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TABLE OF CONTENTS

SECTION 1 - INSTALLATION

Safety.........................................................................................................................................

1.1

Lifting and Shipping....................................................................................................................

1.1

Vise Cylinders.............................................................................................................................

1.2

Head Restraint Bar.....................................................................................................................

1.3

Leveling.....................................................................................................................................

1.3

Wiring Connections....................................................................................................................

1.4

Hydraulic Oil and Cutting Fluid...................................................................................................

1.4

SECTION 2 - CONTROLS AND OPERATIONS

  SUBSECTION 2A - The Control Console...........................................................................................

2.1

Start-up......................................................................................................................................

2.1

S25 Manual Controls..................................................................................................................

2.1

Shuttle Length Control................................................................................................................

2.5

Conventional Length Control Set-up and Calibration................................................................... 2.5

S25 Automatic Controls (PLC 100).............................................................................................

2.6

Blade Kerf.........................................................................................................................

2.6

PLC in Manual Mode .......................................................................................................

2.7

PLC in Auto Mode - Single Job.........................................................................................

2.8

PLC in Auto Mode - Multi Job............................................................................................

2.9

Important Notes With Respect To PLC Operation............................................................. 2.10

Interrupting the Auto Cycle......................................................................................

2.10

Entering Blade Kerf.................................................................................................

2.11

Inch-Metric Input or Measuring................................................................................ 2.11

  SUBSECTION 2B - Saw Cutting Controls...........................................................................................

2.12

Blade Basics...............................................................................................................................

2.12

Variable Speed Control...............................................................................................................

2.13

Hydraulic Feed Control...............................................................................................................

2.13

Using The Saw Cutting Parameters Door Chart........................................................................... 2.14

Step 1 Determine Effective MAterial Width.......................................................................

2.14

Step 2 Setting The Feed Force Limit.................................................................................

2.15

Step 3 Determine Optimum Blade Pitch............................................................................ 2.16

Step 4 Determine Optimum Blade Speed.......................................................................... 2.17

Step 5 Determine Feed Rate Setting................................................................................. 2.18

Cutting Control Set Up Examples................................................................................................

2.20

  SUBSECTION 2C - Mechanical Controls............................................................................................

2.22

Head Up And Down Limit Setting................................................................................................

2.22

Guide Arm Positioning................................................................................................................

2.23

Coolant Flow..............................................................................................................................

2.23

Blade Changing..........................................................................................................................

2.24

SECTION 3 - MAINTENANCE AND TROUBLESHOOTING

Blade Brush................................................................................................................................

3.1

Blade Guides..............................................................................................................................

3.1

Lubrication...............................................................................................................................

3.2

Cleanliness.................................................................................................................................

3.3

Hydraulic Maintenance................................................................................................................

3.3

Trouble Shooting.........................................................................................................................

3.4

Summary of Contents for S-25A

Page 1: ...tly reduce your cost while maintaining or improving quality With these points clearly in mind we have designed the HYD MECH S 25A Our goal is to change stock cut off from a necessary evil to a money making and time saving part of your operation Please use this manual to familiarize yourself and your employees on the proper operation and maintenance of the S 25A We appreciate the confidence you hav...

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Page 3: ...theAutoCycle 2 10 EnteringBladeKerf 2 11 Inch MetricInputorMeasuring 2 11 SUBSECTION 2B Saw Cutting Controls 2 12 BladeBasics 2 12 VariableSpeedControl 2 13 HydraulicFeedControl 2 13 Using The Saw Cutting Parameters Door Chart 2 14 Step 1 Determine Effective MAterial Width 2 14 Step 2 Setting The Feed Force Limit 2 15 Step 3 Determine Optimum Blade Pitch 2 16 Step 4 Determine Optimum Blade Speed 2...

Page 4: ...CylinderComponents 5 2 PositiveDownfeedValveComponents 5 3 Hydraulic Schematic S25A 6 00 1 5 4 Hydraulic Plumbing Diagram S25A 6 00 2 5 5 Plumbing Diagram VVP Option S25A 6 00 2 5 6 SECTION 6 MECHANICAL ASSEMBLIES Parts List and Photos BladeGuideArmAssembly 6 1 GuideArmRackAssembly 6 2 BladeBrushAssembly 6 3 DriveAssembly 6 4 IdlerWheelAssembly 6 5 ViseCylinderMountingAssembly 6 6 FrontTableAssemb...

