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HydraMaster Titan 625 Owner'S Manual Download Page 94

   9-6:  Assemblies and Parts Lists

TITAN 625 WITH 70 GALLON URT Assembly Parts List 

Item  Part Number 

Description 

Qty

  1 

610-050-759 

ASSEMBLY, CONSOLE - TITAN 625 

1

  2 

610-003-083 

ASSEMBLY, 100URT 625 - E01 

1

  3 

000-068-598 

HOSE, 1-1/2” DUMP - BLUE 

1

  4 

000-068-317 

HOSE, 1-1/2” X 10’ WHIP BLUE 

1

  5 

000-068-199 

HOSE, 1/4” X 50’ M-F SOLUTION HI-PSI BLUE 

1

  6 

000-068-198 

HOSE, 1/4” X 50’ M-F SOLUTION HI-PSI BLUE w/  

 

   

 

SHUTOFF VALVE 

1

  7 

000-068-065 

HOSE, 2” X 50’ VACUUM BLUE 

2

  8 

000-078-579 

KIT, FUEL PUMP KUBOTA 

1

  9 

000-078-560 

KIT, PARTS PACKAGE XL 625 

1

  10 

000-081-057 

LABEL SET, HM EQUIPPED 

1

  11  000-182-306D 

MANUAL, TITAN 625 DIGITAL 

1

  12 

000-163-034 

WAND, 1-1/2” X 13” EVO ALUMINUM 

1

1.0

BETWEEN BLOWER

& RECOVERY TANK

62.505

65.422

39.612

41.905

43.055

9

2

1

9

PART OF  9   

NOTES:

1.  ITEM NOT SHOWN.

1

1

1

1

1

1

1

1

1

B

LTR

REVISION DESCRIPTION

CODE

DATE

BY

CHKD APPVD

A RELEASE DRAWING.

NEW

6/1/2021

L.O.L.

C.I.R.

C.I.R.

B ADDED 182-306D; UPDATE VIEWS.

-

10/19/2021 L.O.L.

C.I.R.

C.I.R.

ITEM NO. QTY.

DESCRIPTION

MATERIAL

PART NO.

12

1

WAND, 1-1/2" X 13" EVO ALUMINUM

VARIOUS

000-163-034

11

1

MANUAL, TITAN 625 DIGITAL

VARIOUS

000-182-306D

10

1

LABEL SET, HM EQUIPPED

VINYL

000-081-057

9

1

KIT, PARTS PACKAGE XL 575

VARIOUS

000-078-560

8

1

KIT, FUEL PUMP KUBOTA

VARIOUS

000-078-579

7

2

HOSE, 2" X 50' VACUUM BLUE

VARIOUS

000-068-065

6

1

HOSE, 1/4" X 50' M-F SOLUTION HI-PSI BLUE w/ SHUTOFF VALVE

VARIOUS

000-068-198

5

1

HOSE, 1/4" X 50' M-F SOLUTION HI-PSI BLUE

VARIOUS

000-068-199

4

1

HOSE, 1-1/2" X 10' WHIP BLUE

VARIOUS

000-068-317

3

1

HOSE, 1-1/2" DUMP - BLUE

VARIOUS

000-068-598

2

1

ASSY, 70 URT E01 TITAN 525

VARIOUS

610-003-083

1

1

ASSEMBLY, CONSOLE - TITAN 625

VARIOUS

610-050-759

D

C

B

A

A

B

C

D

1

2

3

4

5

6

7

8

8

7

6

5

4

3

2

1

E

F

E

F

MACHINE

FINISH

125

SCALE:  1:8 

SHEET 1 OF 1

PROPRIETARY INFORMATION

11015 47th Avenue West,

 Mukilteo, Washington 98275

D

SIZE

BREAK ALL SHARP EDGES 0.005-.015

UNLESS OTHERWISE NOTED

DIMENSIONS ARE IN INCHES

PART NUMBER

WEIGHT:

APPLICATION

NEXT ASSY

USED ON

750-012-759-10

REV

TITAN 625 w/ 70 URT

B

 - - -

TITAN 625 w/ 70URT

- - -

- - -

- - -

- - -

- - -
- - -

- - -

- - -

- - -

C.I.R.

C.I.R.

L.O.L.

DRAWN

CHECKED

APPVD

06/01/2021
10/19/2021

10/19/2021

TOLERANCES

.X=  .1

.XX=  .03

.XXX=  .010

ANGULAR =  2°

CODE:

 992.265

Summary of Contents for Titan 625

Page 1: ...06D No part of this manual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of HydraMaster Specifications and information in this document are subject to change without prior notice All rights reserved 2021 HydraMaster ...

Page 2: ......

Page 3: ...2 6 CLEANING AND CHEMICALS SECTION 3 Precautions 3 1 Preparing the Carpet for Extraction 3 2 Rinse and Recover 3 2 Overwetting 3 3 Streaking 3 3 Cleaning Tool Tips 3 4 OPERATING INSTRUCTIONS SECTION 4 Setting the Temperature 4 3 Start Up Procedure 4 4 Setting the Pressure for Optional High Pressure Washing Kit 4 5 Shut Down Procedure 4 6 MACHINE MAINTENANCE SECTION 5 Operational Maintenance 5 2 Ov...

Page 4: ... 27 By Pass ValveAssembly Parts List 9 29 High Pressure Manifold Assembly Parts List 9 30 Differential Check Valve Assembly Parts List 9 31 Orifice Assembly Parts List 9 32 Pump and SilencerAssembly Parts List 9 33 PumpAssembly Parts List 9 36 Side CoverAssembly Part List 9 38 Temperature ControlAssembly Parts List 9 39 Top CoverAssembly Parts List 9 40 Upper DashAssembly Parts List 9 42 Water Box...

Page 5: ... Kit Lower Left DashAssembly Parts List 9 63 Titan 625 Hose Routings 9 64 HOW TO ORDER PARTS SECTION 10 Warranty Parts Orders 10 1 Parts Orders 10 1 Emergencies 10 1 WARRANTY INFORMATION SECTION 11 Blower 11 1 High Pressure Water Pump 11 1 Recovery Tank 11 1 Chemical System 11 1 Control Panel 11 1 Vacuum and Solution Hoses 11 2 Cleaning Wand and Tool 11 2 Water Heating System 11 2 Hard Water Depos...

Page 6: ... Install Valves 5 9 Figure 5 5 Replace Valve Cap and Torque to 95 ft lbs 5 9 Figure 5 6 Separate Manifold from Crankcase 5 10 Figure 5 7 Seal Assemblies May Come Off with Manifold 5 10 Figure 5 8 Examine Ceramic Plungers 5 10 Figure 5 9 Remove Stainless Steel Plunger Bolt and Ceramic Plunger 5 11 Figure 5 10 Install O ring Apply Sealant and Slide Plunger over Plunger Guide 5 11 Figure 5 11 Extract...

Page 7: ...ure 9 18 By Pass Valve Assembly View 1 of 2 9 28 Figure 9 19 By Pass Valve Assembly View 2 of 2 9 29 Figure 9 20 High Pressure Manifold Assembly 9 30 Figure 9 21 Differential Check Valve Assembly 9 31 Figure 9 22 Orifice Assembly 9 32 Figure 9 23 Pump and Silencer Assembly 9 33 Figure 9 24 Pump Assembly View 1 of 2 9 34 Figure 9 25 Pump Assembly View 2 of 2 9 35 Figure 9 26 Side Cover Console Asse...

Page 8: ...nual vi Figure 9 40 Sacrificial Anode Assembly 9 58 Figure 9 41 AWDS Universal Kit Assembly 9 59 Figure 9 42 High Pressure Washing Kit Pump Assembly 9 61 Figure 9 43 High Pressure Washing Kit Lower Left Dash Assembly 9 63 ...

Page 9: ... is a carefully engineered truckmount carpet cleaning machine designed and manufactured by HydraMaster A Kohler 38 HP EFI Engine powers the 625 s Gardner Denver TF408 vacuum blower and the high pressure water pump which is rated at 4 gpm 1 General Information ...

Page 10: ...quired for proper maintenance adjustment and repair of the Titan 625 Component troubleshooting guides have also been included for your convenience It is the purpose of this manual to help you properly understand maintain and service your Titan 625 Follow the directions carefully and you will be rewarded with years of profitable trouble free operation It is imperative that no section of this manual...

Page 11: ...e water box and is pressurized by the high pressure water pump The water is heated by the engine exhaust in the blower exhaust heat exchanger 2 Cleaning solution is then injected into the pressurized water stream and the heated solution is delivered to the cleaning tool 3 The solution is recovered by the vacuum generated by the vacuum pump and is ...

Page 12: ...following phone numbers HOURS TELEPHONE NUMBERS E MAIL ADDRESSES Monday Friday 7 00 a m to 5 00 p m Pacific Time Technical Support 800 426 1301 FAX 800 426 4225 Technical Support techsupport hydramaster com Customer Service Parts 800 426 1301 FAX 800 426 4225 Customer Service Parts parts hydramaster com When calling your distributor be sure to reference the serial number and date of purchase FOR Y...

Page 13: ...ses this WARNING symbol throughout the manual to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or state regulatory laws may apply and also emphasizes supplemental information ...

Page 14: ...tion of the truckmount carbon monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry doors windows air conditioning units fans etc Do not occupy the vehicle while the truckmount is in operation Serious injury may result During the operation of the truckmount chemicals known to the State...

Page 15: ...orm cleaning operations when the truckmount engine is running at the IDLE throttle position Failure to do so will increase the risk of serious component or engine damage Never operate the truckmount with the vehicle doors closed Doing so results in extremely high temperatures inside the vehicle and will lead to serious component or engine damage Never use concentrated acids or solvents including d...

