Hydrafeed MSV 65 Operation Manual Download Page 1

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Short Magazine Barfeed

MSV 65

Operation Manual

2017-03-V3.2-SDH

Hydrafeed Ltd.
Talgarth House

Bond Avenue

Mount Farm

Milton Keynes

MK1 1JD

Tel : 01908 376331 Email: [email protected]

Fax: 01908 647843 www.hydrafeed.co.uk

Summary of Contents for MSV 65

Page 1: ...agazine Barfeed MSV 65 Operation Manual 2017 03 V3 2 SDH Hydrafeed Ltd Talgarth House Bond Avenue Mount Farm Milton Keynes MK1 1JD Tel 01908 376331 Email info hydrafeed co uk Fax 01908 647843 www hydrafeed co uk ...

Page 2: ... 1 Bar Type 23 3 2 2 Bar Diameter Setting 24 3 2 3 Material Selection 24 3 2 4 Push Torque Adjustment 25 3 3 Component length 26 3 4 Position Setup 27 3 4 1 End of Bar Position 27 3 4 1 1 Spindle length setup 28 3 4 1 2 Clamping length setup 28 3 4 2 Loading selection 29 3 4 3 Pushrod retract position 31 3 5 Feeding type 33 3 5 1 Sub spindle pull 34 3 5 2 Barfeeding with without turret 37 3 6 Bar ...

Page 3: ...0 4 10 Servo motor speed value setting 100 4 11 Demo function 110 4 12 Sensor position setting 110 4 13 Chuck Type Selection 114 4 14 Shaft Load Space Setting 115 4 15 Language Selection 116 4 16 Maintenance 117 4 17 Pulse Output Selection 118 4 18 Flag adjustment 119 4 19 Thickness of shaft load plate 120 4 20 Back stop option 121 4 19 Eject remnant by new option 122 5 History 123 5 1 Alarm Histo...

Page 4: ...blown fuses of the same size and type as originally furnished Remove any loose parts or tools left on machine or in the work area before operating the machine Before pressing the cycle start button be sure that proper functions are programmed and that all controls are set in the desired modes Do not exceed the rated capacity of machine Use feed tube liners in the spindle of the lathe when using ba...

Page 5: ...rane hoist cables 1 5 Accessories Supplied The various accessories required for the operation and maintenance of the MSV65 are supplied with each barfeeder These accessories are packed in the crate a Electrical connection cabinet key b Additional Pushrod c Interface Connection Cable 1 6 Preparations for installing the barfeeder To ensure a correct installation and a rapid start up 1 6 1 The assemb...

Page 6: ...he corners of the lathe 1 7 Mounting Anchoring and Alignment Caution The alignment of the barfeeder relative to the machine tool is the most important operation of the installation and must be carried out with extreme care The amount of time taken for the alignment procedure is unimportant when compared with the problems which may be occurred on the machine or barfeeder 1 7 1 Preparation for the A...

Page 7: ...ush rod back Change the bush to match the push rod Step 4 Replace the push rod and screw it and push rod back by using no 19 spanner 1 9 Retraction of the Barfeeder for Spindle Service If the retraction of the barfeeder is needed for any spindle service unlock the locking system by sliding the locking pin through its slot as shown on the Figure 5 Retracting The Barfeeder F1 Unlock the locking devi...

Page 8: ...5 1 2M 1330 1 5M 1570 1198 1 2M 251 1 5M 371 130 210 1 2M 1840 1 5M 2140 1 2M 1320 1 5M 1620 1300 529 890 1220 276 65 435 560 555 Figure 1 Floor Plan ...

Page 9: ...6 Figure 2 Assembly Plan ...

Page 10: ...7 Figure 3 Manual Adjustments ...

Page 11: ...8 Figure 5 Retracting The Barfeeder ...

Page 12: ...9 Figure 6 Transportation by forklift truck ...

Page 13: ...10 Figure 7 Greasing the Ball screw ...

Page 14: ...11 Figure 8 Transportation by crane hoist cables ...

Page 15: ...12 2 Operation Panel 2 Operation Panel 2 1 Power On and First Screen Main switch ON Touch on home symbol and see main menu MAIN SWITCH 1 NEXT SCREEN ...

Page 16: ... Possible to enter parameters alarm history and plc I O screen Don t select manual mode and don t enter parameters screen if CNC and bar feeder are running in auto mode it can be dangerous Select auto mode and see that is impossible to use manual mode Possible to enter parameters alarm history and plc I O screen ...

Page 17: ... manual Touch on up button screen Loading mechanism moves up until centring active bar diameter Touch on down button Touch on forward button Loading mechanism moves down until down limit If the loading mechanism is up flag moves although pushrod moves until forward limit ...

Page 18: ...rod and flag must be at reference position And you also want to move pushrod or flag loading mechanism must be at up position or down position And you can see all motions on the screen 2 4 Auto cycle Touch on symbol and jump to auto screen Bar feeder is running in auto mode See the number of cut down pieces at bottom right See the number of pieces that will be cut down at centre You can see all th...

Page 19: ...16 2 Operation Panel ...

Page 20: ...17 2 Operation Panel ...

Page 21: ...et piece counter you can touch on number and write 0 value If you want to stop auto cycle touch auto cycle button 2 seconds while bar feeder runs in auto cycle Questioning screen will appear See next page Touch on home icon jump to main menu ...

Page 22: ...t middle of the screen Before the movement of bar feeder completed you can touch the auto cycle button back to the questioning screen and make you new selection If you select 1 NO stop now sign disappear bar feeder will continue operating Stop now sign disappear bar feeder return to normal operation When bar feeder stops please see this screen ...

Page 23: ...bar feeder alarm signal 1 bar only show at middle of the screen Before completion of the bar you can touch the auto cycle button to go to back to the Questioning screen and make you new selection If you select 1 NO 1 bar only sign disappear bar feeder will continue operating 1 bar only sign disappear bar feeder return to normal operation When bar feeder stops please see this screen ...

Page 24: ...hout turret 3 Multiple fed components 4 Feeding against moving turret 1 End of bar position 2 Loading selection 3 Pushrod retract position 4 Material selection 5 Push torque adjustment 1 Bar type 2 Bar diameter 3 The number of times for trying push new profile bar pass through the chuck 2 Component length 5 Bar rack angle 6 Back stop 7 Chucking mode ...

Page 25: ...nter 5 BAR LENGTH MAX setting 6 Hexagonal bar timer setting 7 1st feed error correction 8 Chuck close bar check torque value setting system setup 8 Center line correction 10 Other 9 Barfeed Programs 2 Eject remnant 3 Shaft load ...

Page 26: ...TYPE Diameter 5 basic setting to be set You can select material type on 1 Bar type If select hexagonal bar hexagonal bar setting require as below If select hexagonal bar You must 1 Write the numbers of time for trying 2 Part off with turret 3 Eject remnant by pushrod ...

Page 27: ...Diameter Setting 3 2 3 Material Selection 1 Touch onφ numeric 2 Seems a numerical display 3 Write bar diameter and press ENT NOTE Setting rang 5mm 65mm You can choose material type torque varies in different density of material ...

Page 28: ...25 3 User Setup 3 2 4 Push Torque Adjustment Touch on up button Every touch adds one percent to torque value Touch on down button Every touch minus one percent from torque value ...

Page 29: ...26 3 User Setup 3 3 Component length Touch on W numeric Seems a numerical display Write W length and press ENT W Component cutter length cutter Component ...

Page 30: ...User Setup 3 4 Position Setup 3 4 1 End of Bar Position Select Position setup 3 basic setting to be set Select 1 End of bar Position 2 setting to be set 2 setting to be set 1 Spindle length 2 Clamping length ...

Page 31: ... Touch on S numeric Seems a numerical display If present position 1200 mm Write S length 1200 and press ENT S Distance between the front of pushrod and the rear of chuck Measure the clamping length of the chuck Touch on C numeric Seems a numerical display If distance 50 mm Write C length 50 and press ENT C Distance between the front of chuck jaws and the rear of chuck ...

