Hyd-Mech M-16A PLC 100 E200 Manual Download Page 51

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3.6

3.7

TROUBLESHOOTING

Most problems which may occur have relatively simply solutions which appear in this section. If the solution is not found

here, contact the Hyd·Mech Distributor from whom you purchased your bandsaw. They have trained field service person-

nel who will be able to rectify the problem.

PROBLEM

PROBABLE CAUSE

SOLUTION

Saw is cutting out of

square vertically

1a.

Blade worn

1a.

Change blade

1b.

Low blade tension

1b.

Reset blade tension

1c.

Blade guides

1c.

Check for worn guides

1d.

Excessive feed rate

1d.

Check for proper cutting parameters

Saw is cutting out of

square horizontally

2a.

Stock not square in vises

2a.

Adjust accordingly

2b.

Blade guides worn

2b.

Adjust or replace

Blade comes off wheels

3a.

Not enough blade tension

3a.

Tension blade

3b.

Improper tracking

3b.

Set tracking

Blade stalls in cut

4a.

Not enough blade tension

4a.

Tension blade

4b.

Excessive feed force

4b.

Reduce

4c.

Excessive feed rate

4c.

Reduce

Blade vibrates excesively

5a.

Blade speed too fast

5a.

Reduce

5b.

Guide arms too far apart

5b.

Adjust accordingly

5c.

Not enough blade tension

5c.

Tension blade

Excesive blade

6a.

Excessive blade tension

6a.

Reduce blade tension

6b.

Excessive feed rate

6b.

Reduce

Tooth strippage

7a.

Blade pitch too fine

7a.

Select coarser pitch

7b.

Blade brush not cleaning

7b.

Adjust or replace blade brush

7c.

Excessive feed rate

7c.

Reduce

7d.

Excessive feed force

7d.

Reduce

No coolant flow

8a.

No coolant

8a.

Add coolant

8b.

Coolant line blocked

8b.

Blow out coolant line

8c.

Coolant pump inoperable

8c.

Check, replace if necessary

Saw will not start

9a.

Control circuit fuse has blown 9a.

Replace the Primary or Secondary

fuse. Random blowouts may occur but

a quickly repeated blowout points to an

internal wiring fault.

9b.

Vise or head selector switch

not in the center (neutral)

position

9b.

Turn all switches to the center (neutral)

position

Summary of Contents for M-16A PLC 100 E200

Page 1: ...vity To ensure you are maximizing the power and versatility of your new HYD MECH band saw please take the time to famil iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Than...

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Page 3: ...PECIFIC TO PLC 100 E200 INTERFACE 2 4 CONTROL SYSTEM MITSUBISHI PLC 500 2 5 OPERATION OVERVIEW 2 5 PLC CONTROL DESCRIPTION 2 6 FUNCTION BUTTON DESCRIPTION 2 7 ONE CUT MODE 2 9 AUTOMATIC OPERATION 2 10 PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE 2 10 WORKING WITH A QUEUE 2 12 PLC CONTROL SYSTEM E200 2 13 OPERATION OVERVIEW 2 13 ACTIVATING THE INTERFACE 2 14 FUNCTION KEY DESCRIPTIONS 2 ...

Page 4: ... 4 17 M20A PLC500 COMPONENT LIST 480V 4 18 M20A PLC500 COMPONENT LIST 575V 4 19 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4 20 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4 22 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4 24 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4 26 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4 28 M16 20 A 480V 5...

Page 5: ...ION 5 HYDRAULIC SYSTEM M20 HYDRAULIC ASSEMBLY COMPONENT LIST 5 1 M16 HYDRAULIC ASSEMBLY COMPONENT LIST 5 2 M 16 20 HYDRAULIC PLUMBING DIAGRAM 5 4 M 16 20 HYDRAULIC SCHEMATIC 5 6 SECTION 6 MECHANICAL SYSTEM BLADE BRUSH ASSEMBLY 6 1 GUIDE ARM ASSEMBLY 6 2 M 16 GUIDE ARM ASSEMBLY COMPONENT LIST 6 3 M 20 GUIDE ARM ASSEMBLY COMPONENT LIST 6 4 BLADE TENSION ASSEMBLY 6 5 BLADE TENSION ASSEMBLY COMPONENT ...