Page 16: ...ng or otherwise removing wax from floors is specifically excluded as an approved use of the truckmount Failure to follow this exclusion may lead to component failure and will invalidate your warranty Use of the vacuum recovery system for dry cleaning without corresponding solution application i e duct cleaning is specifically excluded as an approved use of the truckmount Failure to follow this exc...

Page 17: ...roup 24 550 CCA or better battery for this truckmount This is normally available from the installation dealer Prior to dropping your van off at the distributor for the truckmount to be installed have a spray on bed liner applied to the floor such as Rhino Lining or Line X Plywood and carpet are not recommended Prior to operating the truckmount read this manual in its entirety and familiarize yours...

Page 18: ...quipment package does not exceed the vehicle capacity Ensure installation of a safe fuel tap system and through floor fittings as provided by HydraMaster Ensure proper placement of the truckmount recovery tank fresh water tank and accessories in the vehicle and check that they are secured with bolts and back up plates The distributor should verify that the owner is in agreement with the layout Ens...

Page 19: ...hut down the truckmount 4 How to correctly clean with the truckmount 5 Where and how often to check and change component oil levels 6 Freezing damage and how to avoid it This includes explaining proper freeze guarding procedures 7 How to do basic troubleshooting of the truckmount 8 Hard water damage and how to avoid it This includes how to determine if hard water exists in your area and the instal...

Page 20: ... 1 6 gph Ignition Switch Vacuum Blower GD Triflow 408 Max Vac 14 Hg Oil Type Aeon PD Gear End Capacity Approx 2 0 oz Drive End Capacity Approx 2 5 oz Blower rpm 3 300 rpm Water Pump General Pump Oil Type 15W 40 Capacity 14 oz Pump Rate 4 0 gpm Pump rpm 1 700 rpm Operating Pressure 0 1 200 psi heated 0 2 000 no heat Chemical System Last Step Chemical Injection Oil weight varies between ambient temp...

Page 21: ...quipment Recovery Tank 70 or 100 gallon Universal Tank Cleaning Wand Tool Evolution Wand Garden Hose Chemical Jug 5 gallon Battery Box Van Decal Van Installation Kit Owner s Manual on USB Owner s Guide printed The Titan 625 comes standard with an exhaust deflector to which a hose cannot connect HydraMaster strongly recommends you purchase the Exhaust Thru Floor Kit which directs the hot air outsid...

Page 22: ... 000 052 051 Quick Connect 440 Female 2 000 052 052 Quick Connect 660 Male 1 000 056 011 Fuse 30 Amp Circuit 2 000 074 007 Gauge Pressure 1 000 074 125 Controller Temperature 1 000 078 521 Kit Valve 4 0 gpm General 1 000 078 522 Kit Seal 4 0 gpm General 1 000 087 006 HydraMaster recommended Lubricant Blower Spray part number is for 1 can 1 ea 000 149 039 Sender Temperature 1 000 149 540 Sensor RTD...

Page 23: ...ur within the water system of our truckmounts is a serious problem The precision technology of truckmount heat exchanger systems is intolerant of any foreign material Hard water deposits will ultimately decrease the performance of the system and are expected to seriously lower the reliability of the machine To validate a machine s warranty HydraMaster requires that all machines operating in design...

Page 24: ...hemical use decreased and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas HydraMaster strongly urges the use of water softener units with the Titan 625 in areas exceeding 3 0 grains per gallon Failure to use a water softener in these areas will invalidate the machine s warranty Referring to the hard water area map shown Figure 1 1 determine the ...

Page 25: ...ystem after first filtering out solid material such as carpet fiber Access to the sanitary system can be obtained through a toilet laundry drain RV dump etc Permission should first be obtained from any concerned party or agency One disposal method which usually complies with the law is to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is...

Page 26: ...ounting rather than metal to metal and makes for an attractive van interior HydraMaster also recommends installing roof vents in vehicles operated in hot weather locations Roof vent positions are shown in Figure 2 1 Consult your local RV distributor about selection and or installation of powered roof vents For best results the fan should draw air into the vehicle which will supply cooler air to th...

Page 27: ...door vans with barn doors open the doors as wide as their construction will allow Be sure to open the doors beyond their standard straight out position if possible by releasing the stops and putting the doors in their fully extended position 3 Provide cross ventilation When possible keeping the rear doors open while the Titan is running will substantially reduce the temperature inside the van and ...

Page 28: ...ough the rear door partly limits working access it does direct the noise away from the cleaning site In addition rear mounting not only provides adequate working space on the component side of the unit but also improves weight distribution inside the van engine and component weight line up over drive shaft Some cleaners in colder geographical areas prefer this placement for better traction in ice ...

Page 29: ...ing away from the job site Never operate this machine with a portable gas can inside the truck Doing so increases the risk of a fire or explosion Mount a fire extinguisher just inside the rear or side door for emergencies Do not use a portable propane tank inside of the truck or van It is dangerous and illegal in most states Transporting any vented fuel container that presently holds or has ever h...

Page 30: ...stem Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations KEEP ANTIFREEZE OUT OF REACH OF CHILDREN AND ANIMALS Drinking antifreeze can cause death If required dispose of antifreeze at facilities licensed to accept household hazardous waste If permitted dispose of antifreeze in sanitary sewer systems Do not pour antifreeze into storm sewers sep...

Page 31: ...lower position with respect to the fuel tank and in as vertical a position as possible outlet side up see Figure 2 3 and Figure 2 4 Mount the fuel pump away from sources of heat Figure 2 3 Install Fuel Pump Outlet Side Up Figure 2 4 Fuel Pump Must Be in Vertical Position Pump Can Push Fuel 6 5 ft 2 m Vertically Red Positive Black Negative In Out ...

Page 32: ... in your truckmount can seriously damage the internal plumbing and high pressure pump If concentrated acids or solvents are used to pre treat surfaces before power washing do not recover them through the vacuum system HydraMaster strongly recommends purchasing a water softener system to prevent the buildup of scale and hard water deposits in your truckmount HydraMaster recommends only the use of c...

Page 33: ...o do the majority of the cleaning will result in overly long dry times and excess detergent residue left in the carpet HydraMaster recommends the use of our pre sprays Fastbreak for residential carpet and Blitz for commercial carpet needs RINSE AND RECOVER Whether you are using a wand or an RX20 you should clean an area approximately 3 ft x 3 ft with the solution valve open then immediately go ove...

Page 34: ...ain valve left partially open 4 Obstructed cut or kinked vacuum hoses 5 Obstructed vacuum hoses while cleaning a heavily foam saturated carpet it is recommended to use a crystal type de foamer distributed evenly over the carpet STREAKING Streaks in the carpet can appear in both clean or dirty areas and normally appear in heavily soiled light colored carpets Possible reasons of streaking may includ...

Page 35: ...ond chance to pick up the solution on the carpet If you do not run a dry pass the carpet can take longer to dry and possibly the pad under the carpet can become saturated Be aware of the carpet seams try to use strokes that are parallel with the seam Avoid pulling the wand across the seam Every stroke can peel the seam connection and pull the carpet off the floor Also tilt the wand handle down hea...

Page 36: ...3 5 Cleaning Information ...

Page 37: ...ng Information 3 6 16 2 Titanium Truckmount Wand Item 000 163 054 Only 8 8 lbs 2 Titanium Tube 16 Head 6 Stainless Steel Jets 10 Evolution Stair Wand Item 000 163 759 Only 6 8 lbs 1 5 Tube 10 Head Single Jet ...

Page 38: ...3 7 Cleaning Information 16 2 Evolution Flood Wand Item 000 163 058 Only 6 8 lbs ...

Page 39: ...me pass without the solution flowing to make the dry pass Make the next pass half overlapping the previous pass Use the RX20 NEXT GEN in very heavily trafficked areas or if it has been a long time since the carpet has been cleaned Beware of the seam edges of carpets and transition edges between floor surfaces Use extreme caution when cleaning these areas Sometimes it is necessary to use an edge to...

Page 40: ...The water will only wet the top layer of the furniture and the vacuum will pull the dirty water back into the tool If you find it necessary to do a dry pass keep strokes short to limit the amount of water that comes into contact with the fabric surface Evolution Glided Upholstery Tool The Evolution Upholstery Tool was Designed to operate at 40 80 psi smooth airflow and boost water recovery perform...

Page 41: ...gure 4 1 Automatic Automatic Wastewater Wastewater Disposal Switch Disposal Switch Temperature Temperature Control Dial Control Dial Throttle Cable Pressure Gauge Temperature Gauge Pump Clutch Switch Power Switch with Guard START RUN and OFF Pump In System Pump In System Switch Switch Vacuum Vacuum Gauge Gauge MIL LED Figure 4 1 Titan 625 Upper Dash Assembly ...

Page 42: ...ure control dial the temperature vacuum and pressure gauges the hour meter A switch guard surrounding the power switch helps prevent unintended power starts and stops The lower dash assembly controls the Water pressure Chemical metering Water box drain The lower dash assembly also houses the blower lube port and the two high pressure cleaning solution port where the wand tools connect to the Titan...

Page 43: ...nding upon the type of cleaning jobs you need to do the temperature knob can be adjusted clockwise to increase or counter clockwise to decrease the solution temperature Never perform cleaning operations when the truckmount engine is running at the IDLE throttle position To do so will increase the risk of serious component or engine damage Figure 4 3 Temperature Control Dial ...

Page 44: ... a garden hose to supply water to the truckmount If the pump in feature is used on your system push the PUMP IN switch to the ON position 3 Connect the cleaning wand or tool to the length of hose required to perform the cleaning job 4 Start the truckmount with a The throttle cable in the IDLE position b The PUMP CLUTCH switch can be in the ON or OFF position 5 After the engine starts allow the tru...

