HydraMaster 56113150 Information And Operating Instructions Download Page 15

15 - RX-20 / CMX-20 Owner’s Manual

15 - PEX 500 - SP Owner’s Manual

AFTER USING THE MACHINE

See the diagrams on pages A-9, A-10 and A-14.

1

 

To empty the solution tank, open Solution Tank Fill Opening 

(2)

 and vacuum out all unused solution into the recovery 

tank using the vacuum hose.  Rinse the tank with clean water.

2

 

Turn all the Power Switches 

(A, B, C & E)

 to OFF (O).  Unplug the Power Cords 

(20)

.  Coil the cords and secure them 

to the rear of the machine using the four Cord Retainer Straps 

(17)

.

3

 

To empty the recovery tank, loosen the Velcro strap retaining the Recovery Tank Drain Hose 

(4)

 into its side storage 

location.  Direct the hose to a designated waste water “DISPOSAL SITE” and remove the plug (hold the end of the hose above 

the water level in the tank to avoid sudden, uncontrolled flow of waste water).  Rinse the tank with clean water.  Inspect the drain 

hose; replace if kinked or damaged.

4

 

Disconnect the solution and vacuum hoses from the machine, at the Solution Hose Quick Disconnect 

(1)

 and Vacuum 

Hose Barb 

(3)

 respectively.  Flush the vacuum hose with warm water to wash any debris out of the vacuum hose and cleaning 

tool.  Inspect them for damage.  Fold down the Hose Hangers 

(21)

 and the hoses can be wrapped around the machine for 

storage.  Set the wand on the Wand Retainer Bracket 

(19)

 and secure to the back of the machine at the Wand Storage 

Clip 

(13).

 

 

NOTE:

  Trigger wand when disconnecting solution line to release pressure.

5

 

Wipe the machine with a damp cloth.  Do not use abrasive chemicals or solvents.

6

 

Perform any required maintenance before storage.

 

MAINTENANCE SCHEDULE

 

MAINTENANCE ITEM

Daily

Weekly

Yearly

Check / Clean Tanks & Hoses

Check / Clean Recovery Tank Shut-Off Float

Clean Extraction Wand/Tool

Inspect & Clean Solution Filter

*

Check Carbon Brushes

 

* Have a Hydramaster service technician check the vacuum motor carbon brushes once a year or after 300 operating hours.  

Check the pump motor carbon brushes every 500 hours or once a year.

 IMPORTANT!

Motor damage resulting from failure to service the carbon brushes is not covered under warranty.

  

See the Limited Warranty Statement.

7

 

Store the machine indoors in a clean, dry place with the recovery tank lid open.  

Keep from freezing.

 

POWER CORD MAINTENANCE

Once a week (or more often if necessary), check the power cords for cracked or damaged insulation, exposed wires in the cord 

or plug, and damaged or missing ground pin.  Repair or replace damaged cord or plug 

immediately

.

Summary of Contents for 56113150

Page 1: ...ssion of HydraMaster Specifications and information in this document are subject to change without prior notice All rights reserved 2021 HydraMaster INFORMATION AND OPERATING INSTRUCTIONS INFORMACI N...

Page 2: ...RX 20 CMX 20 Owner s Manual 2 PEX 500 SP Owner s Manual 2 This page intentionally left blank...

Page 3: ...Instructions 7 Know Your Machine 9 Know Your Switch Plate 11 Preparing the Machine for Use 12 Operating the Machine 12 After Using the Machine 15 Maintenance Schedule 15 Power Cord Maintenance 15 Tro...

Page 4: ...RX 20 CMX 20 Owner s Manual 4 PEX 500 SP Owner s Manual 4 This page intentionally left blank...

Page 5: ...e Be sure to register your warranty MODEL_________________________________________________ SERIAL NUMBER_________________________________________ UNCRATING THE MACHINE When the machine is delivered ca...

Page 6: ...ccurs to prevent vacuum motor damage SERVPRO Defoamer item 151 Do not let the pump run dry Do not use with damaged cord or plug If the machine is not working as it should has been dropped damaged left...

Page 7: ...local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in do...

Page 8: ...socket must be of watertight construction Inadequate extension cords can be dangerous Extension cords must be 12 3 and no longer than 50 feet Replace the cord or unplug immediately if the ground pron...

Page 9: ...9 PEX 500 SP Owner s Manual KNOW YOUR MACHINE 1 Solution Hose Quick Disconnect 2 Solution Tank Fill Opening 3 Vacuum Hose Barb 4 Drain Hose 5 Handles 6 Roller Balls 7 Wheel 8 Castor 9 Solution Filter...

Page 10: ...YOUR MACHINE CONTINUED 11 Recovery Tank Lid 12 Switch Plate 13 Wand Storage Clip 14 Pressure Adjustment Knob 15 Pressure Gauge 16 Pressure Relief Valve 17 Cord Retainer Straps four 18 Hour Meter Opti...

Page 11: ...nd OFF C Vacuum Switch This switch turns the second of the two vacuum motors ON and OFF D Circuit Indicator When this light is on it indicates that the two cords are on a separate circuit CAUTION The...