Page 6: ...TOC 4 SECTION 8 SPECIFICATIONS M 16 SPECIFICATIONS 8 2 M20 LAYOUT 8 3 M16 LAYOUT 8 4 SECTION 9 WARRANTY WARRANTY 9 1 ...

Page 7: ... materials are within designed specifications and are non hazardous Owner is responsible to keep Manual accessible at the machine ensure only reliable fully trained personnel work with the machine clearly define responsibilities of all personnel working with the machine keep the machine in good working order Operator and Maintenance Personnel are responsible to keep all safety equipment in order c...

Page 8: ...e task that we have done over and over Here familiarity boredom or tiredness may lull us into unthinking automatic repetition Be alert for this and when you feel it happening stop and take stock of your situa tion Review the safety hazards associated with what you are doing That should get your brain working again Certainly production is important but if you think you re too busy to put safety fir...

Page 9: ...od all parts of this Operation and Maintenance Manual Name Date Signature BASIC RULES Intended Use Our machines are designed and built in line with the state of the art and specifically in accordance with American National Standards Institute Standard B11 10 Safety Requirements for Metal Sawing Machines However all machines may endanger the safety of their users and or third parties and be damaged...

Page 10: ...guards Liability The machine may only be operated when it is in good working order and when the operator has read and understood the Safety and Operating Instructions Sections of the Manu al and when all operations and procedures are in compliance with this Manual Hyd Mech Group cannot accept any liability for personal injury or property damage due to operator errors or non compliance with the Saf...

Page 11: ...propriately trained for such work Training Everyone working on or with the machine must be duly trained with regard to the correct use of the ma chine the correct use of safety equipment the foreseeable dangers that may arise during operation of the machine and the safety precautions to be taken In addition the personnel must be instructed to check all safety devices at regular intervals Define re...

Page 12: ...s to an Emergency Stop Damage If any changes capable of impairing safety are observed in the machine or its operation such as damage malfunctions or irregularities then appropriate steps must be taken immediately the machine switched off locked out and the fault reported to the responsible person Safe operation The machine may only be operated when in good working order and when all protective equ...

Page 13: ...nd duration of noise emission requiring hearing protection depends upon the national regulations in the country in which the machine is being used The actual level of noise emission by band sawing machines depends upon work piece size shape and material blade type blade speed and feed rate The only practical course of action is to measure the actual noise emission levels for the type of work that ...

Page 14: ... Risks The machine is still not completely de energized if an electrical cabinet door type switch is locked out The line side of the disconnect switch itself remains energized Variable speed blade drives store dangerous voltage in their capacitors and this requires time to dissipate After locking out power wait 3 minutes before beginning to work on machine electrical circuits If compressed air is ...

Page 15: ...E THE SAW TO THE FLOOR NO MODIFICATIONS TO THE MACHINE ARE PERMITTED WITHOUT PRIOR APPROVAL FROM HYD MECH ANY APPROVED MODIFICATIONS SHOULD ONLY BE UNDERTAKEN BY TRAINED PERSONNEL SECTION 1 INSTALLATION LIFTING INSTRUCTION This machine is designed to be lifted in one fully assembled piece In order to lift the machine it needs to be in following condition Saw head in its bottom position at 90O Shut...

Page 16: ...corner of the machine base Steel plates are to be placed under each screw to prevent their sinking into the concrete floor In cases when the machine is to be anchored permanently anchoring holes are provided They are located next to the leveling screws NOTE In some cases leveling the saw in feed and auxiliary conveyors with a slight slope towards the blade is recommended This will prevent coolant ...

Page 17: ...ical conduits cords or hydraulic hoses Hydraulic oil level is between the upper and lower lines on the level gauge During the initial hook up it is very important to check that the phase order is correct This is indicated by the hydraulic pressure gauge registering a pressure rise and the blade running in a counterclockwise direction If the hydraulics do not register an immediate pressure rise SHU...

Page 18: ...for your needs No cutting fluid coolant is supplied with the machine There are two types of coolant available Oil based dilute 1 10 ratio one part concentrated coolant to 10 parts water Synthetic dilute as recommended by manufacturer Coolant wash down gun on the front of the saw HYDRAULIC OIL As shipped the saw oil tank is filled with Texaco Rando HD 46 hydraulic oil If you want to change the hydr...

Page 19: ...ibility that either through lifting or when the machine is in transit the position changes slightly This should be checked at the time of installation If adjustment is required the blade should be 1 8 below the top surface of the infeed table Blade Outfeed Table Blade teeth 1 8 below the top surface of the Infeed Table Head Height Adjustment ...