Page 45: ...n the WATER PRESSURE SELECTOR valve to CARPET CLEANING mode if equipped The system is designed to shut off above 1 200 psi to protect the heat exchanger system 2 Hard Surface Cleaning 1 200 psi or as indicated on tool Positionthe WATERPRESSURESELECTOR to CARPET CLEANING mode if equipped The system is designed to shut off above 1 200 psi to protect the heat exchanger system 3 Pressure Washer Cleani...

Page 46: ...mical meter at full flow for 30 seconds c Turn the CHEMICAL SYSTEM switch to ON The restriction can now be removed from the vacuum inlet d While spraying solution from the cleaning tool adjust the chemical flow by turning the CHEMICAL METERING CONTROL knob 5 Begin cleaning SHUT DOWN PROCEDURE 1 Flush clean water through the chemical system for 10 seconds Turn the CHEMICAL SELECTION VALVE to OFF 2 ...

Page 47: ... off lubricant e Uncap the inlet s and run the unit for another minute to allow the blower to cool down 5 If freeze guarding is necessary perform the procedure at this time See the Freeze Guarding section of this Owner s Manual see page 5 19 6 Turn the throttle cable to the IDLE position 7 Turn the ignition switch to OFF 8 Drain the water box using the valve 9 Drain the vacuum tank in an appropria...

Page 48: ... in the Owner s Guide must be correctly and completely filled out HydraMaster may request to inspect the logs before a warranty claim is honored It is recommended that the log be affixed to the vehicle door near the truckmount for convenience and to serve as a maintenance reminder This section describes how to properly maintain the truckmount in the following areas Operational Maintenance Overall ...

Page 49: ...necessary Clean the recovery tank thoroughly with pressure washer Check the pump belt blower belt drives and fan belt for wear and proper tension Adjust as needed Check all the hoses and wiring for wear and chafing Secure as needed Flush the water and chemical systems with solution of equal parts white vinegar and water Check all the nuts and bolts Tighten as needed One time change of the high pre...

Page 50: ...high pressure pump oil Check fuel filter Replace as necessary 500 Hours Change the blower oil Change fuel filter Replace blower drive belts Replace the sacrificial anodes in the tank 1 000 Hours Replace spark plugs Change air filter Check carburetor Clean or replace as necessary Replace engine fan belt Refer to the Interval in Hours Maintenance chart in the Owner s Guide for more information ...

Page 51: ...ghly with a damp cloth Wipe down the vacuum and high pressure hoses as needed Inspect and clean the vacuum slot on the cleaning wand Check the wand head for sharp edges that could tear carpet File down as needed Clean the wand to maintain original appearance Visually inspect the hoses for abrasions cuts etc Repair or replace as needed Weekly Empty the chemical container Wash out thoroughly to remo...

Page 52: ...anged every 50 hours or less if the engine is operating in dusty or extremely dirty areas or during periods of high ambient temperature Engine Oil Quality To achieve proper engine performance and durability it is important that you use only engine lubricating oils of the correct quality in your engine Proper quality oils also provide maximum efficiency for crankcase ventilation systems which reduc...

Page 53: ... table below Spark Plugs Always use the recommended spark plugs for your engine Hotter or colder plugs or similar plugs that are not exact equivalents to the recommended plugs can cause permanent engine damage reduce the engines useful life and cause many other problems such as hard starting spark knock and run on Installing new spark plugs regularly is one of the best ways to keep your engine at ...

Page 54: ... ambient temperatures Refer to the Pump Servicing Section in the following page for more information If the oil becomes discolored or contaminated one of the oil seals may be damaged Do not operate the pump if the crankcase oil has become contaminated Do not rotate the drive shaft without oil in the crankcase reservoir The pump should never be run dry Running the pump dry will cause premature wear...

Page 55: ... from the valve cavity 4 Examine the O ring and replace if there is any evidence of cuts abrasion or distortion 5 Inspect the manifold for wear or damage see Figure 5 2 6 Inspect the old valves for wear or damage Only one valve kit is necessary to repair all the valves in the pump The kit includes new supports O rings valve seat valve poppet spring and retainer all are pre assembled Figure 5 1 Rem...

Page 56: ... Figure 5 4 9 Replace valve cap and torque to 95 ft lbs see Figure 5 5 10 Remove the fasteners retaining the manifold 11 Separate manifold from crankcase see Figure 5 6 Figure 5 4 Apply Grease and Install Valves Figure 5 5 Replace Valve Cap and Torque to 95 ft lbs Figure 5 3 Replace Center Inlet Check Valve With Modified Check Valve Modified Check Valve ...

Page 57: ...with the manifold see Figure 5 7 13 Examine the ceramic plungers The surface should be smooth and free from scoring pitting or cracks see Figure 5 8 if not replace 14 Loosen the stainless steel plunger bolt 15 Remove the stainless steel plunger bolt and ceramic plunger from the plunger guide see Figure 5 9 Figure 5 8 Examine Ceramic Plungers Figure 5 6 Separate Manifold from Crankcase Figure 5 7 S...

Page 58: ...ase on the outside of the O ring see Figure 5 10 19 Apply removable anaerobic thread sealant Loctite 542 to the threads of the plunger bolt carefully pressing the plunger bolt into ceramic plunger see Figure 5 10 20 Slide new ceramic plunger over the plunger guide see Figure 5 10 21 Torque plunger to 14 5 ft lbs Figure 5 9 Remove Stainless Steel Plunger Bolt and Ceramic Plunger Figure 5 10 Install...

Page 59: ...case 1 Insert proper extractor collet through main seal retainer see Figure 5 11 2 Tighten collet and extract retainers and seals The Teflon seals of the HT series will be damaged during disassembly so new ones with have to be installed Figure 5 11 Extract Retainers and Seals ...

Page 60: ... assembly 1 Apply a film of O ring grease on the O ring on the outside of the new high pressure seal 2 Insert the high pressure seal into the cavity with the U shape down 3 Press high pressure seal into place 4 Apply a film of grease on the O ring on the brass retainer see Figure 5 13 Figure 5 13 Install Seal Assembly Using O Ring Grease Figure 5 12 Seal Kit and Insertion Tool for Seal Installatio...

Page 61: ...tainer into the cavity 2 Press the new low pressure seal into the brass low pressure seal retainer and install a new O ring on the outside see Figure 5 14 3 Press the low pressure seal assembly into the cavity see Figure 5 15 Figure 5 14 Install Retainers into Cavities Figure 5 15 Press Low Pressure Seal Assembly into Cavity ...

Page 62: ...Re install manifold and torque the fasteners in an X pattern to 50 of specification and then retorque to 100 specification see Figure 5 17 and Figure 5 18 1 3 4 2 5 8 7 6 1 3 4 2 5 8 7 6 Figure 5 16 Re install Manifold and Torque Fasteners Figure 5 17 Torque Sequence in X Pattern Figure 5 18 Torque Bolts to 22 ft lbs ...

Page 63: ...to the blower Failure to follow this caution can result in personal injury Foampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the vacuum tank free of foam The tank is protected from overflowing by a float kill switch however this switch is not activated by foam Daily At the end of each day the internal components of the blower need to be lubricated This he...

Page 64: ...circulation kit P N 000 078 058 start with an empty water box Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify that the float is not lying horizontal but floats below Attach the recirculation fitting provided in the kit to the garden hose quick connect see Figure 5 19 and this combination to the front of the truckmount Attach...

Page 65: ...f antifreeze follow local laws and regulations Do not discard into storm sewers septic systems or onto the ground Antifreeze is harmful or fatal if swallowed Do not store in open or unlabeled containers Keep out of reach of children and animals When draining solution from the machine wear protective eye wear and ensure the solution temperature is cold Failure to follow this caution can result in p...

Page 66: ... Start the truckmount and allow it to run for 2 to 3 minutes This will distribute antifreeze solution throughout the truckmount 6 Remove the chemical feed line from the chemical jug Turn the SELECTOR VALVE to PRIME This will vacuum the chemical remaining in the lines to the recovery tank 7 Check the coolant freeze point with a coolant tester coolant refractor testers are the most accurate If the f...

Page 67: ...unt 3 Spray the solution through the hoses and wands into a sealable container until pump clutch turns off 4 Attach the incoming water source to the front of the truckmount 5 Resume spraying the solution until all signs of antifreeze are gone Freeze Protection of the Pump In System 1 Drain the fresh water tank 2 Remove the garden hose adapter from the pump in pump hose and position the hose so it ...

Page 68: ...sed to the selected cleaning temperature The heat necessary to do this is provided by both the engine and blower exhausts The heated water finally travels to the high pressure manifold The high pressure manifold houses both the temperature sensor for the heat control system and a high temperature shutdown switch There is an orifice located in the manifold referred to as a recirculation or primary ...

Page 69: ...Water and Chemical System 6 2 ...

Page 70: ...PER FINNED TUBE HEAT EXCHANGER FROM CHEMICAL PUMP BLOWER AND ENGINE EXHAUST OUT CHECK VALVE 180 THERMAL VALVE T TO RECOVERY TANK LOW PRESSURE WARM LOW PRESSURE HOT LOW PRESSURE COLD HIGH PRESSURE HOT HIGH PRESSURE WARM LTR REVISION DESCRIPTION CODE DATE BY CH A RELEASE DRAWING 6 8 2021 C I R L O A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F DATE BY E J L O L C I R DRAWN CHECKED APPVD SHEET PROPRIETA...

Page 71: ...S FILTER TO RECOVERY TANK D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F DATE BY E J L O L C I R DRAWN CHECKED APPVD SHEET 2 OF 3 PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE CODE REV A FLOW DIAGRAM TITAN 525 000 179 080 PART NUMBER 06 08 2021 5 25 2021 06 08 2021 Figure 6 2 TITAN 625 Flow Diagram View 2 of 3 000 179 080 A ...