Page 32: ...tion 1 Set loading with turret or without turret 2 set loading position You can choose loading with turret or without turret Note 1 Loading a profile bar must loading with turret 2 If S C Value is greater than the F Value you can only select loading without turret ...

Page 33: ...nt position value Touch on F numeric Seems a numerical display If present position 1500 mm Write F length 1500 and press ENT F Distance between the front of pushrod and the loading position Note Any different loading position for a new bar Value F must be changed As follow ...

Page 34: ...t position Two retract positions to be set 1 Retract length 2 Fixed retract position Touch on A numeric Seems a numerical display Write A length and press ENT retract length A During operation of CNC to avoid the damage of push rod with the direct contact to the bar Note min setting 10 mm ...

Page 35: ...ause the direct contact with the spindle liner to avoid the damage during operation pushrod has to retract to a fixed position to avoid the contact Push the pushrod to the position that is not contacted with the spindle than see present position value Touch on B numeric Seems a numerical display If present position 1100 mm Write B length 1100 and press ENT ...

Page 36: ...ding type A If CNC is double spindle lathe selected on 4 5 Lathe selection A Two setup appear 1 Sub spindle pull 2 Barfeeding with without turret B If CNC is single spindle lathe selected on 4 5 Lathe selection B One setup appear 1 Barfeeding with without turret A B ...

Page 37: ...34 3 User Setup 3 5 1 Sub spindle pull Select Sub spindle pull ...

Page 38: ... bar to position 2 chuck close cutting 2 M98 Pxx go to sub program M99 return Part off without turret Pxx Sub program Chuck open M code Chuck close Part off M99 go to main program Part off with turret Pxx Sub program Chuck open M code W 100 Turret come to loading position M code Chuck close Part off M99 go to main program For Sub spindle pulling function The M code of lathe main program is for the...

Page 39: ...36 3 User Setup ...

Page 40: ...t turret 1 Feed to turret OR Select Barfeeding with without turret Select 1 Barfeeding with without turret You can choose Feed to turret or Feed to position Select Feed to turret You can select to Single fed components or Multiple fed components ...

Page 41: ...ser Setup A Single fed components B Multiple fed components If select Single fed components every feeding length according to length set in 3 3 If select Multiple fed components Set as below Setting Completed ...

Page 42: ...utting 2 Turret come to position 3 40mm position Chuck open M code feed command Chuck close Cutting 3 Turret come to position 4 10mm position Chuck open M code feed command Chuck close Cutting 4 M98 Pxx go to sub program M99 return Pxx Sub program Chuck open M code optional bar change W 100 Turret come to loading position M code optionan bar change Chuck close Part off M99 go to main program Pxx S...

Page 43: ...40 3 User Setup ...

Page 44: ...41 3 User Setup ...

Page 45: ...e go to correct position Sub spindele Chuck close clamping the bar Chuck open sub spindele pull bar to position 2 80mm position M code feed command Chuck close cutting 2 M98 Pxx go tol sub program M99 return Pxx Sub program Chuck open M code optionan bar change W 100 Turret come to loading position M code optionan bar change Chuck close Part off M99 go to main program Pxx Sub program Chuck open M ...

Page 46: ...43 3 User Setup ...

Page 47: ...44 3 User Setup ...

Page 48: ...45 3 User Setup ...

Page 49: ...the parameter Too long Too short when step 7 finish 1 Feeding length W the parameter of Too long 2 Feeding length W the parameter of Too short 3 When above situation occurs alarm Too long Too short will be triggered at step 8 C Feeding against moving turret function ...

Page 50: ...open and M code barfeeder push bar to stop when material at stop chuck close lathe start machining 2 EOB End of bar position S value spindle length W value Component length 3 IF Pushrod push the bar over than S value alarm 39 will appear End of bar position setting too long ...

Page 51: ...48 3 User Setup 2 Feed to position If select feed to position every feeding length according to length set in 3 3 ...

Page 52: ...ition is based on the bar diameter and the angle of bar rack Both sides of the bar rack has a angle gauge check and input the angle value into bar rack angle setting value and the barfeed will calculate the correct loading position The barfeed will move horizontally to the loading position first and lift to the correct bar central position ...

Page 53: ...stock front loading working by individually manual operation For Back stop function you can choose CNC chuck signal or barfeeder foot switch optional part to control the Pushrod forward and Backward Select Back stop Select system setup item 16 Back stop option ...

Page 54: ...hrod to the turret position than see present position value Touch on P numeric Seems a numerical display If present position 1200 mm Write P length 1200 and press ENT P Distance between the front of pushrod and the turret position ...

Page 55: ...52 3 User Setup Select Back stop ...

Page 56: ...53 3 User Setup Auto back stop position P ...

Page 57: ...hucking mode 4 If chuck mode function is on pushrod is not in reference position will appear 30 pushrod not in reference position let pushrod back to reference position 30 will disappear 5 If chuck mode function is on Cover is open will appear 31 Cover is open Close the cover 31 will disappear 6 If chuck mode function is on Sliding rail is unlocked will appear 33 Sliding rail is unlocked Move the ...

Page 58: ... Center line correction Select Center line correction When you loading mechanism moves up until centring active bar diameter you may use the Center line correction to compensate the error happen on the loading up position ...

Page 59: ...d Programs 3 10 1 Ways to search DATA address 1 By up and down button To save or call JOB setting data press setting record Touch up button Data address indicate from 00 to 99 Touch down button Data address indicate from 99 to 00 ...

Page 60: ...57 3 User Setup 2 By inserting DATA number Touch on DATA numeric Seems a numerical display To call DATA 199 Write DATA 199 and press ENT ...

Page 61: ...58 3 User Setup 3 10 2 To Save MMI Data to DATA 01 Step 1 Touch up button Step 2 Touch save button Step 3 Touch on YES button to save Note if touch on NO or NEXT button will jump back to last screen ...

Page 62: ...ram numeric Seems a numerical display If CNC program number is 000089010 Write 000089010 and press ENT Step 5 Touch on OK button Note If touch on cancel or NEXT button will jump back to last screen but data remain unchanged Setting Completed ...

Page 63: ...60 3 User Setup Touch on Detail button to review all setting data ...

Page 64: ...61 3 User Setup OR ...

Page 65: ...1 Touch up or down button to DATA 10 or 2 Touch on DATA numeric to insert 10 1 Counter check and confirm the CNC program number is correct 2 Touch on transfer button Touch on YES button to transfer Note If touch on NO or NEXT button will jump back to last screen ...

Page 66: ...63 3 User Setup Setting Completed ...

Page 67: ... 3 10 4 To Reset DATA 10 1 Touch up or down button to DATA 10 or 2 Touch on DATA numeric to insert 10 Touch on Reset button Touch on YES button to reset NOTE if touch on NO or NEXT button will jump back to last screen ...

Page 68: ...65 3 User Setup Setting Completed Touch on HOME symbol will jump to main screen ...

Page 69: ... turret Eject remnant by New Bar under the conditions as below 1 Round Bar on 3 2 1 2 Single fed components on 3 5 2 3 Turret comes to loading position function must be under M code finish signal on 4 8 4 To choose new bar waiting position go to system set up Eject remnant by new bar option 1 Loading new bar and wait 2 Loading new bar to material sensor and wait ...

Page 70: ...67 3 User Setup 1 Eject new bar without turret ...

Page 71: ...68 3 User Setup 2 Eject new bar with turret ...

Page 72: ...69 3 User Setup 3 EJecting remnant by new bar you can choose 1 loading new bar and wait 2 loading new bar to material sensor and wait ...

Page 73: ...s of shaft load you are able to load bar down to minimum 100mm Before using this function you need to enter system setup item 13 shaft loading space setting to set the E value that is space between CNC and Barfeeder Select system setup item 13 shaft loading space setting ...

Page 74: ...71 3 User Setup If bar length E value shaft loading space If bar length E value shaft loading space ...

Page 75: ...d set maximum Components value Setting range 0 pcs to 999999 pcs If you select piece counter and set maximum Components value when the barfeeder counter value reaching to setting value then barfeeder will stop completely and appear alarm 13 bar feeder reached part counter Max setting value ...

