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HydraMaster Clutch Drive System 4.8 SV, Owner'S Manual And Maintenance Logs

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HydraMaster Clutch Drive System 4.8 SV Owner'S Manual And Maintenance Logs Download Page 8

CDS 4.8 SV Owner’s Guide - 6 

MACHINE SPECIFICATIONS

Frame 

23” W x 41.5” H x 61.0” L

Weight 

650 lbs (tank and console only)

Construction 

Tank 

Marine aluminum with baked-on epoxy finish
Chassis steel with baked-on finish
Cowling, fiberglass

Power Transfer  Electric clutch-driven shaft, key activated

Vacuum Blower  Gardner-Denver 408 Tri-Lobe

Water Pump 

Plunger pump, 4.0 gpm (at high speed), 1,200 operating psi, electric 

clutch control

Chemical 

System 

Last-step chemical injection, meter controlled

Heating System 

Engine heat recovery, plate heat exchanger system, standard Salsa 

heat exchanger package

Instruments 

Main Panel 

Electronic tachometer, 0-4,000 rpm

Water temperature gauge, 0-250 degrees F

Vacuum gauge, 0-30” hg
Hour meter, machine run-time
Keyed ignition, start/stop
Electronic circuit protection breaker, resettable
Machine status indicator lamps

Chemical flowmeter, 0-10 gph
Solution pressure gauge, liquid filled, 0-1,500 psi

Side Panel 

Water pressure adjustment

Blower lubrication port

Solution temperature control selector
High pressure solution outlets, quick-disconnect

Fresh water inlet fitting, quick-disconnect

Water box drain valve
Chemical controls

Summary of Contents for Clutch Drive System 4.8 SV

Page 1: ...1 P N 000 182 138D No part of this manual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permissi...

Page 2: ......

Page 3: ...in a visible location near the truckmount so that the log stays up to date Please note that records of maintenance must be kept and copies may be required to be furnished to HydraMaster before any wa...

Page 4: ...ation within this manual you may contact HydraMaster direct using the following phone numbers HOURS TELEPHONE NUMBERS E MAIL ADDRESSES Monday Friday 7 00 a m to 5 00 p m Pacific Time Technical Support...

Page 5: ...es this WARNING symbol throughout this document to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or state...

Page 6: ...state agencies to see if OSHA standards apply to your application NO SMOKING It is unsafe to smoke in or around the vehicle Do not allow any open flames in or around the vehicle CARBON MONOXIDE This...

Page 7: ...d or high pressure components ACID RINSE AGENTS Some acid rinse products can cause damage to internal machine components Failure to take appropriate measures to prevent acidic corrosion can result in...

Page 8: ...controlled Heating System Engine heat recovery plate heat exchanger system standard Salsa heat exchanger package Instruments Main Panel Electronic tachometer 0 4 000 rpm Water temperature gauge 0 250...

Page 9: ...er package Component power pack Equipment cowling Vacuum recovery tank Control console Dual tool wand hook up HydraMaster heat exchanger system Freeze guard system Wheel chock set Carpet tool wand 150...

Page 10: ...ecautions Installation Correctly installing the unit and recovery tank in your vehicle and securing them with bolts and tie down washers Checking the pump vacuum blower and engine oil levels prior to...

Page 11: ...A C on and allow the engine to idle for at least one minute 6 Release the parking brake With your foot on the brake pedal and with the A C on put the vehicle in D Drive and allow the engine to idle fo...

Page 12: ...decrease the performance of the system and are expected to seriously lower the reliability of the machine To validate a machine s warranty HydraMaster requires that all machines operating in designate...

Page 13: ...related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies The map shown in Figure 1 is...

Page 14: ...softener is more than made up for by an increased life of machine parts reduced chemical costs and continued cleaning efficiency The water softener will also increase the effectiveness of the cleanin...

Page 15: ...is to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is to equip your CDS 4 8 SV with an Automatic Waste Disposal System AWDS These system...

Page 16: ...uel tank to be certain there is adequate fuel to complete the job 3 Position the wheel chocks on one of the rear tires 4 If using a water supply hose which has not been used recently or if using a cus...

Page 17: ...from the system The prime hose is plumbed into the recovery tank Leaving the valve in the PRIME position will cause excessive chemical usage a When the chemical begins to flow through the flowmeter wi...

Page 18: ...f any dirty solution in your vehicle when storing the hoses 4 Disconnect the hoses and put them away 5 If you are using an outside water source turn the water supply faucet off Bleed pressure out of t...

Page 19: ...late local state or federal law If you have the optional AWDS drain the recovery tank into a sanitary drain system 1 When the recovery tank is drained lift the recovery tank lid and remove the filter...