Page 72: ...PO DRAIN FLOW BLOWER EXHAUST COPPER HEAT EXCHANGER EXHAUST OUT RECOVERY TANK DRAIN OUT PUMP OUT BLOWER LUBE VACUUM GAUGE FS 2 FS 3 VACUUM BLOWER SILENCER A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F DATE BY E J E K J C I R DRAWN CHECKED APPVD SHEET 3 OF 3 PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE CODE 6 8 2021 6 8 2021 REV A FLOW DIAGRAM TITAN 525 06 08 2021 00...

Page 73: ...s properly charged before installation or damage to the charging system may occur Electronic Fuel Injection EFI System EFI is an electronically controlled fuel management system which is monitored by an Electronic Control Unit ECU AMalfunction Indicator Light MIL will illuminate if problems or faults are detected Servicing by a Kohler authorized dealer is necessary Jump Starting Follow all safety ...

Page 74: ...LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD B REVERSED I AND G ON TEMP GAUGE LRIP 10 19 2021 C I R L O L L O L D C B B C D 8 7 6 5 4 3 2 1 E F E F 11015 47th Avenue West Mukilteo Washington 98275 PROPRIETARY INFORMATION 12V BATTE PS 1 87 87a 86 85 30 RED DENOTES OPTIONAL EQUIPMENT COLOR KEY BLACK DENOTES WIRES GREEN DENOTES COMPONENTS 87 87a 86 85 30 37 BLK 6 GA TO A KOHLER ENGINE MTR 1 16 WH...

Page 75: ...D 12 GA MIL LIGHT L 1 RED BLK 05 WHT TO ENG HARNESS MIL POS OUTPUT 06 GRN 05 WHT AUTOMATIC PUMP OUT SWITCH SW 3 3 2 TO TB1 6 14 GA 25 BRN TO INLINE FUSE FU 2 14 GA 24 BLK 22 YEL TO PUMP IN PUMP PMP 1 50 GRY 2 3 PUMP IN SWITCH SW 4 22 YEL IGNITION SWITCH SW 1 ON BAT ST IGN TO ENG STARTER STRT SOL 10 BLU TO ENG HARNESS ECU POWER INPUT 07 BLK TO MAIN FUSE FU 1 12 GA 08 RED TO ENG SHUTOFF RELAY 85 09 ...

Page 76: ...3 RED THERMOSTAT TS 1 12 BLU TR1 31 WHT 35 WHT BLK 35 WHT 14 GA 32 WHT GRN CONTROLLER BRACKET GROUND GND 2 29 WHT RED 36 WHT N C 27 PNK BLK 44 ORG BLK P 14 J 14 HIGH TEMP SHUTDOWN SW 5 J 13 P 13 37 RED TO TEMP GAUGE TI1 I 18 GRN WHT BLK BLK 32 WHT GRN 30 WHT 33 WHT BLK ENGINE SHUTOFF RELAY CR 1 32 ORG 31 WHT 09 BLU WHT TO IGN SW 1 6 19 RED BLK TO TEMP GAUGE TI1 I ECU POWER INPUT ENGINE KILL INPUT ...

Page 77: ...7 5 Electrical System This page intentionally left blank ...

Page 78: ...ystems Troubleshooting 8 Systems Troubleshooting This section describes the standard troubleshooting procedures in the following areas Heating System Chemical System Engine High Pressure System Vacuum System ...

Page 79: ... Inspect the engine overheat switch and test for functionality 2 Unable to achieve normal cleaning solution temperature Possible Cause Solution 2 1 Temperature control knob is turned down Inspect the knob Adjust if necessary 2 2 The thermovalve is faulty Inspect the thermovalve and test for functionality 2 3 Excessive solution flow at tool The cleaning tool jet is too large or worn Inspect the jet...

Page 80: ...ts Replace as necessary 2 Chemical flow is unstable or low Possible Cause Solution 2 1 Air is in the lines Check that all fittings and connections are tight and in good condition Repair or replace as necessary 2 2 The filter screen in the chemical jug is partially obstructed Inspect and clean 2 3 The chemical selector valve is faulty Inspect the valve for leaks between ports Replace as necessary 2...

Page 81: ...r worn or shorted wires Repair or replace as necessary 1 4 The vacuum blower has seized Attempt to turn the coupler by hand If it will not turn refer to the Vacuum System Troubleshooting Subsection page 8 9 1 5 The ignition switch is faulty Test to see if there is power both to and from the switch Refer to the Electrical Section of this manual page 7 1 1 6 The starter solenoid is faulty Test to se...

Page 82: ...ines between the source and the carburetor Repair or replace as necessary 2 5 The engine is flooded Remove spark plug and dry 2 6 The spark plugs are worn or dirty Inspect and replace as necessary 2 7 None of the above Refer to a qualified service technician for further troubleshooting Engine should be adjusted to run at 2 700 rpm under a vacuum load of 14 Hg 3 The Engine will not come up to norma...

Page 83: ...e is a good contact with each of the wires to the coils 5 Runs rich black smoke Possible Cause Solution 5 1 A dirty air filter Inspect and replace as necessary 5 2 Excessive back pressure Inspect for a clogged heat exchanger dirty air filter or a partially opened choke 6 Engine overheats Possible Cause Solution 6 1 Poor ventilation in the van Open all the van doors Install a roof vent in the van R...

Page 84: ...8 7 Systems Troubleshooting 7 Engine Troubleshooting Chart ...

Page 85: ... rpm under a 14 Hg vacuum load 2 Clutch will not turn on or turns off during operation Possible Cause Solution 2 1 Primary orifice plate or filter clogged Clean orifice plate and filter 2 2 Reduced flow through heat exchanger Descale machine 2 3 Dump solenoid faulty Replace solenoid 2 4 RTD sensor not working properly Test sensor per the HM RTD Sensor Simulator field procedure 164 028 2 5 Temperat...

Page 86: ...mp 5 2 Air leak between the water box and pump Check all the hoses and fittings for cuts breaks cracks etc Repair as necessary 5 3 The check valve s in the pump are faulty Remove each valve and inspect for correct operation See Machine Maintenance Section 5 6 Water box empty or fills slowly Possible Cause Solution 6 1 Restriction in the water supply system Inspect the supply system from the source...

Page 87: ...ly Check the rpm of the engine Adjust as necessary to 2700 rpm under a 14 Hg vacuum load 2 3 The vacuum gauge is defective Test the gauge and replace if necessary 3 The vacuum gauge reads too high with no hoses attached Possible Cause Solution 3 1 The filter in recovery tank is clogged Remove and clean or replace as necessary 3 2 The hose from recovery tank to the vacuum blower is collapsed intern...

Page 88: ... up the blower in this manner refer to a qualified service technician 5 2 There is internal damage to the blower Refer to a qualified service technician 6 Water in truckmount exhaust Possible Cause Solution 6 1 The recovery tank has been filled with foam or overfilled with water Inspect the recovery tank If full drain the tank Inspect the high level shutoff switch for proper operation Clean or rep...

Page 89: ...Lower Dash Assembly Parts List 9 27 By Pass Valve Assembly Parts List 9 29 High Pressure Manifold Assembly Parts List 9 30 Differential Check Valve Assembly Parts List 9 31 Orifice Assembly Parts List 9 32 Pump and Silencer Assembly Parts List 9 33 Pump Assembly Parts List 9 36 Side Cover Assembly Part List 9 38 Temperature Control Assembly Parts List 9 39 Top Cover Assembly Parts List 9 40 Upper ...

Page 90: ...nti seize and lubricant specifications that are used in the construction of HydraMaster equipment Refer to Figure 9 1 to identify those substances such as A1 A2 and so forth Equivalent products are acceptable if they meet or exceed current specifications and are approved by HydraMaster Figure 9 1 Adhesive Material Reference ...

Page 91: ...5 6 1 HOSE 1 4 X 50 M F SOLUTION HI PSI BLUE w SHUTOFF VALVE VARIOUS 000 068 198 5 1 HOSE 1 4 X 50 M F SOLUTION HI PSI BLUE VARIOUS 000 068 199 4 1 HOSE 1 1 2 X 10 WHIP BLUE VARIOUS 000 068 317 3 1 HOSE 1 1 2 DUMP BLUE VARIOUS 000 068 598 2 1 ASSEMBLY 100URT 525 E01 VARIOUS 610 003 759 1 1 ASSEMBLY CONSOLE TITAN 625 VARIOUS 610 050 759 D C B A 1 2 3 4 5 6 MACHINE FINISH 125 SCALE 1 8 SHEET 1 OF 1 ...

Page 92: ...1 1 1 1 1 1 1 1 B LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD A RELEASE DRAWING NEW 6 1 2021 L O L C I R C I R B ADDED 182 306D UPDATED VIEWS 10 19 2021 L O L C I R C I R ITEM NO QTY DESCRIPTION MATERIAL PART NO 12 1 WAND 1 1 2 X 13 EVO ALUMINUM VARIOUS 000 163 034 11 1 MANUAL TITAN 625 DIGITAL VARIOUS 000 182 306D 10 1 LABEL SET HM EQUIPPED VINYL 000 081 057 9 1 KIT PARTS PACKAGE XL 575 VARI...