Page 76: ...set maximum Components value and select Stop at bar change When the barfeeder counter value reaching to setting value after feeding the complete bar bar feeder will stop completely and appear alarm 13 bar feeder reached part counter Max setting value ...

Page 77: ...ar Slow speed L MAX The longest bar placed on the bar rack the purpose to reduce the bar change time SUPER65 1 2M L MAX Setting range 300mm to 1250mm SUPER65 1 5M L MAX Setting range 300mm to 1550mm SUPER65 1 8M L MAX Setting range 300mm to 1850mm Note All bars must place against to the front side of the bar rack ...

Page 78: ...75 3 User Setup 3 11 6 Hexagonal bar time setting Select 6 Hexagonal bar time setting Time delay before pushrod retract if the bar not passing through the chuck Setting range 0 5 5 sec ...

Page 79: ...ed error correction Select 7 1st feed error correction When you select 1 chuck close bar check 2 Feed to position you may use the 1st feed error correction to compensate the error happen on the 1st feed after chuck close bar check ...

Page 80: ...e Setting Select 7 Chuck close bar check torque value setting To prevent bending on small diameter bar stock during bar check you may reduce the pushing pressure by reducing the torque value setting ranges 200 1000 2 3 11 7kg Factory setting data 1000 11 7kg ...

Page 81: ...78 4 System Setup 4 System Setup Touch on NEXT and jump to system setup Touch on system setup and jump to password screen If you write correct password that will jump to system setup area ...

Page 82: ...tion setup 4 Lathe selection 5 Chuck open close bar check function setup 6 Time delay for chuck close then pushrod retract setup 7 Bar end then turret comes to part off position function setup 8 Cover operation function setup 9 Servo motor speed value setting 10 DEMO function 11 Sensor position setting 13 Language selection 15 Maintenance 12 Chuck type selection 14 Shaft loading space setting 16 P...

Page 83: ...80 4 System Setup 4 2 Interface Signals Selection 4 2 1 Bar End Signal Function Select 3 Bar end To select Bar end signal function please refer the flow chart as below ...

Page 84: ...81 4 System Setup ...

Page 85: ...eeder in CNC auto mode to cycle start bar feeder CNC must be in auto mode otherwise Warning symbol 07 CNC not in auto mode appear 1 Select After bar feeder ready CNC send auto mode to cycle start bar feeder CNC must be manual mode if cycle start bar feeder bar feeder in CNC auto mode Warning symbol 07A CNC in auto mode appear 2 CNC auto mode signal should send after bar feeder cycle start ...

Page 86: ... Setup 4 2 3 CNC Emergency stop signal function 4 2 4 Interface signal Optional function selection Touch on NEXT Select 4 CNC emergency stop If you choose emergency stop you must also choose normally close or open ...

Page 87: ...ct Bar feeder waiting CNC auto mode to continue Changing CNC auto to manual mode while bar feeder is in auto cycle 1 bar feeder will waiting CNC auto mode to continue Alarm symbol 21A CNC was in auto mode but not now Now bar feeder waiting CNC auto mode to continue 2 During bar feeder in operation changing CNC auto to manual mode bar feeder will stop completely Alarm symbol 21 CNC was in auto mode...

Page 88: ...sing M code finish feeding signal from Bar feeder Main program Chuck open M00 CNC waiting Chuck close Cutting M98 Pxx go to sub program M99 return Pxx Sub program Chuck open M00 CNC waiting Chuck close Part off M99 go to main program Main program Chuck open M code feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code feed command Chuck close Part o...

Page 89: ...for bar change Note To release M code feed command and M code optional by using M code finish feeding signal from Bar feeder Eject new bar without turret Main program Chuck open M code feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional Chuck close Part off M99 go to main program ...

Page 90: ... change Note 1 To release M code feed command by using M code finish feeding signal from Bar feeder 2 To release M code optional by using M Fin optional signal from Bar feeder Eject new bar without turret Main program Chuck open M code feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional Chuck close Part off M99 go to main program ...

Page 91: ...d limit than see present position value Touch on A numeric Seems a numerical display If present position 1755 mm Write A length 1870 and press ENT A Length of flag motion Touch on B numeric Seems a numerical display B Length for slow pushing Select 2 Carriage position setup ...

Page 92: ...ouch on C numeric Seems a numerical display Write C length and press ENT C Length for flag going back slowly Touch on D numeric Seems a numerical display Write B length and press ENT B Length for pushrod going back slowly ...

Page 93: ...on t setting For manufacturer only 2 Bar diameter loading up position setting Loading mechanism speeds setting Black loading up dowm Vertical movement Blue Horizontal movement Don t setting For manufacturer only 1 Loading mechanism speed The screens are setting for loader Vertical and horizontal position Don t setting For manufacturer only ...

Page 94: ... 4 System Setup 4 5 Lathe Selection 4 6 Chuck Open Close Bar Check Function Setup Select 4 Lathe selection You can choose single or double spindle lathe Select 5 Chuck open close bar check function setup ...

Page 95: ...heck bar NO bar in spindle loading new bar YES Confirm Bar reaching loading position M code finish Signal to CNC lathe 2 CYCLE START YES loading chuck open new bar NO pushrod check bar NO bar in spindle ALARM YES Confirm bar feeder ready 1 Chuck open bar check 2 Chuck close bar check ...

Page 96: ...k close then pushrod go back Setting range 00 sec to 5 0 sec Select 6 Time delay for chuck close then pushrod retract setup Select 7 Bar end then turret comes to new bar loading position function setup You can choose turret come to new bar loading position by time or by M code finish signal Note By time function T1 Time for ejecting remnant T2 Time for turret to move in position ...

Page 97: ...94 4 System Setup ...

Page 98: ...uck close Cutting M98 Pxx go to sub program M99 return Pxx Sub program 1 Chuck open 2 G 04 X 5 0 T2 delay 5 0 sec 5 W 100 turret come to loading position 6 M00 CNC waiting Chuck close Part off M99 go to main program If CNC interface provided with chuck open signal only without M00 feed back signal normally By time will be used ...

Page 99: ...C waiting 7 Chuck close 8 W 100 turret come to loading position 9 Chuck open 10 M00 CNC waiting Chuck close Part off M99 go to main program Note Clamping of collet chuck without material may cause the damage of the chuck Three jaw chuck will be exceptional ...

Page 100: ...de feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code feed command W 100 turret come to loading position M code feed command Chuck close Part off M99 go to main program If CNC interface provided with chuck open signal and M code signal normally By M code finish signal will be used ...

Page 101: ...de feed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional W 100 Turret come to loading position M code optional Chuck close Part off M99 go to main program If CNC interface provided with 1 chuck open signal 2 M code signal 3 M code optional signal Normally By M code finish signal will be used ...

Page 102: ...ed command Chuck close Cutting M98 Pxx go to sub program M99 Return Pxx Sub program Chuck open M code optional W 100 turret come to loading position M code optional Chuck close Part off M99 go to main program If CNC interface provided with 1 chuck open signal 2 M code signal 3 M code optional signal 4 M FIN optional signal Normally By M code finish signal will be used ...

Page 103: ... operation function setup 4 10 Servo motor speed value setting Select 8 Cover Sliding rail operation function You can select to operate the barfeed Auto and manual can not t Operate under manual mode l Select 9 Servo motor speed value setting ...

Page 104: ...tting data 400 260mm sec On measuring bar length feeding speed under position mode speed setting ranges 300 1200 30 120mm sec Factory setting data 1000 100mm sec After bar length measuring feeding fast speed under position mode Note for small diameter bar recommended speed not to be too high to avoid the impact at the entrance of spindle liner speed setting ranges 500 6000 50 600mm sec Factory set...

Page 105: ...peed setting ranges 300 2000 30 200mm sec Factory setting data 1000 100mm sec Fast speed setting for push bar to part off position position mode speed setting ranges 500 3500 50 350mm sec Factory setting data 2500 250mm sec Slow speed setting before reaching part off position position mode NOTE Part off without turret lower the speed to avoid position error speed setting ranges 300 1200 30 120mm s...