Page 12: ...remove the priming hose 5 Connect a solution line to the Solution Hose Quick Disconnect 1 Attach the other end of the solution line to the cleaning tool NOTE If there is pressure built up in the solu...

Page 13: ...the solution tank Do not let the pump run dry When the solution tank gets low turn off the pump and the vacuum motor s refill the solution tank with water and the proper ratio of cleaning detergent Em...

Page 14: ...RX 20 CMX 20 Owner s Manual 14 PEX 500 SP Owner s Manual 14 OPERATING THE MACHINE...

Page 15: ...g tool Inspect them for damage Fold down the Hose Hangers 21 and the hoses can be wrapped around the machine for storage Set the wand on the Wand Retainer Bracket 19 and secure to the back of the mach...

Page 16: ...ll and needs to be emptied Recovery tank ball float is stuck closed Clean so ball moves freely No power in the wall outlet check to see if the breaker has tripped Contact your distributor for addition...

Page 17: ...17 RX 20 CMX 20 Owner s Manual 17 PEX 500 SP Owner s Manual...

Page 18: ...WATER FLOW Item Description 1 Solution Tank 2 Fresh Water Inlet Filter 3 500PSI Pump 4 Unloader Valve 5 Pressure Gauge 6 Pressure Relief Valve 7 500PSI Quick Connect 8 Heater BLUE FRESH WATER GREEN 5...

Page 19: ...BLK H1 240V LAMP NEON H1 240V LAMP NEON S1 S1 1 2 3 4 SW5 TEMP 1 SW5 TEMP 1 M M2 VAC 1 M M2 VAC 1 1 2 L5 CHOKE COIL L5 CHOKE COIL M M1 PUMP 500 PSI M M1 PUMP 500 PSI E6 FILTER E6 FILTER E2 HOURMETER O...

Page 20: ...Assemblies and Parts Lists 20 HydraMaster PEX 500 PEX 500 Owner s Manual 20...

Page 21: ...em Assembly and Parts List 31 PEX 500 SP Recovery System Assembly and Parts List 33 PEX 500 Syphon Hose for HHP 12 Assembly and Parts List 35 PEX 500 Heater Complete 120V 2000W Assembly and Parts List...

Page 22: ...4 1 2X 4339 4344 1 2 000 081 563 56380692 1 LTR REVISION DESCRIPTION COD C 081 564 WAS 56383E31 D 081 563 WAS 56100705 PART OF 081 564 SET ADDED 56044717 C D 8 7 6 5 4 3 2 E F 56380831 1 56384917 1 1...

Page 23: ...VD C 081 564 WAS 56383E31 10 28 2020 L O L R D D R D D D 081 563 WAS 56100705 PART OF 081 564 SET ADDED 56044717 01 06 2021 L O L R D D R D D 7 1 SYPHON HOSE FOR HHP 12 VARIOUS SUBSYP1 6 1 SOLUTION SY...

Page 24: ...PEX 500 SP Owner s Manual 24 Figure 2 PEX 500 120V 60Hz Pallet Assembly 2 4 1 27 26 36 16 16 31 38 19 35 18 32 31 37 33 B C D E...

Page 25: ...052 H32 2025A 41 1 NUT 8 32UNC HEX NYLOCK AISI 304 000 094 059 40 1 NIPPLE 1 4 NPT CLOSE AISI 316 000 052 517 39 2 MOUNT HEAT EXCHANGER CTD PEX STEEL 455USP 38 1 HOSE 3 8 ID x 30 LG RUBBER 56113063 37...

Page 26: ...56113086 56 29 53 28 41 54 47 51 2X 42 10 56 13 63 61 62 9 8 50 4X 61 13 20 57 4X 17 2X 61 4X 39 2X 34 64 4X 58 4X 8 D C B A 1 3 4 5 5 4 3 2 1 E F SCALE 1 3 SHEET 2 OF 3 PROPRIETARY INFORMATION 11015...

Page 27: ...6 2X 12 66 65 46 6 5 40 25 22 51 11X D C B A A B C D 8 7 6 5 4 3 2 1 E F E F PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE PART NUMBER 56113E01 REV PALLET SYSTEM PEX...

Page 28: ...PEX 500 SP Owner s Manual 28 56 29 53 54 9 8 50 4X 61 13 20 B C D E F Figure 6 PEX 500 120V 60Hz Item 635K Pallet Assembly 56 1 C D 8 7 6 5 E F...

Page 29: ...56215 GROMMET 2 ID X 1 4 GRV X 1 3 4 HOLE 1 Pallet System PEX 500 120V 60Hz Assembly Parts List 29 56113021 HANGER HOSE S S 1 30 56113046 HARNESS MAIN 1 31 56113079 HOSE ASSEMBLY 1 4 I D X 23 5 LG 1 3...

Page 30: ...WRAP w SPUR GROMMET 4 61 000 174 001 WASHER 10 FLAT 12 62 56004000 WASHER 0 765 I D X 1 312 O D X 0 090 FLAT S S 1 Pallet System PEX 500 120V 60Hz Assembly Parts List 63 56004001 WASHER 0 8 I D X1 1...