Page 5: ...n where it extends off the saw table Area around the machine should be kept clean and tidy Operator should keep a safe distance from all moving parts especially the blade and vises If not performing properly the machine should be stopped immediately and repaired by a qualified person No modifications to the machine are allowed without Hyd Mech s prior approval Any approved modifications shall be p...

Page 6: ...nders must be fully retracted the hydraulic hoses disconnected and the mounting brackets unbolted from the infeed table Fig 1 3 The cylinder tube is then rotated around the cylinder rod so that the mounting bracket and tube are upside down This jaw is now pushed completely toward the fixed jaw letting the bracket rest on the infeed table Before the initial start up reinstall the vise bracket and r...

Page 7: ...s for safe operation and maintenance Machine should be levelled in both directions ie across its table and along its infeed conveyor especially when machine is to be inserted into a large conveyor system Nine levelling screws are provided Steel plates are to be placed under each screw to prevent their sinking into the concrete floor In cases when machine is to be anchored permanently anchoring hol...

Page 8: ...damage that may have occurred during shipping to the electrical cables and the hydraulic hoses the hydraulic oil level is between the upper and lower lines on the level gauge see SECTION 3 pg 3 4 As supplied the machine is set to run on three phase voltage as indicated on the serial plate and voltage label Power connection to the machine is made to L1 L2 L3 terminals at the junction block inside t...

Page 9: ...ON THE BLADE IS RUNNING IN A COUNTER CLOCKWISE DIRECTION AND THAT THE HYDRAULIC PRESSURE IS 900 PSI 25 PSI see SECTION 3 pg 3 4 Fig 2A 1 Standard S 25A operation control panel S 25AMANUALCONTROLS HYDRAULICSTARTBUTTON Starts hydraulic pump motor and energizes the BLADE START BUTTON and the MODE SWITCH The fixed vise will open or close according to its selector switch position The actions of all oth...

Page 10: ...HOLD the head will remain stationary DOWN the head will descend until it reaches the bottom Descent is controlled by the FEED RATE and FEED FORCE controls INDEXFORWARDBUTTON Button is inoperative except when MODE SWITCH is in MANUAL Depressing this button fully will cause the shuttle table to quickly advance toward the saw table until the button is released or the shuttle reaches the forward limit...

Page 11: ...e when the MODE SWITCH is in the NEUTRALposition Positioning this selector switch to 90 will swing the head fast towards the 90 position Likewise positioning this selector switch to 30 will swing the head toward the 30 position Leaving the switch on the lock position will restrain the head from further angular motion The angle change can be observed on the angle scale located on the head swing dru...

Page 12: ...ed digital display located on the front control panel Fig 2A 6 On machines quipped with the optional PLC 100 controller the blade speed is displayed in the blade speed window located on the PLC controller Fig 2A 7 Switch is active only when blade is running PIECECOUNTER The counter is operative in both AUTO and MANUAL Fig 2A 5 It is manually set to the number of cuts desired and counts down to zer...

Page 13: ...e calibration makes no allowance for kerf loss and this must be added by the operator Although blade thickness is standard with relation to blade size blade kerf may vary due to different pitch or manufacturer We recommend that you measure the kerf of the blade which you are using by making a cut into a solid piece of steel and measuring the width of the cut In the following examples we will use a...

Page 14: ...271 Increasing the micrometer setting increases the part length while decreasing the micrometer setting de creases the part length NOTE Remember to reset the micrometer to exactly midscale at the end of each run It is wise to make a trial cut in order to check the accuracy of the length setting Start by being certain that the head up limit switch is correctly set up for the work piece Using the ma...

Page 15: ...lished by taking two or three cuts through solid four or five inch diameter mild steel at an extremely slow feed rate utilizing a very slow blade speed is recommended These two or three slow cuts sufficiently lap polish the new blade so that it does not snag the material being cut Proper break in will alleviate blade vibration improve surface finish accuracy and blade life After break in the follo...

Page 16: ... on the blade speed display window located on the optional PLC 100 controller Fig 2B 4 HYDRAULICFEEDCONTROL The hydraulic feed control is located on the control panel below the electrical control console These controls allow independent control of Feed Force and Feed Rate See Fig 2B 5 Fig 2B 1 Blade speed adjust ment Fig 2B 2 Blade speed selector switch Fig 2B 3 Digital blade speed display Fig 2B ...

Page 17: ...s is the widest solid part of the material to be in contact with blade during cutting For simple shapes as illustrated on the chart this can be diractly measured For bundles of tubes and structuals measuring the effective width is difficult For those cases effective width is 60 to 75 of the actual material width NOTE Fig 2B 4 A full size chart is mounted on the panel The chart contains five steps ...