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Page 21: ...r mild steel at an extremely slow feed rate It is also advisable to utilize a slow blade speed These two or three slow cuts sufficiently lap polish the new blade so that it does not snag the material being cut Proper break in will alleviate blade vibration improve surface finish accuracy and blade life After break in the following six points must be closely monitored to ensure long blade life 1 Pr...

Page 22: ...LOSE With the switch held in the OPEN position the vise will open all the way or until the switch is released With the switch in the HOLD position the vise will stay where it is and will not move freely although it will not resist a large force indefinitely without creeping In CLOSE the vise will close all the way or until it encounters enough resistance to stop it HEAD CONTROL This switch has thr...

Page 23: ...vise will stay where it is and will not move freely although it will not resist a large force indefinitely without creeping In CLOSE the vise will close all the way or until it encoun ters enough resistance to stop it SHUTTLE VISE This switch has three positions OPEN HOLD and CLOSE With the switch held in the OPEN position the vise will open all the way or until the switch is released With the swi...

Page 24: ...0 or the button is released This allows for a fine adjust ment in the cut angle If pressed fully in the head will swing at a fast rate Note The head control switch must be in the HOLD position for this button to operate HEAD SWING 30 This is a two position push button By pressing the button in partially the head will slowly swing towards the 30 position until it reaches 30 or the button is release...

Page 25: ... a preprogrammed ONE CUT MODE In automatic mode the PLC has the capacity to program and store 99 jobs Designated job numbers can be programmed for quantity required maximum of 999 pieces Piece lengths from 0 1 to 220 5588mm and cut angles from 900 through to 300 Jobs can be run individually or in a QUEUE which allows a maximum of 5 jobs to run consecutively NOTE If an emergency situation arises du...

Page 26: ...e display will prompt you to SWING THE HEAD TO 90 DEGREES press and hold the 900 key until the display returns to MANUAL MODE When the head is at 900 the AUTO MAN indicator light will be green all MANUAL controls as described previously are enabled and the MANUAL MODE STATUS screen will appear as shown below The PLC controls are described on the following pages The length value shuttle vise positi...

Page 27: ...ll swing the head toward 90 degrees AUTO MODE Key is disabled 30 SLOW FAST MANUAL MODE This key will swing the head toward 30 degrees AUTO MODE Key is disabled MANUAL MODE Green light indicates that the shuttle movement and head swing will move at a slow speed Red light indicates that the same movements will be at a fast speed AUTO MODE Key is disabled INCH METRIC MANUAL MODE AUTO MODE Green light...

Page 28: ...een cannot be accessed while in METRIC mode and any change made to the KERF value will not be accepted by the con troller until it has been shut down and restarted The standard kerf values are 066 for 1 1 4 blade 074 for 1 1 2 blade at 90O AUTO MODE Used to scroll down through job information MANUAL MODE Used to clear the length display shuttle vise position value AUTO MODE Used to CLEAR the jobs ...

Page 29: ...he HEAD switch so the blade is just above the material c Loosen the grip knob on the limit switch block move the block so the trip plate is almost touching the limit switch roller and tighten the grip knob d Turn the head switch to UP When the head trips the limit switch the head will stop 3 To enable the ONE CUT MODE turn the front vise switch to the CLOSED position 4 To the left of the F5 button...

Page 30: ...e control panel will be disabled PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE Each job is defined by two angles and two lengths Angle 1 A1 is the first angle to be cut this will be the trim cut Length 1 L1 is the length of the material to be cut as measured between the two intersection points of the blade axis and the saw table datum line Angle 2 A2 is the second angle to be cut and le...

Page 31: ... be deleted by pressing F8 The desired job or queue must be selected using the cursor key in order for the item to be deleted Move the cursor to the 1st JOB and key in the desired JOB and ENTER then press F5 INIT initiate CYCLE You will then be prompted to enter MATERIAL WIDTH and press ENTER The display will then read PRESS CYCLE START TO INITIATE JOB QUEUE If the blade is not running the cycle w...

Page 32: ...each individual JOB as it is being run The STOP and PAUSE functions are as above and at completion of the last JOB in the QUEUE the machine will shut off The machine will auto matically advance the stock between jobs for trim cuts as needed NOTES 1 The CYCLE START button is used to PAUSE a job in progress When a job is PAUSED the PICK LIST will appear and the operator can make eventual alterations...