Page 106: ...eed setting for HEX bar to part off position torque mode speed setting ranges 200 1000 130 650mm sec Factory setting data 400 260mm sec Slow speed setting for HEX bar to part off position torque mode speed setting ranges 80 300 52 195mm sec Factory setting data 200 130mm sec Select 9 Pushrod feeding speed setting 1 Feed to turret speed setting 2 Feed to position speed setting ...

Page 107: ...eed setting Fast speed setting for pushrod to reach 20mm bar stock speed setting ranges 1000 10000 100 1000mm sec Factory setting data 5000 500mm sec Slow speed setting for push bar to require position speed setting ranges 300 5000 30 500mm sec Factory setting data 800 80mm sec ...

Page 108: ...105 4 System Setup Hold speed setting for push bar to turret stopper setting ranges 100 500 65 325mm sec Factory setting data 150 98mm sec ...

Page 109: ...d setting for pushrod to reach 20mm bar stock speed setting ranges 1000 7000 100 700mm sec Factory setting data 5000 500mm sec Slow speed setting to push bar to require position Note lower the speed to avoid positioning error speed setting ranges 200 1000 20 100mm sec Factory setting data 800 80mm sec ...

Page 110: ...Flag retract slow speed value setting Fast speed setting to pushrod Flag retract position mode speed setting ranges 5000 16000 500 1600mm sec Factory setting data 16000 1600mm sec Slow speed setting to pushrod Flag retract position mode speed setting ranges 1000 5000 100 500mm sec ...

Page 111: ... setting Fast speed setting for Manual mode Forward Backward torque mode speed setting ranges 200 1000 130 650mm sec Factory setting data 700 455mm sec Slow speed setting for Manual mode Forward Backward torque mode speed setting ranges 80 300 52 195mm sec Factory setting data 200 130mm sec ...

Page 112: ...ue to 0 You can set speed value speed setting ranges 5 99 0 26 5 2 kg 0 1 sec Factory setting Bar diameter 13 mm value 15 0 8 kg 0 1 sec Factory setting Bar diameter 13 mm value 50 2 6 kg 0 1 sec Factory setting Chuck close bar check value 10 0 52 kg 0 1 sec ...

Page 113: ... Demo function 4 12 Sensor position setting Select 10 DEMO function If you choose bar feeder demo function on it will start auto moving without CNC If you turn power off function will be off Select 11 Sensor position setting ...

Page 114: ...uld reset the position of measuring sensor again under SENSOR POSITION SETTING 1 Key in T Length of test bar min 300mm Ø Diameter of teat bar Ø8mm to Ø65mm 2 Press OK 1 Load the test bar on the bar rack 2 Press auto start Note If no test bar on bar rack Alarm 3 No material appear Indicate previous bar length measuring sensor position ...

Page 115: ...112 4 System Setup ...

Page 116: ...3 4 System Setup SETTING COMPLETED Setting completed than 09 picture appear New bar length measuring sensor position Remove the test bar Touch on down button Loading mechanism moves down until down limit ...

Page 117: ...k type selection In order to feed correct chuck open signal to bar feeder you may alter the signal by selecting normal or revese chuck 1 Chuck open 2 PLC I O input signal X303 ON 1 Chuck close 2 PLC I O input signal X303 ON Note To check X303 please refer 6 PLC INPUT OUTPUT SINGNAL ...

Page 118: ...t Load Space Setting Before using shaft load on 3 11 3 you need to enter system setup item 13 shaft load space setting to set the E value that is space between CNC and Barfeeder Select system setup item 13 shaft load space setting ...

Page 119: ...116 4 System Setup 4 15 Language Selection Here you can choose the language you need Select system setup item 14 Language selection ...

Page 120: ...er loading value reaches to the setting value the next power on you will see 12 Please Grease ball screw 1 You will have 5 times to postpone greasing ball screw After 5 times the Postpone button will disappear 2 Reset you need to grease ball screw and the setting value of loading cycle will be recalculated Select system setup item 15 Maintenance ...

Page 121: ...utput terminal remove Y0 to Y2 and Y1 to Y3 2 Under system setup item 14 Pulse output selection Select CH1 Y2 Y3 3 Then the Y2 Y3 can send pulse signal to servo driver and do the positioning control The PLC have 2 sets of Pulse output 1 CH0 Y0 Y1 2 CH1 Y2 Y3 Select system setup item 16 Pulse output selection ...

Page 122: ...n press the up button to make the loading up position bar diameter 0mm Because this position is the bar central position so if you want to adjust flag plate to correct position you can adjust it as below Select system setup item 17 Flag adjustment ...

Page 123: ...plate on the feeding rollers If the thickness of plate is 2mm the loading up position is 2mm higher than central line Setting Thickness of shaft load plate 2mm and Select shaft load function the barfeed will make the loading up position still on the central line Select system setup item 18 Thickness of shaft load plate ...

Page 124: ...m Setup 4 20 Back stop option For Back stop function you can choose CNC chuck signal or barfeeder foot switch optional part to control the Push rod forward and Backward Select system setup item 20 Back stop option ...

Page 125: ...122 4 System Setup 4 19 Eject remnant by new option EJecting remnant by new bar please check with 3 11 2 you can choose 1 loading new bar and wait 2 loading new bar to material sensor and wait ...

Page 126: ...123 5 History 5 History 5 1 Alarm History Touch on History 1 Alarm history 2 Workpiece record See last alarm They are last 18 alarms Select 1 Alarm history ...

Page 127: ...124 5 History 5 2 Workpiece Record Select 2 Workpiece record Feeding length history ...

Page 128: ...125 6 PLC Input Output Signal 6 PLC Input Output Signal Touch on symbol You can see the values of PLC inputs and output on this screen ...

Page 129: ...hanism Drawing 1 Item3 Loading motor 2 Item4 Ballscrew Drawing NO S24403 000X 2 You can t move the flag forward Pushing mechanism has a problem Check gears and belt Because there is an overload See 11 1 Mechanism Drawing 1 Item2 Servo motor driving gear 2 Item3 Servo motor driven gear Drawing NO S04201 000X 3 Item11 Belt T5 20mm 1 5M S24201 001X 1 2M S24201 002X 3 No material Rack is empty Put new...

Page 130: ...ushing mechanism has a problem Check gears and belt Because there is an overload See 11 1 Mechanism Drawing 1 Item2 Servo motor driving gear 2 Item3 Servo motor driven gear Drawing NO S04201 000X 3 Item11 Belt T5 20mm Drawing NO 1 5M S24201 001X 1 2M S24201 002X 6 You can t move the loading mechanism down Loading mechanism has a problem Check gears and belt Because there is an overload See 11 1 Me...

Page 131: ...e bar 2 Check the spindle liner 8 You can t push the bar Pushrod can t push the bar to feeding position After part off completed you can not feed the bar to setting length W on 3 3 Check pushrod spindle and turret position 9 You can t eject the remnant Pushrod can t go forward to eject the remnant Check the chuck jaws or spindle ...

Page 132: ... go backward Pushrod can t go back inside of the spindle Check that something is keeping pushrod 11 Bar feeder EMG button is active Somebody pressed bar feeder EMG button Turn off EMG button 12 CNC EMG button is active Somebody pressed CNC EMG button Turn off EMG button ...

Page 133: ...ism Drawing Item3 rear pushrod support Arm Drawing NO S24201 001X Note S18 happen on bar check S25 happen on Pushrod push to first feeding position S34 happen on pushing profile bar to first feeding position S29 happen on feeding to work piece position 15 Servo motor can not move For barfeeder safety circuit when safety circuit is open the servo motor will cut off and the Reset lamp will be ON as ...

Page 134: ...Mechanism Drawing 1 Item3 Loading motor 2 Item4 Ballscrew Drawing NO S24403 000X 17 Chuck close Pushrod can not go back to safety position There is a problem inside of the spindle Something is keeping pushrod Check inside of spindle 18 Push bar too long Setting part off with turret function on 3 11 1 but turret not in position 1 Check Loading selection on 3 11 1 2 Check CNC program with on 4 8 ...

