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97

E 3.501.26/03.12

1. Description

1.1. Function

the HYDAc charging and testing unit 

FPu-1 is used to charge accumulators with 

nitrogen or to check or to change the 

existing pre-charge pressure in 

accumulators.  

For this purpose the charging and testing 

unit is screwed onto the gas valve of the 

hydraulic accumulator and connected via a 

hose to a commercial nitrogen bottle.  

if the nitrogen pressure is only to be 

checked or reduced, the charging hose 

does not need to be connected. the unit 

has a screw-type fitting with a built-in 

gauge, check valve and a spindle for 

opening the accumulator gas valve to 

control the pressure.
HYDAc piston and diaphragm 

accumulators can be charged and checked 

without the need for adapters. Bladder 

accumulators, however, require an A3 

adapter.

please read the operating Manual!  

no. 3.501.ce

Universal Charging 

and Testing Unit FPU-1

for Bladder, Piston and Diaphragm 

Accumulators

1.3.  SPeciAl moDelS

1.2. DeSign

the HYDAc charging and testing unit 

for bladder, piston and diaphragm 

accumulators consists of:

 

z

Valve body 

 

z

Spindle

 

z

check valve

 

z

Release valve

 

z

Pressure gauge

 

z

charging hose

 

z

A3 adapter for bladder accumulators

Release valve

Spindle

check valve

Pressure gauge

For higher pressures, the following special 

models are available:

 

z

FPS 600 

for bladder accumulators up to 600 bar 

max. pre-charge pressure (see technical 

information 293715).

 

z

FPK 600 

for piston, diaphragm and  

SB800-1.5 accumulators up to 600 bar  

max. pre-charge pressure (see  

technical information 297248).

 

z

FPH 800 

for high pressure bladder accumulators 

up to 800 bar max. pre-charge pressure 

(see technical information 242948).

the photo top left shows a possible order 

option, including accessories.

Summary of Contents for FPU-1

Page 1: ...e an A3 adapter Please read the Operating Manual No 3 501 CE Universal Charging and Testing Unit FPU 1 for Bladder Piston and Diaphragm Accumulators 1 3 Special models 1 2 Design The HYDAC charging and testing unit for bladder piston and diaphragm accumulators consists of z z Valve body z z Spindle z z Check valve z z Release valve z z Pressure gauge z z Charging hose z z A3 adapter for bladder ac...

Page 2: ...x2 A12 M16x2 D4 5 8 18 UNF Part no 366374 other adapters on request Protective case Accessories please give full details when ordering see Point 4 A3 is supplied as standard 1 4 Testing intervals In general nitrogen losses on HYDAC hydraulic accumulators are very low However a regular check of the gas filling pressure is recommended to prevent the piston from hitting the end cap or the bladder or ...

Page 3: ... 12 3 Dimensions 3 1 Charging and testing unit FPU 1 with adapter for HYDAC accumulators Bladder accumulators 330 0 5 400 0 5 Bladder accumulators 1l Gas valve to ISO 10945 Piston and diaphragm accumulators D4 Adapter ...

Page 4: ...n to DIN 477 Part 5 up to April 2002 Length Part no 2 5 m 3019417 4 0 m 3019418 3 4 Charging hose fW 300 bar nitrogen bottle connection to DIN 477 Part 5 after April 2002 Length Part no 2 5 m 3019419 4 0 m 3019420 Charging hoses are suitable for the particular maximum permitted operating pressure marked on them and 10 000 charging processes HYDAC charging hoses comply with the EC Machinery Directi...

Page 5: ...24 A9 Part no 2128638 A10 Part no 2128849 A11 Part no 3018210 A12 Part no 3203185 3 3 Adapters A1 to A12 The universality of the FPU 1 is guaranteed because as well as HYDAC piston and diaphragm accumulators bladder accumulators can also be charged and tested using the A3 adapter By using additional adapters other makes of accumulator can also be charged and tested ...

Page 6: ... no 2103427 G 11 Part no 3018678 G 12 Part no 3195556 G 6 Part no 2103423 G 7 Part no 236377 G 8 Part no 2103425 G 9 Part no 241168 G 2 Part no 236376 G 3 Part no 2103421 G 4 Part no 236374 G 5 Part no 236373 3 4 Adapters G2 to G12 ...

Page 7: ...ance Gabon Gambia Germany Ghana Great Britain Greece Guatemala Guinea Guyana Honduras Hong Kong Hungary India Indonesia Iran Iraq Ireland Israel Italy Ivory Coast Jamaica Japan Jordan Kenya Korea Kuwait Lebanon Libya Malawi Malaysia Malta Mauritius Mexico Morocco Mozambique Netherlands New Zealand Nigeria Norway Oman Pakistan Paraguay Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russ...

Page 8: ... bottles Inlet connection W24 32x1 12 DIN 477 Part 1 Outlet male thread W24 32x1 14 DIN 477 Part 1 Bottle pressure bar Pressure after reducer bar Part no 200 20 635409 200 100 635411 200 200 635412 4 5 2 Pressure reducer for 300 bar nitrogen bottles Inlet connection W30x2 DIN 477 Part 5 Outlet male thread W24 32x1 14 DIN 477 Part 5 Bottle pressure bar Pressure after reducer bar Part no 300 20 6004...

Page 9: ... Pressure gauge 0 10 bar 0 25 bar 0 100 bar 0 250 bar 0 400 bar 635139 635140 635141 635142 635143 5 1 O ring 15x2 601049 6 1 Seal ring 601456 7 1 O ring 11x2 601043 8 1 O ring 9x2 601040 9 1 O ring 11x2 5 603681 10 1 O ring 5 7x1 9 6004009 Seal kit FPU 1 2117669 5 2 Adapters Description Part no Seal kit for adapters A1 12 3269153 5 3 Tools Description Part no Wrench 14x15 1011065 Allen key SW6 10...

Page 10: ...106 E 3 501 26 03 12 ...

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