Page 93: ... 000 068 065 6 1 HOSE 1 4 X 50 M F SOLUTION HI PSI BLUE w SHUTOFF VALVE VARIOUS 000 068 198 5 1 HOSE 1 4 X 50 M F SOLUTION HI PSI BLUE VARIOUS 000 068 199 4 1 HOSE 1 1 2 X 10 WHIP BLUE VARIOUS 000 068 317 3 1 HOSE 1 1 2 DUMP BLUE VARIOUS 000 068 598 2 1 ASSY 70 URT E01 TITAN 525 VARIOUS 610 003 083 1 1 ASSEMBLY CONSOLE TITAN 625 VARIOUS 610 050 759 D C B A 1 2 3 4 5 MACHINE FINISH 125 SCALE 1 8 SH...

Page 94: ... 1 1 1 1 1 1 1 1 1 B LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD A RELEASE DRAWING NEW 6 1 2021 L O L C I R C I R B ADDED 182 306D UPDATE VIEWS 10 19 2021 L O L C I R C I R ITEM NO QTY DESCRIPTION MATERIAL PART NO 12 1 WAND 1 1 2 X 13 EVO ALUMINUM VARIOUS 000 163 034 11 1 MANUAL TITAN 625 DIGITAL VARIOUS 000 182 306D 10 1 LABEL SET HM EQUIPPED VINYL 000 081 057 9 1 KIT PARTS PACKAGE XL 575 VA...

Page 95: ... HX FRONT 22 1 HOSE ASSY 3 16 TEFLON X 88 LG w JIC ENDS SOL MANIFOLD ORIFICE 21 1 HOSE ASSY 3 16 TEFLON X 77 LG w JIC ENDS CHEM PUMP TO CHEM VALVE 20 1 HOSE ASSY 3 16 TEFLON X 66 LG w JIC ENDS REC TANK TO ORIFICE 19 1 HOSE ASSY 3 16 TEFLON X 62 LG w JIC ENDS PUMP TO PSI GAUGE 18 1 HOSE ASSY 3 16 TEFLON X 10 5 LG w JIC ENDS ORIFICE TO WB TEE 17 1 HARNESS 575 BATTERY CABLE SET 16 1 FILTER CHEMICAL I...

Page 96: ...d Parts Lists Figure 9 5 Console Assembly View 2 of 5 610 050 759 Rev B 37 33 000 081 327 LABEL ANSI WARNING TEXT ONLY 3 37 30 13 13 32 31 13 24 22 14 28 25 36 21 23 000 081 327 LABEL ANSI WARNING TEXT ONLY 3 B C D E F ...

Page 97: ...w 3 of 5 610 050 759 Rev B 37 33 000 081 327 LABEL ANSI WARNING TEXT ONLY 3 37 30 13 13 32 31 13 24 22 35 14 28 25 36 21 23 36 SOME FRAME MEMBERS HIDDEN FOR CLARITY 000 081 327 LABEL ANSI WARNING TEXT ONLY 3 D C B E F PROPRIETARY INFORMATION 11015 47th Avenue West ...

Page 98: ...18 20 D C B A A B C D 8 7 6 5 4 3 2 1 E F E F PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 ASSEMBLY CONSOLE TITAN 625 29 13 14 28 27 14 20 32 13 21 19 25 24 23 29 18 000 081 327 LABEL ANSI WARNING TEXT ONLY 3 000 081 558 LABEL CLEAN FILTERS ORIFICES 3 26 15 26 15 19 33 31 13 34 16 14 27 30 13 13 30 28 22 PUMP ASSEMBLY HIDDEN FOR CLARITY 6 18 20 D C B A A B C D 8 7 6 5 4...

Page 99: ... 422 39 612 A B C D 4 5 6 7 8 8 7 6 5 4 E F 76 2 39 612 26 000 30 000 D C B A 1 3 4 5 6 6 5 4 3 2 1 E F SCALE 1 4 SHEET 4 OF 4 PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE PART NUMBER WEIGHT 610 050 759 REV ASSEMBLY CONSOLE TITAN 625 B C I R C I R L O L DRAWN CHECKED APPVD 05 27 2021 09 20 2021 09 20 2021 CODE 846 19 ...

Page 100: ...ON X 66 LG w JIC ENDS REC TANK TO ORIFICE 1 21 000 068 760 HOSE ASSY 3 16 TEFLON X 77 LG w JIC ENDS CHEM PUMP TO CHEM VALVE 1 22 000 068 1169 HOSE ASSY 3 16 TEFLON X 88 LG w JIC ENDS SOL MANIFOLD TO ORIFICE 1 23 000 068 1046 HOSE ASSY 5 16 TEFLON X 26 LG w JIC BYPASS TO HX FRONT IN 1 24 000 068 1171 HOSE ASSY 5 16 TEFLON X 56 LG w JIC ENDS HX REAR OUT TO SOL MANIFOLD 1 Item Part Number Description...

Page 101: ...3 7 10 7 15 4X 22 4X 2 14 4X 19 20 11 12 1 22 4X 18 2X 17 2X 3 000 027 120 CAP OIL SIGHT GLASS COMES W BLOWER 16 4X 23 4X 23 4X 16 4X 9 2X 6 2X 15 2X 22 2X 21 2X 5 2X 8 2X ITEM 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F BREAK A UNLES DIMEN TOL X XX ANGU ...

Page 102: ...EAD 2 18 000 143 799 SCREW 3 8 16UNC x 3 50 LG SOCKET HEAD 2 19 000 154 238 SPACER BLOWER MOUNTING 625 LEFT COATED 1 20 000 154 239 SPACER BLOWER MOUNTING 625 RIGHT COATED 1 21 000 174 005 WASHER 3 8 FLAT Z P 2 22 000 174 057 WASHER 3 8 LOCK 10 23 000 174 021 WASHER 3 8 LOCK 8 2 14 4X 11 12 1 22 4X 18 2X 17 2X 3 000 027 120 CAP OIL SIGHT GLASS COMES W BLOWER 9 2X 6 2X 15 2X 22 2X 21 2X 5 2X LTR RE...

Page 103: ...000 068 945 10 1 GASKET HEAT EXCHANGER CORE ASTM D2000 M1GE605 000 131 015 9 1 GASKET FRONT PLENUM ASTM D2000 M1GE605 000 057 223 8 1 GASKET EXHAUST DUCT OUTLET ASTM D2000 M1GE605 000 057 225 7 1 GASKET DIVERTER TO HX BOX SILICONE 1365 000 057 219 6 1 CORE HEAT EXCHANGER 8 x 8 VARIOUS 000 038 073 5 2 CLAMP 4 HOSE S STEEL 000 033 015 4 1 BOX PLENUM TITAN 525 WELDMENT S STEEL 000 013 138 3 1 BOX HEA...

Page 104: ...00 131 015 GASKET HEAT EXCHANGER CORE 1 11 000 068 945 HOSE 4 I D x 3 PLY SILICONE X 5 0 LG 1 12 000 052 528 NIPPLE 3 8 M JIC x 3 8 NPT 2 13 000 105 830 PLATE OUTLET BLOCKING HX 1 14 000 105 556 PLATE PLENUM FRONT 1 15 000 140 017 RIVET 1 8 x 3 8 BLIND POP s s 2 16 000 143 583 SCREW 10 24UNC x 0 50 LG HEX HEAD Z P 52 17 000 143 132 SCREW 10 24UNC x 0 75 LG HEX HEAD 2 18 000 143 141 SCREW 1 4 20UNC...

Page 105: ...9 11 Engine Assembly View 1 of 2 610 004 759 Rev A 7 1 2 14 13 4 19 2X 25 4X 20 2X 25 4X 26 2X 12 2X 11 5X 21 4X 15 2X 23 2X 24 4X 16 3X 21 4X 22 4X 26 4X 18 4X 10 5 8 TORQUE TO 9 FT LBS 6 9 3 3X 000 049 590 REPLACEMENT FUEL FILTER 4 5 6 7 8 ...

Page 106: ...mblies and Parts Lists Figure 9 12 Engine Assembly View 2 of 2 610 004 759 Rev A 7 000 049 589 REPLACEMENT OIL FILTER 000 049 591 REPLACEMENT AIR CLEANER FILTER 000 049 590 REPLACEMENT FUEL FILTER D 8 7 6 5 E F ...

Page 107: ...000 020 070 BUSHING QD SDS STYLE X 1 1 8 BORE 1 6 000 052 067 BUSHING 1 2 NPT X 1 4 FPT 1 7 000 047 046 ENGINE KOHLER 38HP EFI MODIFIED 1 8 000 068 221 HOSE ASSY 3 8 X 24 LG PUMP DRAIN 1 9 000 068 1160 HOSE 5 16 FUEL X 96 LG 1 10 000 077 010 KEY 1 4 x 1 1 2 LG CLASS 2 FIT 2 11 000 094 081 NUT 5 16 18UNC HEX 2 WAY LOCKING 5 12 000 094 018 NUT 7 16 14UNC HEX Z P 2 13 000 109 040 PULLEY AK47 H 1 14 0...

Page 108: ... 10 000 143 012 SCREW 5 16 18UNC x 3 4 LG HEX HEAD 3 11 000 155 053 SPRING 1 4 BELLEVILLE WASHER 6 12 000 156 058 STUD 5 16 18UNC X 1 LG FULL THREAD STEEL 2 13 000 156 059 STUD 5 16 18UNC X 1 3 4 LG FULL THRD STL 2 14 000 125 968 TUBE 1 50 OD 2 0 JOGGLE X 5 360 LG 1 15 000 174 005 WASHER 3 8 FLAT Z P 3 16 000 174 049 WASHER 5 16 FLAT 6 17 000 174 069 WASHER 5 16 INCONEL BELLEVILLE 2 18 000 174 018...

