Hydro-Force Olympus M200H Operating Manual Download Page 19

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Problem 

Cause 

Solution 

Pump-out 

Building circuit breaker tripped. 

Reset breaker or move cord to other outlet. 

not working 

Faulty power cord 

Replace cord (AX32) 

  

Faulty switches or internal wiring 

Check wiring & test switches - Repair as needed * 

(NM5008) 

 Optional 

Pump-out pump faulty 

Replace pump-out pump (NM5053) 

 Auto  

Pump-Out 

Pump-out pump clogged 

Clean pump-out - Keep recovery tank clean - Use Hydro-

Filter 

  

Outlet check valve stuck 

Clean or replace check valve 

  

Discharge hose restricted 

Un-kink, clean out or replace hose 

  

Float switch stuck 

Clean switch make sure float slides up & down easily 

  

Float switch faulty 

Replace float switch (NM5054) 

  

  

  

Vacuum 

Building circuit breaker tripped. 

Reset breaker or move cord to other outlet 

Motor  

Faulty power cord 

Replace cord (AX32) 

not running 

Faulty switches or internal wiring 

Check wiring & test switches - Repair as needed * 

  

Vacuum motor faulty 

Replace vacuum motor (AV010) 

  

  

  

Loss of  

Vacuum motor faulty 

Replace vacuum motor (AV010) 

Vacuum 

Vacuum motor gasket damaged 

Replace gasket (PA010) 

  

Recovery tank lid gasket damaged  Replace gasket (NM5059) 

  

Drain valve open 

Close valve 

  

Drain valve leaking 

Repair or replace drain valve (PEA11) 

  

Vacuum motor hoses loose / 

leaking 

Reconnect or replace vacuum motor hoses 

  

Vacuum hose or tool clogged 

Clean out vacuum hoses and tool 

  

Vacuum hoses or cuffs leaking 

Replace vacuum hoses, cuffs & connectors as needed 

  

Recovery tank full 

Drain tank 

  

Float shutoff filter clogged 

Clean float shutoff filter 

  

Ball stuck in float shutoff 

Repair or replace float shutoff (NM5037) 

 

Pump-out Check Valve stuck open  Clean out or replace check valve(NM5052) 

  

Recovery tank damaged 

Replace recovery tank 

  

  

  

Chemical not   Solution tank not filling 

Check & repair auto fill assembly 

feeding  

Chemical hose restricted 

Un-kink, shorten, clean out or replace hose  

  

Filter screen plugged 

Clean or replace filter (PDE100-11P) 

Optional 

Auto-Fill 

Low Incoming Water Pressure 

Set chemical bottle on top of machine – Shorten Chemical 

hose – Find other water source. 

  

Wrong size metering tip 

Change metering tip 

  

Chemical proportioner faulty 

Replace chemical proportioner (PDE61-22-3) 

  

Check valve in filter faulty 

Replace filter (PDE100-11P) 

  

  

  

Tool won't 

Jets clogged 

Clean out or replace jets 

spray - low or  Inline filter clogged 

Clean out or replace filter  

uneven spray  Jets worn 

Replace jets 

  

Jets not aligned properly 

Re-align jets 

  

Tool valve faulty 

Repair or replace valve 

  

Quick connects or hoses restricted  Clean out or replace quick connects and/or hoses 

  

  

  

*  To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by 

 

experienced service technicians. 

 

 

If you are not experienced in checking electrical wiring contact your nearest authorized service 

 

center to perform tests and repairs to wiring and switches. 

Summary of Contents for Olympus M200H

Page 1: ......

Page 2: ... 0 1 0 2 3 4 5 6 3 1 5 7 8 7 5 0 o o 3 3 o 9 o 9 o 0 2 o ...

Page 3: ... 6 0 1 2 3 4 453 4 3 4 6 7 ...

Page 4: ... 13 8 1 6 9 9 3 5 3 2 5 A 6 5 5 7 5 5 8 B 5 3 C 5 1 3 3 7 D 2 E F 3 8 5 3 8 0 E 8 5 8 8 9 8 5 8 9 5 3 E 5 0 ...

Page 5: ... 8 5 5 A 7 3 3 3 3 3 4 5 3 5 G G 7 G 7 7 G 7 3 8 2 B C 3 8 2 3 8 3 8 2 2 3 8 2 B7 H 9 C 17 8 H 9 1 8 H 9 5 E 58 0 5 E 58 0 ...

Page 6: ...G I 6 9 9 9 7 7 G 7 7 G 2 8 9 G B C 5 9 9 9 9 7 9 9 7 7 8 6 0 ...