Page 33: ... programmed Single Part Cycle In automatic mode the PLC has the capacity to program and store 99 jobs Des ignated job numbers can be programmed for quantity required maximum of 999 pieces and lengths from 0 to 220 5588mm Jobs can be run individually or in a QUEUE which allows a maximum of 5 jobs to run consecutively and the queue can be repeated automatically as well All machine operators should b...

Page 34: ... MAN and AUTO modes Auto mode cannot be accessed unless the front vise is closed Also used to stop an automatic job in progress by switching to MANUAL mode UNLABELED The function of theses keys is displayed directly above them The function will change as the PLC is switched from one mode to another and as the action of each mode changes INCH MM CLEAR While depressed momentarily it resets the displ...

Page 35: ... the word CYCLE flashing on the display window to begin the cut Press CYCLE START and the cycle will begin BLADE SPEED LENGTH FLASHING 7 When the start button is pressed the shuttle vise will move to the forward home position before executing the length movement The head will descend and make the cut 8 When the cut is completed the head will rise to the head up limit switch the blade will stop and...

Page 36: ...d up limit so that no damage to the blade will occur 4 After starting the blade the head will descend for the cut and the machine will complete the required job JOB IN PROGRESS 5 At the completion of the job the machine will shut down if 0 has been entered in the POWER DWN TIMER parameter or continue running for the specified time up to a maximum of 180 minutes NOTES 1 The CT value is the accumula...

Page 37: ...e key below the words CLEAR QUE on the display This will clear any jobs that are in the QUEUE and the display window will show an empty Queue Jobs may be entered and edited in this mode To fill the QUEUE follow these two steps 1 Key in a job number and press ENTER If that job number has previously been programmed its values will be displayed The cursor will move to the next position in the QUEUE U...

Page 38: ...racy of the part length required the part length must be set lon ger than the desired length by an amount called the KERF CORRECTION This is due to the fact that the PLC will not account for a difference in the kerf value width of material removed by the blade at various angles other than 90O If the kerf value is to be adjusted it s value can be accessed while in Auto Mode Press and hold the key b...

Page 39: ...d clockwise rotation to decrease Fast Approach Lever Depress for fast head descent Feed Rate Knob Used to set Feed Rate counterclockwise rotation to increase and clockwise rotation to decrease Hydraulic Feed Control CUTTING PARAMETERS CHART A full size CUTTING PARAMETERS CHART is mounted on the front of the saw The chart contains five steps for the operator to follow in order to achieve optimum pe...

Page 40: ...is going to be used Feed Force Setting should be reduced even further Material Width Chart CHART EXAMPLE 1 We will use the parameters chart to set up the saw for cutting 8 200mm Diameter 1045 Carbon Steel STEP 1 DETERMINE EFFECTIVE MATERIAL WIDTH W inches or mm Effective material width W in for most common shapes of materials is the wid est solid part of the material to be in contact with blade du...

Page 41: ...itch is 2 3 and from Step 4 that blade speed is 200 ft min 60mm min From the Graph on the left the FEED RATE is determined in the following way On the horizontal axis blade speed axis find 200 ft min 60mm min Find the point where a vertical line from 200 ft min 60mm min would intersect the 2 3 blade pitch curve From this intersection point run horizontally left to the vertical FEED RATE axis to ar...

Page 42: ...s that as effective material width gets wider or as material gets harder lower blade speeds are recommended If material is narrow or soft higher blades speeds should be selected In Example 1 8 200mm diameter 1045 Me dium Carbon Steel solid bar is to be cut On the graph above find the Me dium Carbon Steel Curve which represents the optimum blade speeds for 1045 Carbon Steel On the horizontal axis e...

Page 43: ...ONAL CUTTING SETUP EXAMPLES EXAMPLE 2 Material Round Steel Tube SAE 4320 Hardened to 35 RC 325 Bhn Dimensions 6 O D x 4 I D 150mm O D x 100mm I D STEP 1 Effective Material Width 4 1 2 75 X 6 114mm 19 x 6 STEP 2 Feed Force limit setting for 6 Diameter material Refer to Feed Force Limit Setting in Step 2 STEP 3 Optimum blade pitch TPI 3 4 T P I Actual blade pitch on the saw 4 6 T P I STEP 4 Optimum ...