Page 18: ... the Feed Force Limit consist of FeedForceGauge With the Mode Switch in manual position move the head fully down After the head is down open the feed rate valve depress the yellow FEED FORCE SETTING button and adjust the FEED FORCE Example 1 Fig 2B 6 Feed Force pressure Fig 2B 5 Hydraulic feed control Feed Force Knob Feed Rate Knob To set FEED FORCELIMIT 2 15 Set the feed force at 250 300 psi This...

Page 19: ...ed Any changes during cutting such as material hardness or material cross section will influence the gauge readings Therefore in some cutting situations the gauge reading may rise and fall A very low gauge reading is uaully observed when the blade is approaching the material to be cut but not yeyt cutting STEP 3 DETERMINEOPTIMUMBLADEPITCH TEETHPERINCH T P I Selecting a blade with proper tooth pitc...

Page 20: ...ed curves In Example 1 8 Dia 1045 Medium Carbon Steel solid bar is to be cut On the graph above find the Medium Carbon Steel Curve which represents the optimum blade speeds for 1045 Carbon Steel On the horizontal axis effective material width axis find number 8 which represent effective material width of an 8 diameter solid Find the point where a vertical line from 8 intersects the Medium Carbon S...

Page 21: ...0 which represents the relationship between FEED RATE blade speed and blade pitch If the material is harder use multipliers from the NOTE near the bottom of the Graph For example if the 5 diameter 1045 Carbon Steel material from the table above had been hardened to 35 Rc 325 Bhn then we must multiply the blade speed of 225 ft min by 60 Thus 225 ft min x 60 135 ft min This is the optimum blade spee...

Page 22: ... of 71 In this case we should use FEED RATE of 1 8 in min x 71 1 3 in min TABLE 2B 2 3 4 34 57 2 3 21 25 31 50 38 71 Find the point where a vertical line from 200 ft min would intersect the For Example 1 it is known from Step 3 that otimum blade pitch is 2 3 and from Step 4 that blade speed 200 ft min From the graph Fig 2B 10 the FEED RATE is determined in the followingway On the horizontal axis b...

Page 23: ...TEP 2 Feed Force limit setting for 6 Diameter material 180 P S I STEP 3 Optimum blade pitch TPI 3 4 T P I Actual blade pitch on the saw 4 6 T P I STEP 4 Optimum blade speed for 4 1 2 effective 225 ft min materialwidth Blade speed reduced by hardness factor 225 ft minx 60 135ft min STEP 5 Feed Rate for 3 4 TPI blade 1 8 in min Feed Rate for 4 6 TPI blade 1 8 in minx 70 1 3in min reduced by finer th...

Page 24: ...2 pcs in a bundle 6 x 6 STEP 1 Effective material width 5 6 x 8 STEP 2 Feed Force limit for 8 wide material 180 P S I STEP 3 Optimum blade pitch for 5 effective material width 3 4 T P I STEP 4 Optimum blade speed for 5 effective material width 320 ft min STEP 5 Feed Rate 4 0 in min 2 21 ...

Page 25: ... upper limit of head travel and clockwise to lower the limit of head travel The head up limit should be set by starting with the head below the required height and the knob screwed in to the limit switch MANUAL mode must then be selected and the HEAD CONTROL SWITCH rotated counter clockwise until the blade has at leas 1 2 clearance above the material and slightly more when cutting bundles Fig 2C 1...

Page 26: ...lant should be directed into the opening created by the blade Flow adjusting tap is shown Fig 2C 4 NOTE When cutting materials that do not need coolant cast iron some coolant flow is required to provide blade lubrication to prevent blade scoring by carbides Fig 2C 4 CoolantFlow AdjustingTaps GUIDEARMPOSITIONING It is desirable in order to maintain maximum beam strength in the blade to keep the gui...

Page 27: ...ade The teeth should be facing away from the head of the saw The teeth on the part of the blade between the two guide blocks should point towards the drive side of the head 9 Turn the hydraulics on and tension the blade by positioning the blade tension selector switch to 10 Start the blade for a few rotations in order for the blade to seat in the carbide guides and to track itself on the wheels 11...

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Page 29: ...c maintenance and inspection of the machine should not be neglected If the brush gets worn to approximately 70 of its original diameter 3 OD it should be replaced A brush may be purchased through a HYD MECH dealer in your area BLADEGUIDES Each guide arm is provided with a set of blade guides Both sets are identical except for the top carbides Each set consists of top carbide fixed carbide and adju...