Page 7: ... I 6 5 9 J 5 5 3 A A 7 7 o 9 9 3 A B B C 8 9 8 D 8 8 2 E F 7 9 F 7 G 6 3 8 K K K G 5 K K K E E 2 9 9 1 8 ...

Page 8: ... A 5 G 7 C 8 8 7 6 0 8 7 7 7 Power Cord AX32 25 12 gauge M F Plugs Breaker Buddy AX49 ...

Page 9: ... 0 8 5 8 0 7 3 G H 8 8 7 4 I 4 I 5 5 9 Proportioning Valve Chemical Feed Hose Add appropriate amount of chemical to water in solution tank Pour appropriate amount of hot water into solution tank ...

Page 10: ...I C Metering Tip Kit PDE001 Turquoise Tip Dilution 256 1 Red Tip Dilution 85 1 78 1 D 7 19712 7 B D J I 1 7 B 3 5 B D 3 G HG B C 87BE 5 5 17 12D B D9 7 D 5 53 DDB 4 12D D11 3 5 3 1 E 4 82 81D B 78 4 Proportioning Valve ...

Page 11: ...Supply Hose to Solution Inlet Male quick connect on the front of the machine 3 8 id X 25 with F Quick Connect F Garden Hose Fitting Chain Float Valve Float Bottle Connect the Auto Fill Water Supply Hose to a faucet and turn on the water Chemical Feed Hose ...

Page 12: ... 3 9 B 7 9 K 7 I 7 Pump Prime Hose NM5080 Place end of prime hose and use vacuum to prime the solution pump Keep prime hose connected and run pump until flow is strong and steady ...

Page 13: ...2 x 25 with 2 1 1 2 cuffs Connect the male end of the HP Solution Hose Assembly to the female solution outlet fitting on the machine Connect the female end to the cleaning tool HP Solution Hose Assembly AH79D 1 4 id X 25 with M F Quick Connects ...

Page 14: ...t Hose AH65 3 4 id X 50 with M F Garden Hose Fittings Connect the Female Garden Hose Fitting end of the Pump out Hose to the outlet fitting on the back of the recovery tank Place the other end of the pump out hose in a sanitary drain Float Shutoff Assembly NM5037 9 ...

Page 15: ...0 27 0 35 0 50 015 0 031 0 15 0 18 0 24 0 34 0 41 0 53 0 75 02 0 036 0 20 0 25 0 32 0 45 0 55 0 71 1 00 03 0 043 0 30 0 37 0 47 0 67 0 82 1 10 1 50 04 0 052 0 40 0 49 0 63 0 89 1 10 1 40 2 00 05 0 057 0 50 0 61 0 79 1 10 1 40 1 80 2 50 06 0 062 0 60 0 73 0 95 1 30 1 60 2 10 3 00 08 0 72 0 80 0 98 1 30 1 80 2 20 2 80 4 00 10 5 64 1 00 1 20 1 60 2 20 2 70 3 50 5 00 15 3 32 1 50 1 80 2 40 3 40 4 10 5...

Page 16: ... B 9 6 0 A 5 9 D ...

Page 17: ... 5 7 7 9 9 8 7 9 7 7 7 o G BH o o o 9 9 9 ...

Page 18: ...hose or fittings leaking Repair or replace hose Tighten clamps or replace fittings Pressure Regulator Sticking Repair or Replace pressure regulator PT048A or PT048 Pressure Regulator Faulty Repair or Replace pressure regulator PT048A or PT048 Filter screen or jets plugged on tool Clean out filter or jets Solution tank empty Add water to tank Check repair auto fill assembly Pump not primed Perform ...

Page 19: ...es and tool Vacuum hoses or cuffs leaking Replace vacuum hoses cuffs connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shutoff Repair or replace float shutoff NM5037 Pump out Check Valve stuck open Clean out or replace check valve NM5052 Recovery tank damaged Replace recovery tank Chemical not Solution tank not filling Ch...

Page 20: ...breaker tripped Reset breakers or move cords to other outlets not getting Faulty power cord Replace cord AX32 Water hot Heater Switch not ON Turn switch ON Water start temperature too low Use hot water in solution tank 130ºF maximum Heater not given time to preheat Turn heater ON and wait 5 minutes before spraying tool Tool jets too large High Flow Replace tool jets with smaller jets to reduce flo...

Page 21: ... L M 9 9 9 F 7 L 8 G 9 8 8 ...