Page 135: ...ndle so pushrod can not go back Check inside of the spindle 20 Somebody turned auto manual switch while auto running Somebody changed bar feeder working mode and stopped auto running Select auto mode and start auto cycle again 21 CNC working mode changed and now not auto mode when bar feeder auto cycle CNC working mode changed and stopped auto cycle Start auto cycle again ...

Page 136: ...to mode to continue Change CNC working mode to auto mode 22 While auto cycle somebody opened bar feeder cover Somebody opened the cover and stopped auto cycle Close the cover Start auto cycle again 23 While auto cycle bar feeder was moved sliding rail unlocked Somebody moved the bar feeder and stopped auto cycle Move bar feeder to sliding rail locked position Start auto cycle again ...

Page 137: ...r position during high speed movement of the flag 2 L MAX setting value too small 3 Bar not in front position of bar rack 1 Check the longest bar length on the rack and reset the L MAX value on 3 11 5 2 Move the bars to front position of the rack 26 You can t move the flag forward Pushing mechanism has a problem Check gears and belt Because there is an overload See 11 1 Mechanism Drawing 1 Item2 S...

Page 138: ... 3 4 2 28 Loading up sensor or loading encoder not functioning Check the loading up movement Yes Check the locking screw of encoder Item 17 See11 1 Drawing NO S24402 0000 No Item1 loading up sensor not functioning See11 1 Drawing NO S04405 000X 29 Profile bar can not pass through the chuck 1 Refer 3 2 1 increase the number of trying 2 Slow rotation of spindle is required ...

Page 139: ...indle 31 Push bar too long 1 Setting feeding with turret function on 3 5 2 but the turret not in position 1 Check CNC program 2 Check Barfeeding with without turret on 3 5 2 32 Bar too long Bar too long on the bar rack length over part off value F on 3 4 2 1 Changing the position of part off on 3 4 2 2 Replacing the short bar ...

Page 140: ...surface of switch 2 Replace switch Item1 proximity switch See11 1 Drawing NO S04803 000X 34 Bar too short Bar length shorter than length F part off position minus S spindle length Reset part off position Change a longer bar 35 Please close the chuck Bar feeder checked the bar inside of spindle Somebody pressed CNC chuck open when you select chuck close bar check Touch on NEXT Close the chuck ...

Page 141: ...LS 5 detecting before Horizontal mechanism move to V channel in line position 1 Metal scrap on the surface of switch 2 Damaged switch 1 Cleanse the surface of switch 2 Replace switch See11 1 Mechanism Drawing Item1 proximity switch V Channel in line limit switch LS 5 Drawing NO S21101 000X 38 Horizontal mechanism can not move to Pushrod in line position Horizontal mechanism has a problem Check lin...

Page 142: ...m on 4 8 40 Normal barfeeding jobs EOB value setting too long When you select normal feeding jobs function Pushrod push the bar over than S value spindle length Setting EOB End of bar position S value spindle length W value component length 41 Pushrod can t return to home position When you select normal feeding jobs function Pushrod push the bar over than S value spindle length Setting EOB End of ...

Page 143: ... NEXT Write correct password 2 Key in right agent password You wrote wrong agent password Touch on NEXT Write correct agent password 3 Impossible to use manual mode Bar feeder is running in auto mode so you can t use manual mode Touch on NEXT If you want to use manual mode firstly stop bar feeder and CNC and then turn switch manual mode ...

Page 144: ...feeder checked the bar inside of spindle but it is too short you can t cut down it Touch on NEXT Turn the switch manual mode Go to reference point Take out short bar Again turn the switch auto mode And start automatic working 6 Impossible to start auto cycle because chuck close CNC chuck is close You can t start auto cycle when you select chuck open bar check Touch on NEXT Use m code of chuck open...

Page 145: ... cycle because CNC is not in auto mode You didn t select auto mode at CNC so you can t start auto cycle when you select Start bar feeder in CNC auto mode Touch on NEXT Select auto mode and start cycle If there is still the same warning check auto mode signal 7A Impossible to start auto cycle because CNC is not in auto mode You select auto mode at CNC so you can t start auto cycle when you select a...

Page 146: ...al mode at bar feeder and go to reference 9 Impossible to start auto cycle because mechanism is not at down position Bar feeder is not at down position Touch on NEXT Select manual mode at bar feeder and go down 10 Impossible to start auto cycle because cover is open Somebody opened the cover or there is a problem at the interlock switch Touch on NEXT Close the cover Check the interlock switch ...

Page 147: ...the lock switch 12 Impossible to start auto cycle because it reached setting components value Bar feeder reached the value that you set Touch on NEXT Write a new big value Write zero into the part counter 13 Impossible to start auto cycle without CNC feed command CNC without M code feed command You can t start auto cycle when you select chuck open bar check Touch on NEXT Use m code in CNC program ...

Page 148: ...de Feed bar manually to CNC and close the chuck 14 Wrong selection on part off function of using turret or without turret Note Hexagon bar with inching function must use turret Select part off function with turret function on 3 11 1 or change the bar type to round bar on 3 2 1 15 Wrong selection on ejecting remnant by using new bar or pushrod Note Turret will obstruct the ejecting of remnant Selec...

Page 149: ...tus of CNC 17 Under Sub spindle pull function DEMO function will not work Turn off the switch of Sub spindle pull function 18 Impossible to operate manual mode because cover is open Somebody opened the cover or there is a problem at the interlock switch when you select 4 9 Cover operation function Touch on NEXT Close the cover Check the interlock switch ...

Page 150: ...on NEXT Turn the switch manual mode Go to reference point CNC chuck open Again turn the switch auto mode And start automatic working 20 L MAX setting too long Bar length MAX setting on 3 11 5 L MAX setting more than the bar rack s length Refer on 3 11 5 L MAX setting range 21 Multiple fed components you can not select eject remnant by new bar Select eject remnant by pushrod on 3 11 2 ...

Page 151: ... 2 23 PLC battery voltage low After using PLC for a long period the battery of PLC may degenerate will cause decreasing of output voltage from 3 6 V normally to 3 0 V or under The warning will be given when B F power on every time Please replace the battery of application within 60 days Otherwise the datum can t be stored in internal memory When alarm occurs press NEXT button to cancel Replace bat...

Page 152: ...switch 29 Impossible to start auto cycle because bar feeder in chucking mode You select chucking mode at bar feeder so you can t start auto cycle when you select chucking mode Cancel chucking mode function 30 When you select chucking mode pushrod not in reference position When you select chucking mode pushrod not in reference position Touch on NEXT Select manual mode at bar feeder and go to refere...

Page 153: ...le to operate manual mode because sliding rail is unlocked Somebody moved the bar feeder sliding rail is unlocked when you select 4 9 Cover sliding rail operation function Touch on NEXT Move bar feeder to sliding rail locked position 33 When you select chucking mode sliding rail is unlocked Touch on NEXT Move the bar feeder to the locked position ...

Page 154: ...speed DO2 ZSP X10 Horizontal movement A pulse X11 Horizontal movement B pulse X12 Auto Manual S1 X13 Bar feeder E M G stop S2 X14 Reference switch LS 1 X15 Loading up limit switch LS 2 X16 Loading down limit switch LS 3 X17 Cover interlock S4 X20 Sliding rail interlock S3 X21 V Channel in line limit LS 5 X22 Main Pushrod in line limit LS 6 X23 Chuck open signal X24 CNC M code signal Feed command X...

Page 155: ...I8 LOP Y6 Servo torque mode F W DI4 ST2 Y7 Servo torque mode B W DI3 ST1 Y10 Servo reset DI5 RES Y11 Servo E M G stop DI7 EMG Y12 Loading up Y13 Loading down Y14 Loading hight speed Y15 Loading medium speed Y16 Horizontal movement hight speed Y17 Horizontal movement low speed Y20 Loading low speed Y21 V Channel in line Y22 Main Pushrod in line Y23 M code finish Optional Y24 Barfeeder alarm Y25 M c...