Page 30: ...ts need lubrication We recommend that this periodic lubrication be done once a month using any general purpose grease at the points indicated G Fig 3 5 Vertical Pivot G G Fig 3 6 Horizontal Pivot Fig 3 7 90 Degree Shaft G G Fig 3 8 Vise Ways Fig 3 9 Idler Wheel Slider G G Fig 3 10 Guide Arm Positioning Shaft G 3 2 ...

Page 31: ...8 LHASPE 15 10 ZINGAAE 10 CLEANLINESS The S 25A series design should endure heavy operating conditions and provide the customer with flawless machine performance To extend good performance some care is required especially cleanliness The following areas should be kept clean of dirt grease and chips CONTROLCONSOLE OUTFEEDTABLE DOORCHARTS LARGE BUILD UP OF CHIPS IN THE SAW BASE WHEELBOXES VISE WAYS ...

Page 32: ...om temperature Thus in a 70 F shop one might expect an oil temperature of about 120 F Oil temperature should never exceed 160 F 4 SYSTEM PRESSURE System pressure is factory set to 900 25 psi and should not require further attention except precautionary observation at start up and occassionally thereafter 5 BLADE TENSION Is controlled by system pressure 6 VISE PRESSURE Is controlled by system press...

Page 33: ...ified in this section 6b Reduce 7a Add coolant 7b Blow out coolant lines 7c Check and replace if it is necessary 8a Reset Piece Counter 8b Depress each of the reset buttons on the main control box Depressing one reset at a time and trying to start the saw will indicate which motor wasoverloaded 8c Replace the fuse with a 5 Amp 250 Volt AG1 type fuse Random blowouts may occur but a quickly repeated...

Page 34: ...em remains it probably results from dirt in the valve spool If the problem is related to index forward or retract or head swing it may also be dirt in the cushion valvemountednearthe manifold 14 Head still will not rise or fall or any individual function will 14a In case of head and index functions check operation of related limit switches Limit switch buttons should oper ate freely and emit an au...

Page 35: ...imilarly if the shuttle advances and then the cycle stops check that the shuttle forward limit switch is being actuated 15a Pointer of Feed Rate valve is stopped by stop bolt but not fully closing the valve 16a Cushion limit switch is stuck or damaged 17a If cycle seems to stop be cause of a particular function is inactive switch to manual and see it that function is still inactive If so see previ...

Page 36: ...beingcontacted 19a Apply oil to front and rear visejaws 20a Enter job number s and job data as in SECTION 2A CONTROLCONSOLE 21a Run saw in auto cycle Note last function motion before the cycle stops and check related limit switch function For example if the head comes down and then the cycle stops check that the head down limit switch is being actuated by prodding it with a screwdriver If the auto...

Page 37: ...actor to suit the full load current of the new or rewired motor All other components are supplied from the control transformer and operate on 115V single phase They do not needaltering The machine is supplied for use on a 60HZ supply For use on a 50HZ supply consult the factory WHEN CHANGING THE SUPPLY VOLTAGE CAREFULLY OBSERVE THE ABOVE STEPS THESE STEPS ARE ESSENTIAL TO AVOID SEVERE DAMAGE TO TH...

Page 38: ...1CNT MI TM 9SS 1PB 8SS 4SS 7SS 4PB 6SS 3SS 5SS 5PB 2PB 4PB 2SS FU 1SS Fig 4 3 Blade Tension selector switch 6SS 10SS Fig 4 4 Head Up limit switch 1LS Fig 4 5 Head Down limit switch 2LS Fig 4 6 Shuttle control limit switches 6LS 4LS 5LS 3LS ...

Page 39: ...Fig 4 8 Hydraulic pump motor 1MTR Fig 4 10 Hirschman connectors and directional valvesolenoids Fig 4 9 Coolant pump motor 3MTR 1PB 3PB 6PB FE 1SS 3SS PLC100 5PB 7PB 5SS 8SS 7SS 4SS 2SS 4PB 2PB 9SS Fig 4 11 Back of the control panel with the optional PLC 100 controler ...

Page 40: ...33 push button flush style Light block Telemecanique ZB2BW061 130 V Lamp Telemecanique SP106 1 NO contact block Telemecanique ZB2BE101 3PB Blase Stop Operating head black flush style Telemecanique ZB2BA2 push button 1 NC contact block Telemecanique ZB2BE102 4PB Blade Start Operatinghead greenilluminated Telemecanique ZB2BW33 push button flush style Lamp block Telemecanique ZB2BW061 130VLamp Teleme...