Page 109: ...3X 12 3X 13 3X 14 2X 13 2X 7 2X LTR REVISION DESCRIPTION CODE DATE A RELEASE DRAWING NEW 05 25 20 14 2 WASHER 5 16 FLAT USS Z P 13 5 WASHER 3 8 LOCK 12 4 WASHER 3 8 FLAT Z P 11 3 SPACER 0 88 O D x 0 44 I D x 0 250 THK FABRICATED A H 10 1 SPACER IDLER PULLEY 0 375 LG 9 1 SHAFT IDLER PULLEY 2 1 LG C D 8 7 6 5 4 3 2 E F ...

Page 110: ...P 1 5 000 108 247 PROTECTOR IDLER HEAT SHIELD 1 6 000 109 141 PULLEY TRI GROOVE 3VX HIGH TEMP 1 7 000 143 018 SCREW 3 8 16UNC x 1 00 LG HEX HEAD GRD 8 5 Item Part Number Description Qty 8 000 143 798 SCREW 7 16 14UNC X 5 HEX TAP GRD 5 1 9 000 150 179 SHAFT IDLER PULLEY 2 1 LG 1 10 000 154 241 SPACER IDLER PULLEY 0 375 LG 1 11 000 154 023 SPACER 0 88 O D x 0 44 I D x 0 250 THK FAB 3 12 000 174 005 ...

Page 111: ...2 25 4 SCREW 5 16 18UNC x 2 5 LG HEX HEAD S STEEL 000 143 106 24 2 SCREW 5 16 18UNC x 1 00 LG HEX HEAD GRADE 8 STEEL 000 143 013 23 2 SCREW 5 16 18UNC X 1 50 LG HEX HEAD STEEL 000 143 015 22 2 SCREW 1 4 20UNC x 0 50 LG WHIZ LOCK S STEEL 000 143 141 21 2 SCREW 1 4 20UNC x 0 50 LG HEX HEAD S S S STEEL 000 143 333 20 6 SCREW 1 4 20UNC X 0 50 LG HEX GD8 Z P STEEL 000 143 758 19 6 SCREW 10 24UNC x 0 50...

Page 112: ...5 1 15 000 108 242 PROTECTOR PUMP CLUTCH BELT 625 1 16 000 143 166 SCREW 10 24UNC x 0 375 LG HEX HEAD 3 17 000 143 114 SCREW 10 24UNC x 0 50 LG FLAT HEAD PHP 4 18 000 143 126 SCREW 10 24UNC x 0 50 LG HEX HEAD 3 19 000 143 583 SCREW 10 24UNC x 0 50 LG HEX HEAD Z P 6 20 000 143 758 SCREW 1 4 20UNC X 0 50 LG HEX GD8 Z P 6 21 000 143 333 SCREW 1 4 20UNC x 0 50 LG HEX HEAD S S 2 22 000 143 141 SCREW 1 ...

Page 113: ...ING STYLE BRASS 000 169 0171 25 2 SCREW 10 32UNF x 0 50 LG HEX HEAD STEEL 000 143 327 24 7 SCREW 10 24UNC x 0 50 LG HEX HEAD S STEEL 000 143 126 23 1 QUICK CONNECT 660 3 8 BRASS W EPDM O RING BRASS 000 052 052 22 1 PANEL LOWER DASH LEFT COATED E01 ASTM A1008 CS TYPE B 000 100 384 21 1 PANEL LOWER DASH RIGHT COATED E01 ASTM A1008 CS TYPE B 000 100 383 20 1 NUT 7 16 24UNF 2 WAY METERING VALVE STEEL ...

Page 114: ...ANEL LOWER DASH LEFT CO 21 1 PANEL LOWER DASH RIGHT 20 1 NUT 7 16 24UNF 2 WAY METE 19 1 NUT 10 24UNC HEX NYLOCK 18 1 NIPPLE 1 8 NPT x 1 4 PRESSTO 17 1 NIPPLE 1 8 NPT HEX 16 1 METER CHEMICAL FLOW RAW 15 1 INSERT 68 3 8 NPT x 1 2 BAR 14 2 INSERT 66 3 8 NPT x 3 8 BAR 13 2 INSERT 26 1 8 NPT x 3 8 BAR 12 1 INSERT 24 1 8 NPT X 1 4 BAR 11 1 HOSE 3 8 RUBBER X 9 LG 10 1 HOSE ASSY 3 16 TEFLON X 10 9 1 ELBOW...

Page 115: ... NPT x 3 8 BARB 2 15 000 052 105 INSERT 68 3 8 NPT x 1 2 BARB 1 16 000 074 030 METER CHEMICAL FLOW RAW 1 17 000 052 069 NIPPLE 1 8 NPT HEX 1 18 000 052 814 NIPPLE 1 8 NPT x 1 4 PRESSTO LOCK 1 19 000 094 034 NUT 10 24UNC HEX NYLOCK 1 20 000 094 098 NUT 7 16 24UNF 2 WAY METERING VALVE 1 21 000 100 383 PANEL LOWER DASH RIGHT COATED E01 1 22 000 100 384 PANEL LOWER DASH LEFT COATED E01 1 23 000 052 05...

Page 116: ...OR SEALANT INFORMATION A3 A3 A3 A3 6 A3 B ITEM NO 10 9 8 7 6 5 4 3 2 1 A B C D 4 5 6 7 8 E NEXT ASS APP UNLESS OT DIMENSION BREAK ALL SH 610 019 759 TOLERAN X XX XXX ANGULAR 5 6 A3 6 45 0 LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD A RELEASE DRAWING NEW 5 24 2021 L O L C I R C I R B 052 086 WAS QTY 3 08 30 2021 L O L C I R C I R D C 6 5 4 3 2 1 E F See Figure 9 1 for sealant adhesive informat...

Page 117: ...86 2 1 ELBOW 3 8 F x F BRASS BRASS 000 052 142 1 1 BRACKET BY PASS VALVE MOUNT WELDMENT AISI 304 2B 000 015 515 B 052 086 WAS QTY 3 08 30 2021 L O L C I R C I R D C B E F By Pass Valve Assembly Parts List Item Part Number Description Qty 1 000 015 515 BRACKET BY PASS VALVE MOUNT WELDMENT 1 2 000 052 142 ELBOW 3 8 F x F BRASS 1 3 000 052 086 ELBOW 3 8 NPT STREET 2 4 000 052 104 INSERT 66 3 8 NPT x ...

Page 118: ...T BRASS 000 052 528 6 2 NIPPLE 1 4 NPT HEX BRASS 000 052 071 5 1 MANIFOLD HIGH PRESSURE UNS C36000 ASTM B16 H02 000 090 008 4 1 ELBOW 1 8 NPT x 1 4 SAE BRASS 000 052 531 3 2 CROSS 3 8 FPT BRASS 000 052 113 2 1 COMPRESSION 3 16 x 1 4 NPT THERMOCOUPLE BRASS 000 052 587 1 2 BUSHING 3 8 NPT x 1 4 FPT BRASS 000 052 061 LTR REVISION DESCRIPTION CODE DATE BY CHKD APPVD A RELEASE DRAWING 05 24 2021 L O L ...

Page 119: ...rts List 1 000 005 012 Ball 0 500 Dia Stainless Steel 1 2 000 107 258 Body Differential Check Valve 1 3 000 106 180 Cap Differential Check Valve 1 4 000 097 056 O Ring Check Valve Plug An Size 118 Vit 1 5 000 097 054 O Ring Chem Pump Valve Viton Parker 2 114 1 6 000 148 012 Seat Differential Check Valve 1 7 000 155 106 Spring Differential Check Valve 1 Item Part Number Description Qty Item Part Nu...

Page 120: ...E 1 8 FPT BRASS 000 052 092 9 1 ORIFICE PLATE 0 067 303 S S 000 180 024 8 1 ORIFICE 0 039 PLATE S STEEL 000 180 010 7 2 NUT BRASS JET ASSEMBLY BRASS 000 094 028 6 2 NIPPLE TEE JET STYLE COLLAR X 1 8 NPT BRASS 000 052 582 5 2 NIPPLE 1 8 FPT X 1 4 SAE BRASS 000 052 586 4 1 NIPPLE 1 4 SAE x 1 8 NPT BRASS 000 052 530 3 2 HOUSING STABILIZER NOZZLE BRASS 000 052 153 2 2 FILTER CARTRIDGE 1 4 BRASS BRASS ...

Page 121: ... Rev B Pump and Silencer Assembly Parts List Item Part Number Description Qty 1 610 007 741 Assembly Pump 1 2 000 143 018 Screw 3 8 16UNC X 1 Hex Head Grade 8 4 3 2 4 1 3 000 093 105 Silencer 4 Slip Connection Coated 1 4 000 174 005 Washer 3 8 Flat 4 Item Part Number Description Qty ...

Page 122: ...9 34 Assemblies and Parts Lists Figure 9 24 Pump Assembly View 1 of 2 610 007 741 Rev C ...

Page 123: ...9 35 Assemblies and Parts Lists Figure 9 25 Pump Assembly View 2 of 2 610 007 741 Rev C ...

Page 124: ...4 Hose 3 8 X 17 Lg Pump Drain 1 14 000 052 099 Insert 26 1 8 NPT X 3 8 Barb 1 15 000 052 753 Insert 816 1 2 NPT X 1 Barb 1 16 000 052 528 Nipple 3 8 M JIC X 3 8 NPT 1 17 000 094 071 Nut 1 4 20UNC Nylock Half 4 18 000 105 550 Plate Pump Clutch GP 4 0 gpm 1 19 000 111 188 Pump 4 0 gpm GP 1 20 000 111 184 Pump GP Chemical 1 21 000 143 333 Screw 1 4 20UNC X 0 50 Lg Hex Head 4 22 000 143 156 Screw 5 16...