Page 31: ...SOLUTION TANK EX30 11 3 SCREW 1 4 20UNC x 0 75 LG HEX HEAD 10 16 SCREW 1 4 20UNC x 0 50 LG S S HEAD 9 1 SCREW 10 32 X 5 8 MS FLAT 8 1 SCREW 10 32 X 3 8 SLOTTED 7 2 NUT 10 32UNF HEX NYLOCK 6 1 NIPPLE P...

Page 32: ...20UNC x 0 50 LG S S HEX HEAD 16 11 000 143 001 SCREW 1 4 20UNC x 0 75 LG HEX HEAD 3 12 56113148 TANK SOLUTION w FITTING PEX 500 GREEN 1 13 290 WASHER EPDM 7 32 X 1 8 3 14 000 174 001 WASHER 10 FLAT 1...

Page 33: ...OUND LID POLYETHY 6 1 DRAIN HOSE ASSEMBLY 1 5IDX20 4 EPDM 5 1 CLAMP SIZE 24 HOSE S STEE 4 1 CHAIN 8 w D COUPLINGS BOTH ENDS VARIOU 3 1 CAP DRAIN HOSE PLASTI 2 1 INSERT 1 1 2 FPT X 1 1 2 HOSE PVC 1 1 A...

Page 34: ...EW 6 X 3 8 S S TRUSSHEAD P 1 12 000 143 731 SCREW 8 32UNC X 1 125 LG PHILLIPS HEAD S S 1 13 56113149 TANK RECOVERY w FITTING PEX 500 GREEN 1 PEX 500 SP Recovery System Assembly Parts List Item Part Nu...

Page 35: ...SY USED ON P T 11 26 2019 09 15 2020 09 15 2020 REV E SYPHON HOSE FOR HHP 12 MACHINE FINISH 125 L R K L R K PEX 500 RCM 56384886 56384887 PEX 500 HM PEX 500 HM CSA 56384885 SUBSYP1 CODE 1 386 Item Par...

Page 36: ...17 3M 56 TAPE 3 SEE ENG 45975 OR ADHESIVE MATERIAL PRODUCTION LINE REFERENCE CARD FOR SEALANT INFORMATION 4 COVER HEAD OF 6 AND 3 WITH ADHESIVE 000 146 048 5 APPLY 000 087 300 THERMAL PASTE TO THE MET...

Page 37: ...2230 TERMINAL FULLY INSULATED MALE 16 14 GA 2 11 81 THERMAL CUT OUT RED 262 1 12 56113030 THERMOSTAT SNAP ACTION 150 1 13 399 THERMOSTAT SNAP ACTION 186 1 14 157C TUBE FITTING 1 4 TUBE X 1 8 P 2 15 00...

Page 38: ...USED ON NEXT ASSY APPLICATION WEIGHT PART NUMBER UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 SIZE C 11015 47th Avenue West Mukilteo Washington 98275 PROPRIETARY IN...

Page 39: ...6113083 NEW 09 16 2020 L O L L R K ITEM NO QTY DESCRIPTION MATERIAL P 4 1 VALVE COVER 6061 5 3 1 VALVE 2 WAY BALL S STEEL 5 2 1 TEE 1 4 NPT BRANCH M F F BRASS 00 1 1 ELBOW 1 4 NPT X 3 8 BARB X 90 BRAS...

Page 40: ...NGE 950D 143 606 TO BE PART OF 950F 037 009 WAS 56172230 037 012 WAS 56900902 5 5 2020 L O L L R F 106 007 WAS 106 047 ADD WIRE COLORS 01 06 2021 L O L L R 7 1 TERMINAL FULLY INSULATED MALE 16 14 GA V...

Page 41: ...AR 2 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES PART NUMBER WEIGHT APPLICATION NEXT ASSY USED ON L O L 09 09 2020 09 15 2020 09 15 2020 REV A ASSEMBLY SWITCH PANEL...

Page 42: ...ISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 11015 47th Avenue West Mukilteo Washington 98275 PROPRIETARY INFORMATION MACHINE FINISH TOLERANCES X 1 14 5X 16 3X 11 5 19 15 9 4 3 1...

Page 43: ...EMBLY BALL FLOAT MACHINE FINISH 125 L R K PEX 500 HM 56113E32 56113E13 PEX 500 SM PEX 500 SP 56113E29 4 996 0 130 HOT GLUE ALL AROUND JOINT HOT GLUE OVER TOP OF RIVET TYP ABS CEMENT UNIVERSAL CEMENT 6...

Page 44: ...belts cords switches valves hoses rubber parts electrical motor components or adjustments This warranty does NOT apply to parts not manufactured by HydraMaster such as electric motors pumps gauges an...

Page 45: ...follow this procedure When contacting your distributor for a warranty repair or replacement of parts please have the model and serial number of your machine ready A Returned Merchandise Authorization...

Page 46: ......

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