Page 41: ...Telemecanique ZB2BE101 3SS Coolant Operating head 3 position Telemecanique ZB2BD3 selector switch maintained 2 NO contact blocks Telemecanique ZB2BE101 4SS Fixed Vise Operating head 3 position one Telemecanique ZB2BJ7 selector switch maintained one spring return to center long 2 NO contact blocks Telemecanique ZB2BE101 5SS Shuttle Vise Operating head 3 position one Telemecanique ZB2BJ7 selector sw...

Page 42: ...2M MotorContactor OPen Style blade 240V Telemecanique LC1D5811G6 480 600V Telemecanique LC1D1810G6 1AC Auxiliary Contact 2 NO contacts Telemecanique LA1DN20 Block 1CR Auto Manual 4 NO contacts Telemecanique CA2DN40G6 relay 2CR HeadDown 2 NO 2 NC contacts Telemecanique CA2DN22G6 relay 1OL MotorOverload TriplePoleThermal hydraulics 3HP208 240V Telemecanique LR2D1314 3HP 480V Telemecanique LR2D1310 3...

Page 43: ...lector Operating head 3 position Telemecanique ZB2BJ3 switch maintained long 1 NO contact block Telemecanique ZB2BE101 1 NC contact block Telemecanique ZB2BE102 2SS Coolantselector Operating head 3 position Telemecanique ZB2BD3 switch maintained 2 NO contact blocks Telemecanique ZB2BE101 3SS Fixed Vise Operating head 3 position Telemecanique ZB2BJ7 selector switch one maintained one spring return ...

Page 44: ...ecanique ZB2BE102 2PB Hydraulic Start Operatinghead greenilluminated Telemecanique ZB2BW33 push button flush style Light block Telemecanique ZB2BW061 130 V Lamp Telemecanique SP105 1 NO contact block Telemecanique ZB2BE101 3PB Blade Start Operatinghead greenilluminated Telemecanique ZB2BW33 push button flush style Lamp block Telemecanique ZB2BW061 130VLamp Telemecanique SP105 1 NO contact block Te...

Page 45: ...ntactor OPen Style blade 240V Telemecanique LC1D5811G6 480 600V Telemecanique LC1D1810G6 1M5 6 Auxiliary Contact 2 NO contacts Telemecanique LA1DN20 Block 1CR Auto Manual 4 NO contacts Telemecanique CA2DN40G6 relay 1CR5 8 Auxiliary Contact Telemecanique LA1DN13 on1CR 2CR HeadDown 2 NO 2 NC contacts Telemecanique CA2DN22G6 relay 1OL MotorOverload TriplePoleThermal hydraulics 3HP208 240V Telemecaniq...

Page 46: ...ttle Giant 2E NT502186 coolantpump with pump assembly TM TimingmotorSequencer SAIA KKB50 6 5 105 120 60 CW KNOB 4 268 4904 0 1CNT Piece counter Durant 34 11564115VAC MI RE MI CNT Multi Index Eagle Signal D2101 A3 115VAC Counter LMP Work Lamp Moffat 0618 3 AS Hirschman Female connector with light GDM 927811 011 connectors indicatorGDM2011 Directional Vickers Y 120VAC valve solenoid 4 10 ...

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Page 48: ......

Page 49: ......

Page 50: ...BladeSpeedCylinder Optional VSL C9 00 8 1 HeadForceServoValve T25 325 00 9 1 PositiveDownfeedValve DF2 0 00 10 1 Extension Block 2 position Optional EB 01 11 1 Manifold Block MB6P 12 3 Double Pilot Check DPCH 1 13 2 Pressure Gauge 1000 psi PG 10 14 2 Pressure Gauge 500 psi PG 5 15 2 Vice Valves DCV3P AB C 16 1 Remote Blade Speed Adjustment Valve Optional DCV3P AB T 17 1 HeadLiftValve DCV3P AB T 18...

Page 51: ... x 1 4 ID x 1 16 Plug 1 8 NPT Spring DF 1 03 Spring Guide DF 2 02 Snap Ring Ext 3 8 DIA Lever DF 3 07 Tube 3 8 ID x 1 625 Spring DF 1 03 2 of Snap Ring Ext 3 8 DIA O Ring 1 4 OD x 1 8 ID x 1 16 Bolt 10 24 x 1 2 Snap Ring 1 8 DIA Plastic Ball 1 DIA x 1 4 NC Spring DF 3 08 Ball 1 4 DIA Roll Pin 1 8 DIA x 2 Plug 1 8 NPT 2 of Back Up Ring for O Ring 1 2 OD x 3 8 ID x 1 16 Plug 1 8 NPT Orfice 013 Back ...