Page 156: ...B Encoder interfacing board 33 1 E E012 F4 Fuse t b with LED DC24V 1 5 F E082 FTR1 Noise filter 1 4 A E013 LS1 Proximity switch 11 5 B E014 LS2 Proximity switch 11 6 B E015 LS3 Proximity switch 11 7 B E016 LS4 Thur beam sensor 10 4 B 10 5 B E017 LS5 Proximity switch 12 3 B E018 LS6 Proximity switch 12 4 B E019 M2 3 Phase AC motor with brake 43 5 A E020 M2 Gear box Gear box E021 M3 3 Phase AC motor...

Page 157: ... C E031 QF5 Circuit breaker 2 3 C E032 R1 Relay 12 5 B 60 2 B E033 R2 Relay 12 6 B 60 2 B E034 R3 Relay 12 6 B 60 2 B E035 R4 Relay 12 7 B 60 2 C E036 R5 Relay 12 8 B 60 2 C E037 R6 RY303 Relay 60 2 D 22 2 E E038 R7 RY304 Relay 60 2 D 22 3 E E039 R8 RY305 Relay 60 2 E 22 5 E E040 R9 RY306 Relay 60 2 E 22 6 E E041 R10 RY307 Relay 60 2 E 22 7 E E088 E089 E090 E091 E042 RYBK1 Relay 43 3 B 43 5 B 43 5...

Page 158: ...rvo motor 32 3 E E094 E095 E096 E097 E051 TB1 5 0mm 7 pole 10 2 D E052 TB3 3 81mm 8 pole 11 1 D 11 4 D E054 TB5 3 81mm 9 pole 12 1 D 12 3 D E055 TB6 3 81mm 4 pole 20 1 D E056 TB7 3 81mm 6 pole 20 4 D 20 8 D E062 TB13 3 5mm 11 pole 33 1 C E063 TB14 3 5mm 5 pole 11 4 B 11 4 C 60 2 F E064 TB15 3 5mm 3 pole 11 7 B 11 7 C E065 TB16 3 5mm 14 pole 33 5 C E066 TB17 3 5mm 3 pole 11 5 B 11 5 C E067 TB18 3 5...

Page 159: ...mm 1 1 C E084 TBF M 1 Pin Carrier Terminal Blocks Teminal block width 5 2mm 1 1 C E103 TBG F Industrial connectors 13 1 B E104 TBG M Industrial connectors 13 1 B E100 TBH F Industrial connectors 5 2 C E101 TBH M Industrial connectors 5 2 C E077 TP Touch panel 50 4 D E085 TR1 Transformer 1 5KVA 1 Phase 1 1 E E078 X1 Industrial connectors 60 3 A E079 X2 Industrial connectors 60 4 A E080 X3 Industria...

Page 160: ...157 9 5 Electric Circuit Diagram ...

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Page 176: ...Spindle length mm 1 End of bar position Clamping length mm New bar loading Position mm 2 Loading selection loading without turret loading with turret Retract length mm 3 Position setup 3 push rod retract position Fixed retract position mm Sub spindle pull Double spindle lathe work Single fed components Feed to turret Multiple fed components Min mm Feeding against moving turret Function Normal feed...

Page 177: ...er line correction mm 9 setting record Eject remnant by pushrod 2 Eject remnant Eject remnant by new bar Shaft load Function ON OFF Function ON OFF Setting value Pcs 3 Part counter Stop at bar change ON OFF 4 Bar length MAX setting mm 5 Hexagonal bar time setting sec 6 1st feed error correction mm 10 Other Chuck close bar check torque value setting Servo torque value ...

Page 178: ...rmally close 4 CNC emergency stop normally open CNC lathe to Bar feeder signal 5 M code optional Bar feeder stop completely 1 INTERFACE SIGNALS SELECTION Interface signal optional function selection Changing CNC AUTO to MANUAL mode while bar feeder in auto cycle Bar feeder waiting CNC auto mode to continue A Length of flag motion mm B Length for slow pushing mm C Length for flag going back slowly ...

Page 179: ...ver operation function setup Cover Lock override 9 Servo motor speed value setting 10 DEMO function Bar feeder demo function 11 Bar length measuring sensor position mm Normal chuck 12 Chuck type selection Revese chuck 13 Language selection 14 shaft loading space setting E mm 15 Maintenance Cycle times CH0 Y0 Y1 16 Pulse output selection CH1 Y2 Y3 17 Thickness of shaft load plate mm BY CNC chuck si...

Page 180: ...o Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S65 1 5M H S65 MSV65 1500 1 20 2015 6 1 A Top Cover Magazine Extension Touch Screen Sliding rail X axis Right stand Transformer set Sliding rail X axis Left stand Core Unit Top Base Base ...

Page 181: ...aterial Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 DEAN S65 1 2M H S65 MSV65 1200 2017 3 3 A Top Cover Magazine Extension Touch Screen Sliding rail X axis Right stand Transformer set Sliding rail X axis Left stand Core Unit Top Base Base ...

Page 182: ... Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S24103 001X S65 Core Unit 1500 1 10 2015 5 28 A Q ty Part Number Item 1 S24201 001X 1 1 S24403 000X 2 1 S25102 001X 3 1 3 2 ...

Page 183: ... Date Revision Part No Draw Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S24103 002X S65 Core Unit 1200 1 10 2015 5 28 A Q ty Part Number Item 1 S24201 002X 1 1 S24403 000X 2 1 S25102 002X 3 1 3 2 ...

Page 184: ...2 000X 2 1 S04803 000X 3 1 S11123 001X 4 1 S14205 001X 5 2 S14206 000X 6 1 S14701 001X 7 1 T04201 000X 8 1 T04301 000X 9 1 T07100 1801 10 1 T14501 001X 11 1 T17100 1840 12 6 Hex socket cap screws SWSet M10x1 5x25L 13 4 Hex socket cap screws SWSet M6x1 0x12L 14 8 Hex socket cap screwsSSet M6x1 0x12L 15 31 Hex socket cap screws M5x0 8x20L 16 31 NutSWSet M5x0 8 17 8 Washer 6x19x1 5 18 15 18 4 11 10 2...

Page 185: ...ty Part Number Item 1 S04801 000X 1 1 S04802 000X 2 1 S04803 000X 3 1 S11123 002X 4 1 S14205 002X 5 2 S14206 000X 6 1 S14701 002X 7 1 T04201 000X 8 1 T04301 000X 9 1 T07100 1802 10 1 T14501 001X 11 1 T17100 1840 12 6 Hex socket cap screws SWSet M10x1 5x25L 13 4 Hex socket cap screws SW Set M6x1 0x12L 14 8 Hex socket cap screwsSSet M6x1 0x12L 15 31 Hex socket cap screws M5x0 8x20L 16 31 NutSWSet M5...

Page 186: ...07 000X 6 1 T14208 000X 7 1 Servo Motor SHM L040R30SAK 8 4 Hex socket cap screws SW Set M4x0 7x20L 9 4 Hex socket cap screws SW Set M8x1 25x25L 10 3 Hex socket cap screws S Set M5x1 0x16L 11 4 Nut S Set M4x0 7 12 4 Nut M8x1 25 13 3 Hex head cap screws SW Set M6x1 0x16L 14 4 Hex head cap screws SW Set M8x1 25x25L 15 3 Washer 5x16x2 0 16 1 Pin 5Bx5Hx20L 17 1 Set Screw M5x0 8x10L 18 4 Set Screw M6x1 ...

Page 187: ...ty Part Number Item 1 T14206 000X 1 1 T14208 000X 2 1 T14301 000X 3 1 T14302 000X 4 4 Hex socket cap screws SW Set M8x1 25x25L 5 1 Hex socket cap screws S Set M5x1 0x16L 6 4 Hex socket cap screws S Set M8x1 25x25L 7 1 Nut M10x1 5 8 4 Nut M8x1 25 9 1 Washer 5x16x2 0 10 4 Washer 8 5x23x2 0 11 1 Set Screw M10x1 5x30L 12 1 Set Screw M5x0 8x10L 13 4 Set Screw M6x1 0x12L 14 2 Radial Bearing 6003ZZ 15 1 ...

