Hydac FMM-O-M Series Installation And Maintenance Instructions Manual Download Page 1

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FMM-O-M

FluidMonitoring Module

Installation and Maintenance Instructions

English (translation of original instructions)

Documentation no.: 3874983

(Valid from series no.: 0002S01827N0000401)

Summary of Contents for FMM-O-M Series

Page 1: ...FMM O M FluidMonitoring Module Installation and Maintenance Instructions English translation of original instructions Documentation no 3874983 Valid from series no 0002S01827N0000401 ...

Page 2: ...tive Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 0 6897 509 1511 Telefax 49 0 6897 509 1394 E Mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of t...

Page 3: ... and instructions 9 Structure of the safety information and instructions 9 Observe regulatory information 10 Proper Designated Use 10 Improper Use or Use Deviating from Intended Use 11 Qualifications of personnel target group 12 Unpacking the FMM 13 Storing the FMM 14 Decoding the model code label 14 Checking the scope of delivery 15 FMM Features 16 Components 17 Dimensions 18 Hydraulic diagram 18...

Page 4: ...n us Page 4 32 MoWa FMM O M 3874983 en us 2013 09 16 doc 2013 09 16 Decommissioning the FMM 24 Disposing of the FMM 24 Contact Service 25 Spare Parts and Accessories 26 Spare Parts 26 Accessories 27 Technical data 28 Model Code 29 Index 30 ...

Page 5: ...ep it in the vicinity of the product so it is always at your fingertips Note that the information on the unit s engineering contained in the documentation was that available at the time of publication Consequently there might be deviations in technical details figures and dimensions If you discover errors while reading the documentation or have suggestions or other useful information please don t ...

Page 6: ... that changes to the product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immedi...

Page 7: ...e What do I want to know I determine which topic I am looking for Where can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index number is increment...

Page 8: ...ible Do not operate the module unless all the safety devices are present Secure the hazardous areas which may arise between the module and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operati...

Page 9: ...injury if not avoided CAUTION CAUTION indicates a danger with a low risk and which can lead to minor injury if not avoided NOTICE NOTICE indicates a danger which will lead to damage to property if not avoided Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words The pictogram and the signal word indicate the se...

Page 10: ...organization specific regulations Proper Designated Use Use the module only for the application described in the following The FluidMonitoring Module FMM is for monitoring solid particle contamination in hydraulic systems NOTICE Impermissible operating fluid The FluidMonitoring Module will be destroyed The FMM may only be used with mineral oils or mineral oil based raffinates Proper or designated ...

Page 11: ...deviating therefrom shall not be considered intended use HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the module Examples of improper use Operation in potentially explosive atmospheres Operation with a non approved medium Operation under non app...

Page 12: ...instructions and applicable regulations before beginning work The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel These operating instructions are intended for Operating personnel such persons have been instructed in module operation and are aware of potential hazards due to improper use Specialist personnel such persons w...

Page 13: ...electrical machinery sockets etc Product specific knowledge Operation operations control Specialist personnel Product specific knowledge Knowledge about how to handle operating media Knowledge about contamination due to solids and water Disposal Specialist personnel Proper and environmentally friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse Unpack...

Page 14: ... completely before putting it into storage If necessary rinse the FMM with n heptane to prevent it from gumming up during storage Decoding the model code label For product identification details of the ConditionSensor see the Model code label This is located on the back of the unit and contains the exact product description and the serial number Row Description Model Model code for details see pag...

Page 15: ...the package to make sure it has not been damaged during transport and that it is complete The following items are supplied Qty Designation 1 FluidMonitoring Module FMM O M 1 Installation and Maintenance Instructions this document 1 CD Operating and Maintenance Instructions CS 1000 A PC with a PDF display program is required for displaying this 1 CD FluMoS light FluidMonitoring Software 1 Calibrati...

Page 16: ...nd depending on the equipment water content in hydraulic and lubricant fluids e g as an indication of leakage defective seals water ingress etc The FMM features all of the requisite connectors adapters enabling it to be easily connected to existing hydraulic circuits The FMM is suitable for operating pressures between 6 15 bar Typical applications of the FMM are filter cooler heater circuits Advan...

Page 17: ...ersion Item Designation 1 FMM O M connection block 2 ContaminationSensor CS 1000 series 3 AquaSensor AS 1000 series or AquaSensor AS 3000 series or No additional sensor 4 INLET IN with test connector type 1604 or G according to ISO 228 5 OUTLET OUT with test connector type 1604 or G according to ISO 228 6 Throttle valve 7 Test point TP1 test point type 1604 ...

Page 18: ...83 en us 2013 09 16 doc 2013 09 16 Dimensions The FMM has the following dimensions depending on the version and additional sensor Hydraulic diagram The FMM has the following hydraulic diagram depending on the version and additional sensor CS IN OUT AS TP1 ...