Page 52: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 53: ...rew 1 4 NC x 1 4 LG Carbide Loader Bolt S25 323 01A 3 of Disc Springs 1 OD x 1 2 ID x 0 35 Front Carbide Pad 1 1 4 BLADE CRB 125 41 00 1 1 2 BLADE CRB 150 21 00 Exterior Retaining Ring 1 4 DIA Top Carbide S25 324 Roll Pin 5 16 DIA x 5 8 LG Rear Carbide Pad 1 1 4 BLADE CRB 150 42 00 1 1 2 BLADE CRB 150 22 00 Flat Head Cap Screw 3 8 NC x 3 4 LG 4 of Hex Head Bolt 1 4 NC x 3 4 LG Head Nut 1 2 NF Driv...

Page 54: ...all Crank Shaft S25 3302 02 Roll Pin 5 16 DIA x 1 3 4 LG Crank Weldment S25 333 00 Hex Bolt 1 2 NC x 1 LG 3 of Set Scw 3 8 NC x 1 2 LG 3 of Sc Hd Cap Scw 3 8 NC x 1 LG 3 of L Washer 3 8 Rack Shaft Assembly S25 332 00 Gear Rack S25 332 03 Guide Arm Bracket S25 33 03 4 of Hex Bolt 1 2 NC x 1 1 2 LG 2 of Nex Nut 1 2 NC 2 of 1 2 F Washer HexJamNut 3 8 NC Handle Jergens32114 Sc Hd Cap Scw 3 8 NC x 3 1 ...

Page 55: ...rew 1 4 NC x 1 4 LG Bearing Plate S20 922A 00 Friction Wheel S20 925 03 4 of 3 8 Flat Washer 2 of Spring Trakar MW 123 2 of Threaded Rod 3 8 NC x 5 LG 2 of 3 8 NC Hex Huts BLADE BRUSH ASSEMBLY BLADE BRUSH ASSEMBLED Hex Nut 1 2 NC 2 of 1 2 Flat Washer 2 of Blade Brush 1 2 ID x 3 1 2 OD M311 1 2 6 3 ...

Page 56: ...rive Pulley Lenze11 213 25 920 38mm Bore Drive Belt Lenze 47x1060mm Key 10mmx16mmx100mm Gear Box HM5 4 of Hex Bolt M16 x 70 or 75mm Gear Box Mounting Bracket S25 312 04 Blade Drive Wheel S25 3 07 Blade Motor US Motors 10HP 1800 RPM 215 TC Frame TEFC Drive Housing Inner S25 3711 00 2 of Hex Bolt M16 x 50mm DRIVEASSEMBLED Drive Wheel Keeper H16 4 02 Hex Bolt M20 x 60mm 2 of Socket Head Cap Screw 1 2...

Page 57: ...5 8 NF Rod End 5 8 DIA CM 10 RH Hex Bolt 5 8 NC x 2 1 4 LG Socket Set Scw 3 8 NC x 1 2 LG Carrier Weldment S25 3411 00 Idler Wheel Shaft S25 3 02 10 of Hex Bolt 1 2 NC x 1 3 4 LG 4 of Hex Bolt 1 2 NC x 2 1 2 LG Base Plate S25 341 01 4of Soc Hd Set Scw 1 2 NC x 1 1 2 LG 2 of Idler Track S25 341 02 2 of Grease Nipple 1 8 NPT Idler Wheel S25 3 06 14 of 1 2 L Washer IDLER WHEEL ASSEMBLED IDLER WHEEL A...

Page 58: ...3 00A VISE CYLINDER ASSEMBLED Hex Nut 3 4 NC 3 4 L Washer Hex Bolt 3 4 NC x 5 LG Vise Cylinder S25 C3 00 Vise Hose JCT Block S25 6 05 6 of 1 2 L Washer 6 of Hex Bolt 1 2 NC x 2 LG O Ring 2 1 4 ID x 2 5 8 OD VISE CYLINDER MOUNTING ASSEMBLY 2 of 6 6 ...

Page 59: ...tical Wear Strip S25 53 06 Vise Key S25 53 02 1 2 x 3 4 Arbor Shim of shims depends on clearanceneeded Vise Gib S25 53 03 2 of Wear Sptrip S25 2 01 Fixed Vise Jaw S25 2 06 2 of Roll Pin 3 8 DIA x 2 1 2 LG 8 of Hex Bolt 1 2 NC x 2 1 2 LG 8 of 1 2 Spring Washer 2 of Vertical Wear Strip S25 2 05 32 of Flat Head Hex Cap Screws 5 16 NC x 1 2 LG FRONT TABLE ASSEMBLY 6 7 ...