Page 125: ...7 6 5 4 3 E F 4 4X 5 2 4X 3 4X 1 LEFT COVER D C B A A B C D 1 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F SCALE 1 2 SHEET 2 OF 2 PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE PART NUMBER WEIGHT 610 023 759 REV ASSEMBLY SIDE COVER MACHINE E01 A C I R C I R P E DRAWN CHECKED APPVD 7 12 2021 7 12 2021 7 12 2021 CODE 5 09 ...

Page 126: ...ARIOUS 000 089 003 1 1 COVER SIDE MACHINE AL COATED E01 5052 H32 000 041 934 D C B A 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F MACHINE FINISH 125 SCALE 1 2 SHEET 1 OF 2 PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES PART NUMBER WEIGHT APPLICATION NEXT ASSY USED ON 610 023 759 REV ASSEMBLY SID...

Page 127: ... F E F A ASSEMBLY TEMP CONTROL TITAN 525 REV 05 24 2021 05 24 2021 PART NUMBER UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 SIZE 11015 47th Avenue West Mukilteo Washington 98275 PROPRIETARY INFORMATION CHECKED DRAWN 125 MACHINE FINISH L O L TITAN 525 610 050 759 TOLERANCES X 1 XX 03 XXX 010 ANGULAR 2 1 7 3 2X 3 2 9 10 6 8 5 7 4 ITEM NO QTY DESCRIPTION MATERIAL PA...

Page 128: ...LED 12MM PANEL MOUNT RED VARIOUS 000 084 025 3 1 LABEL DOME HYDRAMASTER POLYESTER 000 081 526 2 1 COVER MACHINE TOP COATED 525 ASTM A1008 CS TYPE B 000 041 932 1 1 BRACKET LED MOUNTING COATED ASTM A1008 CS TYPE B 000 015 1428 D C B A 1 2 3 4 5 6 7 MACHINE FINISH 125 SCALE 1 2 SHEET 1 OF 1 PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE BREAK ALL SHARP EDGES 0 005 01...

Page 129: ...0 13 SCREW 10 24UNC x 0 50 LG HEX HEAD S STEEL 000 143 126 19 1 REGULATOR HI PSI SNUBBER BRASS 000 135 052 18 1 PROTECTOR ROCKER SWITCH COATED ASTM A1008 CS TYPE B OR AISI 304 304L 000 108 188 17 1 PANEL UPPER DASH COATED E01 ASTM A1008 CS TYPE B 000 100 385 16 1 PANEL GRILL TITAN 575 AISI 304 4 000 100 386 15 1 NIPPLE 1 4 SAE x 1 4 NPT BRASS 000 052 527 14 1 METER RECTANGULAR HOUR w o BEZEL VARIO...

Page 130: ... 3 16 SLOT ALUM VARIOUS 000 131 060 25 1 THERMOSTAT POTENTIOMETER VARIOUS 000 149 560 24 1 SWITCH IGNITION VARIOUS 000 157 152 23 3 SWITCH 20 AMP ROCKER VARIOUS 000 157 040 22 6 SCREW 10 24UNC x 1 25 LG HEX HEAD S STEEL 000 143 171 21 3 SCREW 10 24UNC x 0 50 LG HEX HEAD FLANGE Z P STEEL 000 143 583 20 13 SCREW 10 24UNC x 0 50 LG HEX HEAD S STEEL 000 143 126 19 1 REGULATOR HI PSI SNUBBER BRASS 000 ...

Page 131: ...3 8 NPT x 3 8 BARB BRASS 000 052 104 16 4 INSERT 24 1 8 NPT X 1 4 BARB BRASS 000 052 097 15 1 HOSE 1 2 I D RUBBER X 48 LG RUBBER 000 068 1126 14 1 HOSE 3 8 CLEAR w BRAID X 22 5 LG VARIOUS 000 068 1063 13 1 HOSE 3 8 CLEAR w BRAID X 12 0 LG VARIOUS 000 068 1161 12 1 HOSE 1 4 RUBBER X 6 LG PRIME TEE TO WB RUBBER 000 068 1156 11 1 GASKET 6 IN COVER LID CELLULAR SILICONE HT 820 FIRM CELLULAR SILICONE 0...

Page 132: ...4 17 000 052 104 INSERT 66 3 8 NPT x 3 8 BARB 2 18 000 052 105 INSERT 68 3 8 NPT x 1 2 BARB 1 Water Box Assembly Parts List Item Part Number Description Qty Item Part Number Description Qty 19 000 052 754 INSERT F1216 3 4 FPT x 1 BARB 1 20 000 052 488 INSERT F66 3 8 NPT x 3 8 HOSE BARB 1 21 000 052 956 INSERT 3 8 NPT X 1 2 BARB X 90 BRASS 1 22 000 052 662 NIPPLE 3 8 NPT x 1 4 M SAE 1 23 000 094 09...

Page 133: ... 1 3 1 000 027 115 Cap 2 PVC Modified for Diffuser 2 2 000 033 131 Clamp Diffuser 1 3 000 052 104 Insert 66 3 8 NPT X 3 8 Barb 1 Diffuser Filter Assembly Parts List Item Part Number Description Qty Item Part Number Description Qty 4 000 052 074 Nipple 3 8 NPT Hex 1 5 000 125 222 Tube Diffuser 1 ...

Page 134: ...Package 000 079 048 Rev B Chemical Jug Tray Hose Connection Package Parts List Item Part Number Description Qty 1 610 015 040 Assembly Chemical Jug Tray 1 2 000 033 063 Clamp 2 T Bolt 2 3 000 068 882 Hose 1 5 I D Red Stripe X 48 Lg 1 4 000 068 141 Hose 2 X 10 ft Vacuum w Cuffs 2 ...

Page 135: ...nc X 0 75 Lg Hex Head 2 2 000 143 166 Screw 10 24 Unc X 0 375 Lg Hex Head 1 3 000 166 023 Tray Outer Chemical Jug Coated 1 4 000 166 025 Tray Chemical Jug Inner Coated 1 5 000 078 039 Vacuum Inlet Stopper 1 6 000 174 001 Washer 10 Flat 1 7 000 174 003 Washer 1 4 Flat 2 8 000 174 019 Washer 1 4 Lock 2 For the Chemical Jug Tray Hose Connection Package order P N 000 079 048 see Figure 9 32 ...

Page 136: ...DGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES APPLICATION NEXT ASSY USED ON TITAN 525 750 011 759 10 C I C I L O DRAWN CHECKED APPVD TOLERANCES X 1 XX 03 XXX 010 ANGULAR 2 C 2 2 42 2 WASHER 3 8 FLAT RUBBER BACKED S STEEL 000 174 029 41 17 WASHER 1 4 FLAT S S S STEEL 000 174 003 40 6 WASHER 1 4 FLAT RUBBER BACKED 18 8 S STEEL 000 174 060 39 3 WASHER 10 FLAT RUBBER BACKED 18 8 S STE...

Page 137: ...1 4 NPT HEX 1 19 000 094 063 NUT 6 32UNC HEX NYLOCK 2 20 000 094 059 NUT 8 32UNC HEX NYLOCK 2 21 000 094 009 NUT 1 4 20UNC HEX NYLOCK 8 22 000 094 113 NUT 1 4 20UNC NEOPRENE WELLNUT 6 23 000 105 785 PLATE BLOWER FLAT FILTER ZR 1 24 000 106 049 PLUG 1 NPT BRONZE 1 25 000 106 019 PLUG 1 1 2 NPT BRONZE 1 26 000 106 046 PLUG 1 1 4 NPT BRONZE 1 27 000 140 023 RIVET AB8 6A ALUMINUM POP 4 28 000 079 226 ...

Page 138: ...QTY DESCRIPTION MATERIAL Part No 15 2 WASHER 1 4 FLAT S S S STEEL 000 174 003 14 1 VACUUM INLET STOPPER VARIOUS 000 078 039 13 1 SCREW 1 4 20UNC x 1 00 LG HEX HEAD S STEEL 000 143 002 12 2 SCREW 6 32UNC x 0 50 LG BUTTON HEAD 18 8 S STEEL 000 143 539 11 2 PLATE PORT COVER COATED 5052 H32 000 105 546 10 1 NUT 1 4 20UNC NYLOCK S STEEL 000 094 009 9 2 NUT 6 32UNC HEX NYLOCK S STEEL 000 094 063 8 1 LAT...

Page 139: ...57 202 Gasket End Recovery Tank Cover 2 5 000 057 203 Gasket Middle Recovery Tank Cover 3 6 000 057 205 Gasket Side Recovery Tank Cover 2 7 000 057 015 Gasket 1 1 2 Bulkhead Fitting 2 8 000 086 008 Latch Bungee Strike 1 9 000 094 063 Nut 6 32UNC Nylock 2 10 000 094 009 Nut 1 4 20UNC Nylock 1 11 000 105 546 Plate Port Cover Coated 2 12 000 143 539 Screw 6 32UNC X 0 50 Lg Button Head 2 13 000 143 00...

Page 140: ...OTE DIMENSIONS ARE IN INCHE APPLICATION NEXT ASSY USED ON TITAN 525 750 012 759 10 TOLERANCES X 1 XX 03 XXX 010 ANGULAR 2 40 2 WASHER 3 8 FLAT RUBBER BACKED S STEEL 000 174 029 39 16 WASHER 1 4 FLAT S S S STEEL 000 174 003 38 2 WASHER 10 FLAT S STEEL 000 174 001 37 2 WASHER 10 FLAT RUBBER BACKED 18 8 S STEEL 000 174 036 36 1 VALVE 12 VOLT SOLENOID 1200 PSI BRASS 000 169 082 35 1 TEE 1 4 NPT BRANCH...