Page 19: ...bient conditions such as temperature dust water etc The CS features a protection rating of IP 67 according to DIN 40 050 EN60 529 IEC 529 VDE 0470 The FMM can be mounted as follows Ⓐ the two mounting holes in the installation block using 2x cylindrical screws M6 x 55 mm according to ISO 4762 Ⓑ the two mounting holes in the CS 1000 using 2x cylindrical screws M8 x 50 mm according to ISO 4762 Ⓒ the ...

Page 20: ...nge for the FMM inlet The FMM comes delivered with two test connectors type 1604 one at the inlet IN and one at the outlet OUT port If the hydraulic connection is done via the connector thread G 1 4 according to ISO 228 the test connectors must be removed The mounting holes on the FMM are through holes There are three connection possibilities IN TP1 OUT Connections on the back side IN TP1 OUT conn...

Page 21: ...tem as follows 1 Check the pressure at the measurement point The pressure must be within the permissible range 2 Depressurize the system 3 Connect the return flow line with the outlet port OUT of the FMM connector thread G1 4 ISO 228 or test connection 1604 Use an internal Ø 4mm for the return flow line 4 Now connect the other end of the return flow line to the system tank for example 5 Connect th...

Page 22: ...e at the throttle valve To set the flow rate proceed as follows 1 Connect the CS to a voltage source 2 Set the measurement interval on the CS to 20 seconds 3 Connect the throttle valve completely to the OUT outlet 4 Open the throttle valve by a turn 5 Switch the display on the CS to show FLOW 6 Using the flow control valve set the flow rate to 100 ml min 7 Once the flow is stable at operating temp...

Page 23: ... not possible Sensor status is undefined Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure at measurement point p Δ has to be at least 15 bar if OK replace filter element For other error messages please refer to your CS1000 operating and maintenance instr...

Page 24: ...oceed as follows 1 Remove the plug from the sensor s 2 Depressurize the system 3 Remove the connected hoses piping from the FMM 4 Remove the FMM Disposing of the FMM Dispose of the packaging material in an environmentally friendly manner After dismantling the module and separating its various materials dispose of it in an environmentally friendly manner ...

Page 25: ...6897 509 1174 Telefax 49 0 6897 509 846 E Mail filtersystems hydac com Regular inspection and maintenance work is indispensable for ensuring trouble free operation and long service life for your FluidAqua Mobil Our HYDAC Servicenter offers you these tasks within agreed upon time frames and at fixed prices HYDAC SERVICE GMBH Friedrichsthaler Straße 15a Werk 13 66540 Neunkirchen Heinitz Germany Tele...

Page 26: ... Part no Manifold block 1 Throttle valve 1 557654 ContaminationSensor CS 1000 series type depending on the design 1 Fixing screws for CS 1000 4 602863 O ring FPM between CS 1000 and FMM connection block 2 6003048 AquaSensor AS 1000 series 1 AquaSensor AS 3000 series 1 Test point type 1604 FPM 3 680107 Screw plug for filter element 1 3331617 available on request ...

Page 27: ... 5 m line shielded 8 pole M12x1 3281239 Extension cable 5 m socket plug female 8 pole M12x1 socket plug male 8 pole M12x1 3281240 Socket plug female 5 pole M12x1 with screw clamp 6049128 Socket plug female with 2 m line shielded 5 pole M12x1 6019455 Socket plug female with 5 m line shielded 5 pole M12x1 6019456 Extension cable 5 m socket plug female 5 pole M12x1 socket plug male 5 pole M12x1 60408...

Page 28: ... Differential pressure 1 bar recommended 6 bar Connectors IN OUT Test point type 1604 or thread G 1 4 according ISO 228 Sealing material FPM Permissible viscosity range 1 1000 mm s Fluid temperature range 0 85 C 32 185 F Ambient temperature range 0 80 C 32 176 F Lagertemperaturbereich 40 80 C 40 176 F Empty weight 4 3 kg For further technical details please refer to the operating and maintenance m...

Page 29: ...nation M CS 1000 AS 1000 Seal 0 FPM ContaminationSensor CS 1000 series CS1210 ISO SAE without display FPM CS1220 ISO SAE with display FPM CS1310 ISO SAE NAS without display FPM CS1320 ISO SAE NAS with display FPM Analogue interface on the CS 1000 A 4 20 mA B 0 10 V DC Additional sensor z Without AS AS 1000 Z AS Prepared for AS 1000 Hydraulic accumulator 0 Without Filter 0 Without Options 0 Without...

Page 30: ...Empty weight 28 Error 23 Error message 23 F Features 16 Filter 11 29 FLOW 22 Fluid temperature range 28 FluMoS 15 H Hazard symbol 8 Hydraulic diagram 18 I Imprint 2 IN 17 20 21 28 INLET 14 17 installing 19 ISO 17 19 20 21 23 28 29 M Maintenance 1 15 Model code 14 mounting 19 20 Mounting position 28 N NAS 29 O operating 6 7 8 10 12 13 14 16 20 22 23 28 Operation 11 13 OUT 17 20 21 22 28 OUTLET 17 P...

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Page 32: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com Email filtersystems hydac com ...

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