Page 60: ...ER ROLLER BEARING REF 31309 13 1 TAPER ROLLER BEARING REF 30312 14 1 TAPER ROLLER BEARING REF 30314 1 5 1 OILSEAL 42X62X7 SEMI DUAL 16 1 OILSEAL 65X90X8 SEMI DUAL 1 7 1 WORMWHEEL KEY 0 625 X0 625 X3 75 R B E 18 12 LOW HEAD SOCKET CAP SCREWS M10X25 19 12 LOW HEAD SOCKET CAP SCREWS M10X20 20 3 5 L MOBIL SHC 632 OIL NOT SHOWN 22 1 NAMEPLATE SIZE4 23 1 LUBRICATION PLATE SIZE 4 26 1 1 2 BSPT TAPER PLUG...

Page 61: ...Washer 4 of Hex Bolt 1 2 NC x 1 3 4 LG 2 of Table Mounting Key S25 A22 04 4 of Hex Bolt 1 2 NC x 1 1 2 LG 4 of Hex Bolt 1 2 NC x 1 3 4 LG 4 of 1 2 L Washeer Shim 1 2 x 3 4 Arbon of shims depends on clearance needed 70 of Fl Hd Soc Scw 5 16 NC x 1 2 LG Vise Gib S25 53 03 Vise Key S25 53 02 Vertical Wear Strip S25 2 04 Hex Bolt 1 2 NC x 2 3 4 LG Rear Vise S25 532 00 3 of 1 2 L Washer 2 of Washer T25...

Page 62: ...0A Roller Tray S25A 242 00A 8 of Wiper CUSTOM SEAL H2250 Rear Cylinder Pin S25 676 00 HydraulicHose Hyd Mech 12 HydraulicHose Hyd Mech 11 Cylinder Rod Pin S25 675 00 8 of Wear Ring 7 x1 x1 8 702 Strip Shuttle Cylinder S25 C1 00 2 of Shuttle Shaft S25 A25 01 Front Shaft Mounting Plate S25A 251 00A Shuttle Vise Carriage S25A 231 00A 2 of Bearing Housing H12 231 00 Infeed Shuttle Track S25A 2 01 Shut...

Page 63: ...LG 8 of Sec Set Scw 1 2 NC x 1 1 2 LG 2 of Roll Off Guard S25A 31 01 4 of Roller Assembly S25 A312 00 1 of Roller Tube S25 A312 01 2 of Bearing 6307 2RS 2 of Bushing S25 A312 02 4 of Shaft Weldment S25 A313 00 4 of Hex Bolt 3 8 NC x 5 8 LG 4 of 3 8 L Washer INFEED CONVEYOR ASSEMBLY 6 11 ...

Page 64: ...of Hex Jam Nut 3 8 NF 3 of Soc Set Scw 3 8 NF x 1 1 4 LG Pivot Link Weldment S25 41 00 Spring Shaft Weldment S25 3421 00 2 of Springs Dieco MH81 Angle Pointer S25 9 01 Angle Scale S25 9 21 Grease Fitting 1 8 NPT Straight Damping Plate S25 4 02 2 of Support Washer S25 4 03 2 of Bushing S25 4 04 Vertical Pivot Shaft S25 4 01 PIVOT LINK ASSEMBLY 6 12 ...

Page 65: ...f Rod Wiper CustomSealD1125 Washer S20 3 10 Hex Bolt 1 2 NC x 1 1 4 LG 2 of Cylinder Pin S25 625 00 2 of Fl Hd Soc Cap Scw 3 8 NC x 3 4 LG Hex Head Bolt 1 2 NC x 1 3 4 LG 1 2 NC Hex Head Nut Rod End 1 2 DIA 1 2 NF Hex Nut Angle Stop Shaft S25 43 01 HEAD SWING ASSEMBLY 6 13 ...

Page 66: ...tinental 22 CB Connector Versa 193 6 Coolant Hose 3 8 DIA x 23 LG Coolant Hose 3 8 DIA x 16 LG NOTE Coolant tank not shown S25 81 00 COOLANTSYSTEMASSEMBLED COOLANT SYSTEM ASSEMBLY Hose Adapter 1 4 NPT to 3 8 DIA Hose Versa 125 6B Elbow Adapter 1 4 NPT Male to 1 4 NPT Female Versa 139 6B Needle Valve 1 4 NPT Male to 1 4 NPT Female Versa 3120 B Hose clamp at each hose end SPAE NAUR 080 035 Coolant H...