Page 44: ...d be used in cases when cutting solid bars bundles or wide structurals The flow of coolant should be directed into the opening created by the blade NOTE When cutting materials that do not need coolant cast iron some coolant flow is required to provide blade lubrication to prevent blade scoring by carbides Coolant flow adjusting taps HEAD UP AND DOWN LIMIT SETTING Head Up Limit In order to maximize...

Page 45: ...lectric ity inside it s capacitors which require a minimum of three minutes to completely discharge LOCK OUT Purpose To prevent injury to workers caused by unexpected start up of machines being worked on OR Where the starting of a machine or device may endanger the safety of a worker a Control switches or other control mechanisms shall be locked out AND b Other effective precautions necessary to p...

Page 46: ...ely 45O and open the idler door 5 Turn the Blade Tension Switch to to release the tension on the blade until it becomes free 6 Remove the blade from both wheels 7 Push the blade down and out of the carbide guides and remove the blade 8 Install a new blade on the wheels and slide the blade up and into the carbide guides 9 Turn the Blade Tension Switch to to put tension on the blade until it stops l...

Page 47: ...the tracking movement after each one quarter turns of bolts C by running the blade at minimum speed When the tracking is within specification tighten bolts A IDLER WHEEL ADJUSTMENT Remove the cover on the front of the idler end of the head to reveal the hori zontal pin There are four set screws A set screws should not be adjusted as they are the pivot points Set screws B C are adjusted by turning ...

Page 48: ...light seen between the blade and wear strip To adjust the blade height the head cylinder rod eye is adjusted as described Begin by first lowering the head to the bottom of it s stroke and moving the guide arm to it s fully open position Remove the feed rate cover and cable near the top of the cylinder Then loosen the hex nut and turn the cylinder rod using a wrench on the cylinder rod flats below ...

Page 49: ...ne once a month using any general purpose grease at the points indicated below Adjustable guide arms bar shown with the cover and work lamp removed Horizontal pivot Idler wheel tensioner Bundling guides Shuttle bearing housing not present on P models 1 Point on each bearing housing lubricated every two months Vise shafts 4 Points under plugs 2 points on P models Lubricated every two months ...

Page 50: ...CHANGE Oil visual inspection should be conducted with every filter change for the following signs of degradation Milky of hazy oil color Burnt smell Varnish or sludge formation Increased viscosity If one of the above is observed oil should be changed It is recommended to change the oil after 6000 hours of operation or every 2 years 4 OIL TEMPERATURE Oil temperature is indicated by a thermometer co...

Page 51: ...Not enough blade tension 4a Tension blade 4b Excessive feed force 4b Reduce 4c Excessive feed rate 4c Reduce 5 Blade vibrates excesively 5a Blade speed too fast 5a Reduce 5b Guide arms too far apart 5b Adjust accordingly 5c Not enough blade tension 5c Tension blade 6 Excesive blade 6a Excessive blade tension 6a Reduce blade tension 6b Excessive feed rate 6b Reduce 7 Tooth strippage 7a Blade pitch ...

Page 52: ...If pilot light related to inoperative func tion fails to light problem is electrical 12a Check the wiring to the relevant valve 12b If pilot light related to inop erative function does light problem may still be the coil If problem remains it may result from dirt in the valve spool 12b Disassembly of hydraulic valves should be under taken only by qualified service personnel or those knowledgeable ...

Page 53: ...se shuttle vise open close blade start stop coolant on auto and cycle start all are inputs to the PLC One rotary shaft encoder is attached to the shuttle assembly and travels with shuttle to provide length information to the PLC Another encoder is attached to the machine frame behind the head and is driven by a cable attached to the head pivot drum This encoder provides the PLC with head swing ang...

Page 54: ...rameters will be the calibration procedure enable line ie LTH CLB ENTER OFF With the cursor on the word OFF the calibration procedure can be started by pressing the ENTER key NOTE If any calibration procedure is activated and not allowed to be completed or a value for that parameter is not en tered during or after starting or completion of the procedure the value for that parameter will reset to 0...

Page 55: ...ne should read HD CLB ENTER OFF The cycle light will still be flashing 3 At any point after the procedure has started move the cursor down to the ACT HD MVT line ACT HT on M16 20A type in the desired value and press ENTER To finish the procedure press the AUTO MANUAL key and the value entered will then be accepted by the PLC This value is determined by measuring the full stroke movement of the hea...

