handheld on ABC press to choose from three available programs to store a program when preprogramming or uploading a program to contr...

Page 9: ... OK 6 Use UP DOWN ARROWS to select one of the following a Custom Cycle Week use RIGHT LEFT ARROWS to move to days of the week use ON OFF keys to highlight days on which to flush then press OK to confirm days when selections are complete b Even Days to Flush on even dates press OK to set c Odd Days to Flush on odd dates including 31st press OK to set d Odd Days 31 to Flush on odd dated except 31st ...

Page 10: ... A B or C from TBOS II infra red welcome screen use DOWN ARROW to select Programs and press OK then select what is to be checked and follow prompts Manual Flushing Using TBOS II handheld on the T 2 built in programming interface dark gray in color NOTE Manual start cannot be initiated if there is no program in the programming interface 1 To start manual flushing from TBOS II infra red welcome scre...

Page 11: ... Notes The Pod s internal memory lasts only 3 minutes Any time the battery within the Programming Pod dies it is necessary to plug the Handheld Programmer directly into the Pod and re assign the Actuator ID and reprogram the Unit While repeating the programming steps is only a minor inconvenience a proactive approach to battery maintenance will serve to alleviate the frequency with which these ste...

Page 12: ... Hydro Guard Sampling Options and Upgrades Low Lead Brass Internal Components and Piping S M A R T Upgrade Call 877 864 8500 and ask about upgrading your unit to our S M A R T programming system that allows communication through SCADA or tie in with a chlorine residual monitor for complete automation ...

Page 13: ...Page 13 of 24 Technical Section ...

Page 14: ...ry Replacement Instructions 1 Shut off water supply to unit 2 Use HG A2023 Security Tool to unlock and remove protective Exterior Housing Cover 3 Unscrew protective cap from gray Programming Interface which is located at top of unit 4 Extract battery harness and remove old battery dispose of battery appropriately 5 Connect fresh industrial grade 9 volt lithium or alkaline battery and reinsert it w...

Page 15: ... do not remove two stainless steel nuts in Bracket holding Dechlorination Chamber Covers in place 4 Remove Black Knob from Push Rod that is part of Sampling Valve assembly and observe hole where rod passes though Erosion Controlling Ground Plate so that rod can be properly guided through hole when reassembling unit 5 Use HG A104 Security Wrench to remove four security bolts from Ground Plate 6 Lif...

Page 16: ...und Plate with brackets of in ground Protective Sleeve Caution do not rotate the plate more than 90 in either direction which could stretch wiring or poly tube 5 Reinstall four Security Screws and use HG A104 Security Wrench to tighten them securely 6 Lower Dechlorination Chamber Bracket to original position and retighten two nuts securely 7 Reinstall Knob onto Sampling Valve Push Rod 8 Check batt...

Page 17: ...tion Chamber Covers 3 Check for partially dissolved chlorine tablets or residues and clean the chamber as needed 4 Insert up to four 3 chlorine tables in each chamber 5 Reinstall chamber covers lower bracket to secure them and retighten two nuts securely 6 Follow instruction C9 above to reinstall Exterior Housing Cover and restore water supply to unit ...

Page 18: ...nection loss from battery box to solenoid 4 The solenoid is loose or there is debris in the adapter 5 There is a hole in or debris around the diaphragm Try this Correction 1 Run a manual flush for 1 minute 2 Change the batteries 3 Check the connections for corrosion breaks or lack of a connection 4 Check the adapters and solenoid for debris Run the electrical systems check 5 Refer to valve trouble...

Page 19: ...Page 19 of 24 HG 31 LongNeck Unit Parts Section ...

Page 20: ...Page 20 of 24 546329 Assembly Drawing 546284 546330 546519 HG S124 PHANTOM HG S128PHANTOM 546521 HG S126PHANTOM HG S295PHANTOM HG S316PHANTOM 545729 545729 545738 HG 13105 HG S325 PHANTOM ...

Page 21: ... 546285 HG1 3 Sampling Spout 545729 Centering Star HG 02125 1 4 X 1 1 4 Hex Bolt 546260 Bermad Solenoid T 2 HG 11038 Male Bullet Connector HG 11039 Female Bullet Connector HG 123108 1 8 x 1 4 NPT Adaptor HG V105 1 4 Polyurethane Tubing 545738 15 PVC Housing Pipe 3 HG 13105 Latching Rods 1 4 x 26 546322 24 Stainless Steel Rod Sampling System HG V105 1 4 Polyurethane Tubing HG S325PHANTOM HG3 Valve ...

Page 22: ...Page 22 of 24 Notes ...

Page 23: ...Page 23 of 24 Notes ...

Page 24: ...N Manufacturing facilities in Cleveland TN The Advance Maintenance Flushing concept using Automatic Flushing Units as presented is patented in the United States and Canada Foreign patents pending Hydro Guard is a registered trademark of Mueller Co Copyright 2014 All rights reserved Form 12897 ...

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