Page 188: ... Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S04801 000X S65 1 2 2015 5 28 Q ty Part Number Item 1 S04804 000X 1 1 T14801 000X 2 1 T14802 000X 3 4 Hex socket cap screws S Set M6x1 0x12L 4 4 Hex socket flat head screw M6x1 0x16L 5 5 3 4 2 1 ...

Page 189: ...S65 1 2 2015 5 28 A Q ty Part Number Item 1 S14818 000X 1 1 S14819 000X 2 1 S14820 000X 3 1 S14821 000X 4 1 S14824 000X 5 1 S14825 000X 6 1 S17101 000X 7 2 Hex socket cap screws SW Set M6x1 0x12L 8 2 Hex socket cap screws M6x1 0x50L 9 2 Nut M8x1 25 10 2 Ball plunger M8x15 11 4 Hex socket flat head screw M6x1 0x12L 12 4 Hex socket flat head screw M6x1 0x16L 13 1 Self lubricating bearing PFB 2515 14...

Page 190: ...G e n e r a l T o l e r a n c e A4 Rolly S04802 000X S65 Long arm set 1 2 2015 5 28 A Q ty Part Number Item 1 S14816 000X 1 1 T15106 000X 2 1 Hex socket cap screws SW Set M6x1 0x20L 3 2 Hex socket cap screws SW Set M6x1 0x25L 4 4 Hex socket cap screws SW Set M8x1 25x25L 5 1 Nut M8x1 25 6 1 Washer 8 4x30x3 0 7 3 Set Screw M6x1 0x12L 8 1 Set Screw M8x1 25x30L 9 8 2 1 5 6 9 7 4 3 ...

Page 191: ... r a n c e A4 Rolly S04803 000X S65 1 2 2015 5 28 A Q ty Part Number Item 1 P F NBB2 12GM40 E0 5M 1 1 S14817 000X 2 1 S14822 000X 3 2 T15110 000X 4 1 T15121 000X 5 1 T15122 000X 6 2 T19109 000X 7 4 Hex socket cap screws SW Set M6x1 0x45L 8 4 Hex socket cap screws SW Set M8x1 25x25L 9 1 Hex socket cap screws M6x1 0x12L 10 3 Set Screw M6x1 0x5L 11 2 Set Screw M6x1 0x6L 12 8 6 1 2 4 4 9 7 12 5 11 3 1...

Page 192: ... 1 S04407 000X 4 1 S04409 000X 5 1 S14425 000X 6 1 S14435 000X 7 2 T14703 000X 8 2 Hex socket cap screws SW Set M3x0 5x6L 9 2 Hex socket cap screws SW Set M8x1 25x60L 10 2 Hex socket cap screws SW Set M8x1 25x65L 11 1 Hex socket cap screws S Set M6x1 0x16L 12 4 Hex socket cap screws S Set M6x1 0x25L 13 10 Hex socket cap screws M5x0 8x16L 14 5 Washer 6 5x19x2 0 15 1 Encoder ES38 3F 360 3 16 1 4IK25...

Page 193: ...w Material Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S04401 000X S65 1 3 2015 5 28 A Q ty Part Number Item 1 S14423 000X 1 1 S14702 000X 2 4 Hex socket cap screws S Set M10x1 5x30L 3 4 Hex socket cap screws M5x0 8x20L 4 1 4 2 3 ...

Page 194: ...em 2 P F NBB2 12GM40 E0 5M 1 1 S14427 000X 2 1 S14428 000X 3 1 S14441 000X 4 2 S14703 000X 5 2 T14435 000X 6 4 Hex socket cap screws SW Set M6x1 0x16L 7 4 Hex socket cap screws SW Set M6x1 0x20L 8 12 Hex socket cap screws M5x0 8x16L 9 16 Hex socket cap screws M6x1 0x16L 10 2 Hex socket cap screws M8x1 25x50L 11 2 Nut M8x1 25 12 4 Pin 4x50L 13 8 Hex socket flat head screw M5x0 8x10L 14 10 1 6 7 8 4...

Page 195: ... 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S04406 000X S65 1 3 2015 5 28 A Q ty Part Number Item 1 040 Torque arm 1 1 S14442 000X 2 1 Hex socket cap screws S Set M6x1 0x12L 3 4 Hex socket cap screws S Set M6x1 0x16L 4 1 Washer 6 5x19x2 0 5 1 Motor 5IK150NA S3B T Y1 6 2 1 5 3 6 4 ...

Page 196: ... ty Part Number Item 1 S14422 000X 1 1 S14424 000X 2 1 S14426 000X 3 1 T13110 000X 4 4 Hex socket cap screws S Set M5x1 0x20L 5 2 Hex socket cap screws S Set M8x1 25x60L 6 2 Hex socket cap screws M6x1 0x30L 7 4 Hex socket cap screws M6x1 0x55L 8 1 Hex socket cap screws M8x1 25x50L 9 1 Nut M8x1 25 10 2 Thrust Bearing 51102 11 1 Bearing lock nut AN02 12 1 Bearing lock washer AW02 13 1 Double head ro...

Page 197: ...30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S04409 000X S65 1 3 2015 5 28 A Q ty Part Number Item 2 S04403 000X 1 1 S04408 000X 2 1 S14430 000X 3 1 S14431 000X 4 1 S14438 000X 5 1 S14439 000X 6 2 Hex socket cap screws S Set M6x1 0x12L 7 4 Hex socket cap screws S Set M6x1 0x16L 8 4 Hex socket cap screws S Set M6x1 0x20L 9 8 4 5 6 7 1 2 9 3 ...

Page 198: ... e n e r a l T o l e r a n c e A4 Rolly S04403 000X S65 1 2 2015 5 28 A Q ty Part Number Item 1 S14432 000X 1 2 S14443 000X 2 1 S14444 000X 3 1 T14436 000X 4 1 Hex socket cap screws S Set M6x1 0x35L 5 2 Nut S Set M6x1 0 6 2 Hex head cap screws M6x1 0x20L 7 1 Washer 10 5x27x2 0 8 1 Washer 6x19x1 5 9 2 Radial Bearing 6000ZZ 10 2 DIN471 Retaining Ring 10 11 5 9 8 10 1 4 7 2 3 11 6 ...

Page 199: ...400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S25102 001X S65 Linkage device 1500 1 6 2015 5 28 A Q ty Part Number Item 9 S05101 000X 1 2 S14603 000X 2 1 S15106 001X 3 2 T05102 000X 4 8 Hex socket cap screws S Set M6x1 0x20L 5 8 Hex socket cap screws M6x1 0x35L 6 1 6 3 2 4 4 5 ...

Page 200: ... 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly S25102 002X S65 Linkage device 1200 1 6 2015 5 28 A Q ty Part Number Item 8 S05101 000X 1 2 S14603 000X 2 1 S15106 002X 3 2 T05102 000X 4 8 Hex socket cap screws S Set M6x1 0x20L 5 8 Hex socket cap screws M6x1 0x35L 6 1 2 4 5 6 3 ...

Page 201: ... a n c e A4 Rolly S05101 000X S65 Feeding roller set 1 2 2015 5 28 A Q ty Part Number Item 1 S15107 000X 1 1 T15101 000X 2 2 T15102 000X 3 2 T15108 000X 4 4 Hex socket cap screws SW Set M6x1 0x25L 5 1 Hex socket cap screws SW Set M8x1 25x25L 6 2 Hex socket cap screws S Set M6x1 0x30L 7 2 Washer 6x19x1 5 8 1 Pin 4x25L 9 2 Set Screw M12x1 75x10L 10 2 Radial Bearing 688ZZ NSK 11 2 5 1 8 7 10 4 11 3 9...

Page 202: ...T11205 000X 9 5 T11207 000X 10 2 T11217 000X 11 2 T11218 000X 12 1 T17100 0640 13 1 T17100 1340 14 1 T17104 000X 15 1 T17105 000X 16 1 T17106 000X 17 1 T17107 000X 18 12 Hex Socket Pan Head Screw SW Set M5x0 8x12L 19 1 Hex Socket Pan Head Screw M6x1 0x16L 20 2 Hex socket cap screws SW Set M6x1 0x12L 21 1 Hex socket cap screws M5x0 8x16L 22 2 Hex socket cap screws M8x1 25x30L 23 1 NutSWSet M5x0 8 2...