Page 141: ...UT 10 24UNC HEX NYLOCK 2 18 000 094 063 NUT 6 32UNC HEX NYLOCK 2 19 000 094 059 NUT 8 32UNC HEX NYLOCK 2 20 000 106 046 PLUG 1 1 4 NPT BRONZE 1 20 000 094 009 NUT 1 4 20UNC HEX NYLOCK 8 21 000 105 785 PLATE BLOWER FLAT FILTER ZR 1 22 000 106 049 PLUG 1 NPT BRONZE 1 23 000 106 019 PLUG 1 1 2 NPT BRONZE 1 25 000 140 023 RIVET AB8 6A ALUMINUM POP 4 26 000 079 226 SACRIFICIAL ANODE MAGNISIUM 1 27 000 ...

Page 142: ...2 GASKET SIDE RECOVERY TANK 6 2 GASKET 1 1 2 BULKHEAD FITTING 5 2 GASKET MIDDLE REC TANK COVER 4 2 GASKET END REC TANK COVER 3 2 ELBOW 2 BARB x 2 FPT 2 1 COVER 70 URT 2 PORT COATED E 01 1 2 ADAPTER 2 NPT x 2 F SLIP LTR REVISION DESCRIPTION A ADDED NOTE 2 B 000 041 444 WAS MODIFIED A B C D 2 3 4 5 6 7 8 8 7 6 5 4 3 2 E F MACHINE FINISH 125 SCALE 1 2 D SIZE BREAK ALL SHARP EDGES 0 005 015 UNLESS OTH...

Page 143: ... Description Qty 1 000 052 219 Adapter 2 NPT X 2 F Slip 2 2 000 041 444 Recovery Tank Cover Dual Vac Weldment Coated 1 3 000 052 222 Elbow 2 Barb X 2 FPT 2 4 000 057 202 Gasket End Recovery Tank Cover 2 5 000 057 203 Gasket Middle Recovery Tank Cover 2 6 000 057 015 Gasket 1 1 2 Bulkhead Fitting 2 7 000 057 204 Gasket Side Recovery Tank 2 8 000 086 008 Latch Bungee Strike 1 9 000 094 063 Nut 6 32U...

Page 144: ...15 182 Bracket Vacuum Relief Valve Fabricated 1 2 000 027 032 Cap Spun Vacuum Relief Valve 1 3 000 094 101 Nut 3 8 16 UNC Hex Jam 1 4 000 094 077 Nut 3 8 16UNC X 1 00 O D Knurled 2 5 000 105 332 Plate Vacuum Relief Valve Mounting Coated 1 6 000 143 198 Screw 3 8 16UNC X 4 Lg Hex Head Full Thread 1 7 000 155 026 Spring Vacuum Relief Valve 1 8 000 125 111 Tube Vacuum Relief Spring Guide 1 4 7 8 1 5 ...

Page 145: ... 98275 B SIZE TOLERANCES X 1 XX 03 XXX 010 ANGULAR 2 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES PART NUMBER WEIGHT APPLICATION NEXT ASSY USED ON L O L 10 09 1995 REV C KIT VACUUM INLET STOPPER MACHINE FINISH 125 TITAN 575 610 015 741 601 029 701 ZEROREZ CDS CTS CDS 4 8 601 029 701 601 029 701 000 078 039 CODE 0 12 14 00 15 50 7 4 3 5 6 1 2 2X C C 7 1 WASHER 6 S...

Page 146: ...2 5 8 6 1 6 8 5 5 7 3 2 10 4 10 C B B B LTR B 000 108 025 000 094 058 000 025 098 C 000 025 098 ITEM NO QTY 10 4 WASHER 10 9 1 WASHER 10 8 2 SCREW 10 7 2 SCREW 10 6 2 PROTECTOR 5 2 NUT 10 24 S 4 2 NUT 10 24U 3 2 CLAMP WIRE 2 1 CABLE 1 16 S 1 1 BRACKET SA APPLICATION 610 003 801 CDS 4 8 NEXT ASSY USED ON A B C D 3 4 5 6 7 8 8 7 6 5 4 3 E F USED ON NEXT ASSY APPLICATION UNLESS OTHERWISE NOTED DIMENS...

Page 147: ...2 TERM 8 BLOCK SPADE 14 1 29 1 TERM 10 12 AWG FEM INSU 28 2 TERM 10 12 AWG 3 8 RING 27 1 TERM 10 RING 16 AWG 26 2 TERM 10 RING 12 AWG 25 1 SWITCH RELAY 12V 24 1 SWITCH LEVER FLOAT HAR 23 3 SOLDERLESS TERMINAL RI 22 2 SCREW 1 4 20UNC x 0 50 21 8 SCR 8 32 X 1 2 SELF TAP PH 20 1 PUMP AWDS 8 GPM 12 VOL 19 1 PROTECTOR BREAKER CO 18 2 PROTECTOR STRAIN RELIE 17 1 NIPPLE 3 4 NPT x 3 4 MAL 16 1 INSERT 1212...

Page 148: ... PHIL 8 22 000 143 074 SCREW 1 4 20UNC x 0 50 LG HEX HEAD 2 23 000 037 077 SOLDERLESS TERMINAL RING 12 10 3 24 000 157 090 SWITCH LEVER FLOAT HARWIL 1 25 000 157 022 SWITCH RELAY 12V 1 26 000 037 016 TERM 10 RING 12 AWG 2 27 000 037 014 TERM 10 RING 16 AWG 1 28 000 037 017 TERM 10 12 AWG 3 8 RING YEL 2 29 000 037 022 TERM 10 12 AWG FEM INSUL YEL 1 30 000 037 025 TERM 8 BLOCK SPADE 14 16 GAUGE 2 It...

Page 149: ...9 61 Assemblies and Parts Lists Figure 9 42 High Pressure Washing Kit Pump Assembly 610 021 013 Rev B 9 10 6 12 9 4X 3 2X 13 8 1 7 4X 14 4X 14 4X 11 4X 2 5 12 15 4 ...

Page 150: ... 4 NPT Close 1 7 000 094 009 Nut 1 4 20UNC Nylock 4 8 000 097 057 O Ring Adapter Chemical Pump 1 High Pressure Washing Kit Pump Assembly Parts List Item Part Number Description Qty Item Part Number Description Qty 9 000 111 188 Pump 4 0 gpm GP 1 10 000 111 184 Pump GP Chemical 1 11 000 143 001 Screw 1 4 20UNC X 0 75 Lg Hex Head 4 12 000 169 176 Valve 2 Way Chem Pump 1 13 000 169 221 Valve GP Pump ...

Page 151: ...ower Dash Left Pressure Washing Coated 1 9 000 052 052 Quick Connect 660 3 8 Brass w EPDM O Ring 1 10 000 052 769 Quick Connect High PSI Female 1 4 NPT 1 11 000 052 768 Quick Connect High PSI Male 1 4 NPT 1 12 000 143 126 Screw 10 24UNC X 0 50 Lg Hex Head 5 13 000 157 157 Switch Nason 1 350 psi Shutoff 1 14 000 052 090 Tee 1 4 NPT Branch M F F 2 15 000 169 214 Valve 2 Way Chem Pump 1 4 FPT S S 1 1...

Page 152: ...sing Small Water Box Branch Tee 3 16 Teflon 10 5 000 068 1159 Pump Head PSI Gauge 3 16 Teflon 62 000 068 1169 Solution Manifold Orifice Manifold 3 16 Teflon 68 000 068 822 Orifice Manifold Recovery Tank Dump Valve 3 16 Teflon 65 000 068 760 Chemical Meter Valve Chemical Pump 3 16 Teflon 77 000 068 1166 Flow Meter Valve Top Chemical Pump 3 8 Clear Braid 80 000 068 971 Chemical Jug Flow Meter Bottom...

Page 153: ...istributor to either perform the repairs or ship the parts to you Any questions you have regarding the warranty program should be directed to the Customer Service Department at 800 333 4757 7 a m to 5 p m Monday through Friday PT We shall always endeavor to be fair in our evaluation of your warranty claim and shall provide you with a complete analysis of our findings Diagnostic reimbursement is sp...

Page 154: ...utomatic shut off system Allowing foam to pass through blower HIGH PRESSURE WATER PUMP Failure to maintain proper oil level as recommended in pump manual Failure to change oil in pump at recommended intervals Failure to protect pump against freezing Failure to maintain pump protection shut off system Failure to use water softener in hard water areas Use of improper chemicals VACUUM TANK Failure to...

Page 155: ...ressure 1 200 psi Failure to protect against freezing HARD WATER DEPOSITS Failure to use or maintain a water softening system or a properly installed magnetic type descaler whichever might be necessary with machines operating in designated Hard Water Areas 3 0 grains or more per gallon WARRANTY PROCEDURE Warranty coverage is available to you through your local distributor If you have moved to a ne...

Page 156: ...E TO THE BUYER HYDRAMASTER WILL NOT BE LIABLE FOR ANY OTHER OR ADDITIONAL DAMAGES INCLUDING BUT NOT LIMITED TO INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FURNISHING PERFORMANCE USE OF OR INABILITY TO USE THE MACHINE ANY EXTENSIONS OF OR MODIFICATIONS MADE TO THIS WARRANTY BY A DEALER DISTRIBUTOR OF HYDRAMASTER ARE THE SOLE RESPONSIBILITY OF THE DEALER DISTRI...

Page 157: ...chemical solutions will help maintain your machine s water pump and water heating systems at peak efficiency and also help ensure fewer breakdowns HydraMaster s full line of machine accessories and chemicals can enhance cleaning performance while reducing your labor costs and include Upholstery Tools Wands Vacuum Hoses Tanks Van Accessories Hose Reels Carpet Care Detergents Rinse Agents Pre Sprays...

Page 158: ...Accessories and Chemical Solutions 12 2 ...

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