Page 67: ...cket S20 911 00 Knob S20 912 02 Material Stop Shaft S25 0112B 01 Fence S25 0112B 02 Outfeed Table S25 0111B 01 Outfeed Tray Weldment S25 01111B 00 Knob Assembly S20 914 00 Clamp S20 912 00 OUTFEED TABLE ASSEMBLY Material Stop Frame S25 01121B 00 6 15 ...

Page 68: ...tact Finger S25 72 05 Shaft S25 72 01 Contact Bolt S25 72 05 Pointer S25 724 07 Adjusting Block S25 724 01 3 of Soc Hd Scw 10 24 NC x 3 4 LG Back L S Finger S25 724 02A Nex Nut 1 2 NC 1 2 L Washer Hex Bolt 1 2 NC x 1 1 2 LG 2 of Hex Bolt 3 8 NC x 3 LG Hex Bolt 3 8 NC x 2 LG 3 8 L Washer LENGTHCONTROLASSEMBLED LENGTH CONTROL ASSEMBLY Knob Dimco Gr 1 2311 006 NOTE Length control box weldmwnt not sho...

Page 69: ... 59 and 60 long The hydraulic hose is SAE 100R1Female 1 4 JIC at both ends BUNDLING ASSEMBLY Idler End Mounting Post S25 553 01B for short vises S25 55C 01 for tall 17 vises 1 2 L Washer Q C Pin 4 LG S25 5573 00 Hex Bolt 1 2 NC x 6 LG 1 2 Nc Hex Head 2 of Q C Pin 2 LG S25 5571 00 2 of Soc Hd Cap Scw 3 8 NC x 3 4 LG Jaw Plate S25 55 03 Bundling Beam Rail S25 551C 01 Bundling Beam Rail S25 551C 02 B...

Page 70: ...Flat Washer Pressure Raducing Valve PRV1 3 of Elbow SAE 6 to 1 4 JIC 2 of Hex Head Bolt 1 4 NC x 1 3 4 LG 2 of 1 4 Spring Washer 2 of 1 4 NC Nut 2 of Philips Head Screw 1 4 NC x 1 2 LG 2 of 1 4 NC Nut Mounting Plate S25 6 04 NOTE Hoses Not Shown Hose 20 48 Long Hose 30 48 Long Hose 33T 48 Long Hose 35 13 Long 7 2 VARIABLE VISE PRESSURE ASSEMBLY VARIABLE VISE PRES SURE ...

Page 71: ...7 3 For customers who plan to cut in automatic cycle with limited supervision a Blade Breakage switch is available It will stop the machine operation as soon as the blade breaks It will also provide an additional feature The machine will not start until the blade is tensioned properly BLADE BREAKAGE LIMIT SWITCH ASSEMBLY ...

Page 72: ... Rod S25 761 01 Out of Stock Limit Switch RollerArmTelemecaniqueXCKL115H7 For customers who plan to cut in the automatic cycle with limited supervision an Out of Stock Limit Switch is available It will stop the machine as soon as there is not enough material for the next cut in a cycle ...

Page 73: ... and Hirschman Connectors Directional Control Valve DCV3P AB T O Ring Plate HYM 01 2 Position Junction Block JB 02 Electrical Switch Operating Head 3 position spring return to centre Telemecanique ZB2BJ5 1 NO Contact TelemecaniqueZB2BZ103 Designation Lable HydraulicHose HydraulicHose 2 of Adjuster Nut VS25 3 01 S 25AOPTIONALREMOTECONTROLVARIABLESPEEDDRIVEADJUSTMENT 7 5 ...

Page 74: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 75: ...ladeguides Carbide coolantlubricated Bladewheeldiameter 22 Motors Bladedrive 10 HP Hydraulicdrive 3 HP Pumps Hydraulicpump Pressurecompensated constantpressurevariableflow 6 5 GPM Coolantpump 3 5 GPM 150W Hydraulic tank 17 US Gal Hydraulic system pressure 900 p s i Vise control Hydraulic Shuttle stroke 0 40 single stroke Multi shuttle capability of up to 99 strokes Tableheight 36 Controlpanel Wais...

Page 76: ...S 25AOVERALLDIMENSIONS 8 2 160 ...

Page 77: ...VALVES HOSES FITTINGS and any other items used in the manufacture of the S 25A but not originally manufactured by Hyd Mech are subject to the original manufacturer s warranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special...

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