Page 203: ...T11205 000X 9 5 T11207 000X 10 2 T11217 000X 11 2 T11218 000X 12 1 T17100 0640 13 1 T17100 1340 14 1 T17104 000X 15 1 T17105 000X 16 1 T17106 000X 17 1 T17107 000X 18 12 Hex Socket Pan Head Screw SW Set M5x0 8x12L 19 1 Hex Socket Pan Head Screw M6x1 0x16L 20 2 Hex socket cap screws SW Set M6x1 0x12L 21 1 Hex socket cap screws M5x0 8x16L 22 2 Hex socket cap screws M8x1 25x30L 23 1 NutSWSet M5x0 8 2...

Page 204: ...0X 10 4 Hex Socket Pan Head Screw M5x0 8x12L 11 24 Hex socket cap screws SW Set M10x1 5x30L 12 12 Hex socket cap screws SW Set M6x1 0x12L 13 4 Hex socket cap screws SW Set M8x1 25x55L 14 2 Hex socket cap screws S Set M8x1 25x35L 15 4 Hex socket cap screws S Set M8x1 25x50L 16 8 Hex socket cap screws S Set M8x1 25x80L 17 6 Hex socket cap screws M6x1 0x12L 18 2 Nut M16x2 0 19 6 Nut M8x1 25 20 4 Hex ...

Page 205: ...0X 9 1 T11118 000X 10 1 T11311 000X 1 11 2 T11311 000X 2 12 1 T11312 000X 1 13 1 T11312 000X 2 14 2 U 15 2 UNKNOWN 16 1 main power 1 17 1 main power 4 18 8 Hex Socket Pan Head Screw S Set M5x0 8x8L 19 6 Hex Socket Pan Head Screw M6x1 0x8L 20 8 Pan head phillips screw M4x0 7x8L 21 2 Hex socket cap screwsSWSet M6x1 0x10L 22 4 Hex socket cap screwsSWSet M6x1 0x20L 23 10 Hex socket cap screwsSSet M5x1...

Page 206: ...8 001X 5 1 S14823 000X 6 1 S21309 000X H 7 2 T11129 000X 8 1 T16101 000X 9 1 T16102 000X 10 1 T19130 000X 11 1 T21202 001X 12 1 T29101 000X 13 2 M100 MV100 RT 14 10 Hex Socket Pan Head Screw SW Set M6x1 0x16L 15 8 Hex Socket Pan Head Screw S Set M6x1 0x16L 16 10 Hex socket cap screws SW Set M6x1 0x12L 17 14 Hex socket cap screws SW Set M6x1 0x16L 18 4 Hex socket cap screws S Set M4x0 7x8L 19 8 Nut...

Page 207: ...8 002X 5 1 S14823 000X 6 1 S21309 000X H 7 2 T11129 000X 8 1 T16101 000X 9 1 T16102 000X 10 1 T19130 000X 11 1 T21202 002X 12 1 T29101 000X 13 2 M100 MV100 RT 14 10 Hex Socket Pan Head Screw SW Set M6x1 0x16L 15 8 Hex Socket Pan Head Screw S Set M6x1 0x16L 16 10 Hex socket cap screws SW Set M6x1 0x12L 17 14 Hex socket cap screws SW Set M6x1 0x16L 18 4 Hex socket cap screws S Set M4x0 7x8L 19 8 Nut...

Page 208: ...set 1 3 2017 3 3 A Q ty Part Number Item 1 EMG Plate 1 1 EMG Stop 2 1 RESETBOTTOM 3 1 Reset plate 4 1 S11331 000X 5 1 S11332 000X 6 1 S11333 000X 7 1 Switch Plate 8 1 Switch ipt 9 1 Hex Socket Pan Head Screw SW Set M6x1 0x20L 10 1 Hex Socket Pan Head Screw SW Set M6x1 0x12L 11 1 Touch panel 12 1 Handle 13 1 Hex head cap screws SW Set M8x1 25x30L 14 1 Washer 8 5x23x2 0 15 1 Spring Washer 8 16 4 Hex...

Page 209: ...l Scale Page 1 1 1 400 0 8 120 400 0 5 30 120 0 3 6 30 0 2 3 6 0 1 3 0 1 G e n e r a l T o l e r a n c e A4 Rolly T29101 000X S65 Extend Tube 1 2 2015 05 28 A Q ty Part Number Item 1 T19101 000X 1 1 T19102 000X 2 1 Hex socket cap screws S Set M6x1 0x12L 3 4 Hex socket cap screws S Set M6x1 0x16L 4 4 3 1 2 ...

Page 210: ...101 000X S65 Left stand 1 5 2015 5 28 A Q ty Part Number Item 1 S11116 000X 1 1 T13103 000X 2 1 T13104 000X 3 1 T13109 000X 4 1 T13110 000X 5 1 Hex socket cap screws S Set M10x1 5x30L 6 2 Hex socket cap screws M16x2 0x30L 7 2 Hex socket cap screws M6x1 0x25L 8 1 NutSWSet M8x1 25 9 3 Nut M16x2 0 10 2 Hex head cap screws SW Set M16x2 0x30L 11 1 Washer 10 5x26x2 0 12 1 Washer 16 5x40x3 0 13 1 9 8 2 1...

Page 211: ...102 000X S65 Right stand 1 5 2015 5 28 A Q ty Part Number Item 1 S11116 000X 1 1 T13103 000X 2 1 T13104 000X 3 1 T13109 000X 4 1 T13110 000X 5 1 Hex socket cap screws S Set M10x1 5x30L 6 2 Hex socket cap screws M16x2 0x30L 7 2 Hex socket cap screws M6x1 0x25L 8 1 NutSWSet M8x1 25 9 3 Nut M16x2 0 10 2 Hex head cap screws SW Set M16x2 0x30L 11 1 Washer 10 5x26x2 0 12 1 Washer 16 5x40x3 0 13 1 12 9 8...

Page 212: ... 1 Telemecanique XCS PA791 9 2 Hex socket cap screws SW Set M4x0 7x12L 10 2 Hex socket cap screws SW Set M4x0 7x35L 11 2 Hex socket cap screws SW Set M5x0 8x12L 12 4 Hex socket cap screws SW Set M8x1 25x25L 13 2 Hex socket cap screws M10x1 5x50L 14 18 Hex socket cap screws M5x0 8x20L 15 2 Hex socket cap screws M6x1 0x16L 16 16 Hex socket cap screws M6x1 0x20L 17 4 Hex socket cap screws M8x1 25x70L...

Page 213: ...000X 11 1 T12115 000X 12 1 T12116 000X 13 8 T12118 000X 14 2 T14624 000X 15 10 Hex Socket Pan Head Screw M6x1 0x16L 16 2 Hex socket cap screws SW Set M10x1 5x30L 17 2 Hex socket cap screws SW Set M12x1 75x35L 18 6 Hex socket cap screws SW Set M6x1 0x12L 19 4 Hex socket cap screws SW Set M8x1 25x25L 20 8 Hex socket cap screws S Set M8x1 25x25L 21 4 Hex socket cap screws M5x0 8x16L 22 2 Hex socket c...

Page 214: ... T12108 000X 12 1 T12115 000X 13 1 T12116 000X 14 8 T12118 000X 15 2 T14624 000X 16 10 Hex Socket Pan Head Screw M6x1 0x16L 17 2 Hex socket cap screws SW Set M10x1 5x30L 18 2 Hex socket cap screws SW Set M12x1 75x35L 19 6 Hex socket cap screws SW Set M6x1 0x12L 20 4 Hex socket cap screws SW Set M8x1 25x25L 21 8 Hex socket cap screws S Set M8x1 25x25L 22 4 Hex socket cap screws M5x0 8x16L 23 2 Hex ...

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