Page 22: ... 12 7 B 82 8 B 2B9 11 8 BDB 7 D9 D11 12D 1 E 1 E 7 D DDB 7 D 1 E 1 E 1 E F 22 F 22 1 E 8 F F 1 E B 2B9 11 8 BDB DDB 7 7 D 7 27 D ED ...

Page 23: ...D D 7 D D D 3 D 8 7 A A3 0 D 8 7 A A3 8 ...

Page 24: ... F K 8 D 82 8 1 7 12 7 B 82 8 B 2B9 11 8 BDB D9 D11 12D 1 E 1 E 1 E 7 D 12D B DDB 7 D 1 E 1 E 1 E F 22 F 22 1 E 1 E 8 B 2B9 11 8 BDB DDB 7 D 1 E 7 7 1 E 1 E 7 27 D ED ...

Page 25: ...L G 7 7 2 5 B F 5 5 B D B 2 5 B F 5 5 B ...

Page 26: ...L G G G 3 G 5 3 5 B 8 8 8 B 9 8 B 8 2 0 5 B F 5 3 5 B D B 5 B ...

Page 27: ...9 71 D K F 1FD 2 711 D 9 N D M 1D B F 22 2 D 1 DDB 9 N D M 1D B 9 71 D 7 9 N D M 0 7B D 2 D FD BE 9 0 1D B D82 8 2 82 8 2 D 9 3 12 12 7 B BE B9 82 8 9 3 1D B 82 8 7B1D 71 D 9 3 12 D 7 1 D 2 711 D 3 1D B 9 7B F 1FD 33 D8 D8 N DDJD8 D 7 B 3 ...

Page 28: ... 7 0 2 2 3 K F F K F o 7 F o 7 I 2 GG G L 7 F 7 F 7 7 G 8 8 9 9 F B 35 K F 89D 8 ...

Page 29: ... L7 3 B C 8 F 3 6 9 8 D D G 2 L A 8 9 F 8 2 8 8 9 179 N 9 1 7B 71 D 9 71 D N 8 E N 7 1 K 1 9 ...

Page 30: ... G 3 G G B 3 C 8 8 8 8 B 2 8 B 1 8 2 8 G G A 7 G 8 9 B B 1 7 6 5 6 9 8 7 D D 8 B 11 7B 8 D 8 B 1 7 6 5 6 9 9 2 8 9 B B 1 8 Pour 2 or 3 gallons of clean water into Solution Tank ...

Page 31: ...G G A 7 G B C G 8 7 Solution Tank Direct the end of the prime hose into the recovery tank vacuum barb Vacuum acid solution out of Solution Tank 8 7 8 D 0 ...

Page 32: ...G L B 3 C 1 8 8 Place Chemical Feed Hose into Rinse Solution Connect Auto Fill Water Supply Hose to machine and faucet Vacuum water out of Solution Tank Drain water from Recovery Tank ...

Page 33: ... flange fitting Unless damaged or leaking between tank and flange the flange fitting does not have to be removed FLANGE FITTING GASKET NM3019 VALVE BODY OUTLET ADAPTER DRAIN VALVE PEA11 Clean debris from slot in bottom of valve body Valve slide must be able to slide to bottom ...

Page 34: ... J 7 7 I I D 7 7 8 8 1 B B 9 4 5 2 7 8 7 0 8 B 1 8 9 G 2 M ...

Page 35: ... KIT A PT022 KIT B PT051 KIT C PT030 0 123 0 0 4 4 5 3 ...

Page 36: ... 81 D 4 D 9 1 4 1 I 6 I 5 2B 1 1 I 6 I D 1 4 7B1D DD1 1 4 0 B2 I B 1 E N D 9 1 4 B2 I B 1 J8 B 82 8 81D D 7 8 B 82 8 81D D 7 2 8 B 8 4 DESCRIPTION 1 REGULATOR COMPLETE PT048 2 REGULATOR BODY 3 PISTON 4 PISTON SEAL 5 SPRING PLATE 6 SPRING 7 KNOB NS REPAIR KIT INCLUDES 3 4 PT048A 04 5 0 0 06 2 3 4 5 ...

Page 37: ...2 2 L B C 8 B 9 4 3 3C 9 5 8 B 3 5 4H 3 8 3 N N 3 N L 3 3 3 3 3 3 33 3 3 N 7 3 3 34 F 3 35 5 D 9 4 D 0 A I H 4 4 5 4 3 8 N 7 3 3 43 3 43 35 43 3 8 43 4 I H 43 5 F E 7 3 7 43 35 K 43 3 3 8 F N N 7 3 C I H 8 N F ...

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