Page 20: ...sition The Throttle Controller must be initialized anytime the Data Link Cable DLC harness is disconnected from the Data Link Connector To initialize the system switch ignition key to OFF position plu...

Page 21: ...shing Vehicle is moving RPM1 On Solid RPM1 mode selected engine at fast idle RPM1 Flashing RPM1 mode selected engine not at fast idle RPM2 On Solid RPM2 mode selected engine at fast idle RPM2 Flashing...

Page 22: ...erational Maintenance Appearance Maintenance Long Term Maintenance Schedule Drive Shaft Maintenance Important Record the date and machine hours on the maintenance log Maintenance logs are provided for...

Page 23: ...ehicle dealership Daily Check engine oil level Empty recovery tank inlet filter Dump and clean the recovery tank Inspect and clean garden hose screen Visually inspect machine for loose wires oil leaks...

Page 24: ...oil after first 50 hours every 300 hours thereafter Check pump oil Add as necessary Check pump drive belt for wear Check pump pulleys for wear Check CDS blower mounting fasteners drive shaft clamping...

Page 25: ...hours Check the CDS wiring harness for any chafing or wear especially in the vehicle engine compartment or near any rotating parts Check the vehicle wiring harness for any chafing or wear especially i...

Page 26: ...ginal appearance of your unit is important for two reasons 1 It represents a big dollar investment for your cleaning business and its appearance should reflect that fact A dirty machine does not look...

Page 27: ...nterval Machine hours months of service High pressure water pump rebuild 2 000 24 Vehicle engine thermostat 2 000 24 Vehicle engine accessory drive belt 2 000 24 CDS clutch 3 000 36 CDS drive shaft 3...

Page 28: ...in hot climates conditions above 95 F lubricate the drive shaft every 250 operating hours see Figure 4 The drive shaft splines should also be lubricated with a bearing grease with an application temp...

Page 29: ...27 CDS 4 8 SV Owner s Guide...

Page 30: ...d inspect Vac relief valve inspect clean Chemical container remove and clean Monthly Maintenance Recovery tank clean Battery terminals clean as needed High pressure lines internal check for chafing Al...

Page 31: ...al pump valves and diaphragm check Pump oil change every 300 hours Blower oil change every 250 hours Vehicle wiring harness check for chafing or wear Chemical pump inspect Salsa and Plate Heat Exchang...

Page 32: ...clean and inspect Vac relief valve inspect clean Chemical container remove and clean Monthly Maintenance Recovery tank clean Battery terminals clean as needed High pressure lines internal check for c...

Page 33: ...al pump valves and diaphragm check Pump oil change every 300 hours Blower oil change every 250 hours Vehicle wiring harness check for chafing or wear Chemical pump inspect Salsa and Plate Heat Exchang...

Page 34: ...clean and inspect Vac relief valve inspect clean Chemical container remove and clean Monthly Maintenance Recovery tank clean Battery terminals clean as needed High pressure lines internal check for c...

Page 35: ...al pump valves and diaphragm check Pump oil change every 300 hours Blower oil change every 250 hours Vehicle wiring harness check for chafing or wear Chemical pump inspect Salsa and Plate Heat Exchang...

Page 36: ...clean and inspect Vac relief valve inspect clean Chemical container remove and clean Monthly Maintenance Recovery tank clean Battery terminals clean as needed High pressure lines internal check for c...

Page 37: ...al pump valves and diaphragm check Pump oil change every 300 hours Blower oil change every 250 hours Vehicle wiring harness check for chafing or wear Chemical pump inspect Salsa and Plate Heat Exchang...

Page 38: ...clean and inspect Vac relief valve inspect clean Chemical container remove and clean Monthly Maintenance Recovery tank clean Battery terminals clean as needed High pressure lines internal check for c...

Page 39: ...al pump valves and diaphragm check Pump oil change every 300 hours Blower oil change every 250 hours Vehicle wiring harness check for chafing or wear Chemical pump inspect Salsa and Plate Heat Exchang...

Page 40: ...replace as necessary CH CH CH CH CH CH CH CH CH CH CH Flush Chemical System With White Vinegar F F F F F F F F F F F All fasteners tighten as needed CH CH CH CH CH CH CH CH CH CH CH Engine air cleane...

Page 41: ...k magnesium anodes P N 000 108 022 replace as necessary CH CH CH CH CH CH CH CH CH CH CH CH CH Flush Chemical System With White Vinegar F F F F F F F F F F F F F All fasteners tighten as needed CH CH...

Page 42: ...IVE REMEDIES AVAILABLE TO THE BUYER HYDRAMASTER WILL NOT BE LIABLE FOR ANY OTHER OR ADDITIONAL DAMAGES INCLUDING BUT NOT LIMITED TO INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNE...

Page 43: ......

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