Page 56: ...or the original parameter to be modified in a case where the angle display is inaccurate and proper calibration cannot be performed Proper material not available for test cuts Actual calibration is performed by running the angle calibration procedure with a piece of cold rolled material 6 8 wide allowing the blade to scribe the material then measuring and calculating the angles cut For angle troub...

Page 57: ...or programmed length Distance in inches the shuttle will travel slowly before going to fast speed when starting to move in either direction ie 250 Distance in inches from the home or target length position the shuttle will travel in slow speed ie 1 000 Minimum fast speed distance If programmed length is small er than this parameter the PLC will only move the shuttle in slow speed Opening time for ...

Page 58: ...eed adjustment number If actual blade speed is different than displayed blade speed a new speed factor must be calculated Providing wheel target parameter is set correctly Actual speed Display speed Adjustment factor Adjustment factor X Existing speed factor New speed fac tor Number of targets per revolution of the idler wheel M16 20A 1 V18APC 6 Starting in Jan 99 this changed to 1 If this paramet...

Page 59: ... be sure all four wires are con nected properly See next page for connection wiring information Measure the voltage a At encoder connector Between 0 V pin and 24 V pin This voltage should be a minimum of 22 to 26 VDC If the voltage is incorrect check encoder cable continuity if OK possible PLC problem If the voltage is correct go to step b b At encoder connector Between 0 V and channel A and 0V an...

Page 60: ...NACCURACY Load machine with a piece of stock for test cutting Open parameters screen Initiate length calibration pg 34 and measure cut length as accurately as possible Re enter new ACT LTH Actual Length value Re cut test lengths and check if accuracy is satisfactory Or Perform test cuts of three different lengths i e 6 12 20 and measure as accurately as possible If the measurements indicate a line...

Page 61: ...position press FWD and REV keys simultaneously not more than 0 5 sec apart The PLC will prompt for a password which is obtainable from Hyd Mech Service If the password is correct a screen of parameters will appear The display will show two lines of parameters at a time The first display is for the ma chine s self calibration of it s length control If the length control calibration is necessary fol...

Page 62: ...d VISE in seconds Activates feed rate display Not active on S20A S23A and H10 machines If this value is set to YES displays shuttle vise actual position Hold shuttle VISE home and closed during cut Allows user to override signal from prox switch in case it is broken When set to NO ma chine will not run with broken proximity sensor Set to YES allows machine to run Minimum blade speed on which blade...

Page 63: ...uttle move away from the blade and should count is negative going back and goes in a positive direction coming toward home then the green channel wire and the white channel wire should be reversed ii If the display alters between 0 000 and 0 001 or 0 000 and 0 001 then one of the encoder channels is not being recorded correctly 2 To determine the cause first check the encoder cable connections at ...

Page 64: ...st likely a defective electrical hydraulic or mechanical component 2 Consistent a Lengths cut are consistent and the error is also consistent The error always stays the same regardless of part length Cause b Kerf value 3 Linear a Lengths cut are consistent but the error increases as the part length increases The longer the part the greater the error Cause b When self calibration is executed incorr...

Page 65: ... machine being checked Make the cuts and measure as a accurately as possible vernier caliper Using the formula provided below calculate the new parameter LTH CONST Formula for determining new parameter LTH CONST Measured length divided by Programmed length X Existing constant New LTH CONST INCONSISTENT INACCURACY 1 With the machine in MANUAL mode move the shuttle all the way forward and clear zero...

Page 66: ...uts per step 2 HUP input not on check that head up limit switch is being actuated check limit switch limit switch wiring 2 Front vise should be closed the shuttle vise should stay open and move back to the programmed length FVC output should be on SVO output will light momentarily REV output and FST output should be on when the shuttle moves back fast 3 As the shuttle approaches target length the ...

Page 67: ...15 Contamination on the end of the sensor 2 Fault at the PLC Bad connection of sensor wiring Faulty PLC input and HUP L S deactivates 7 After the cut is completed HDN input should light HDN output should go out the HUP output should light and the head should move up When the head reaches it s up limit HUP input should come on RHD output off and the cycle repeats with the next length being clamped ...

Page 68: ...atus indicators Power on when power exists to the PLC Run on when the PLC is running Batt V on when PLC memory backup battery has low voltage condition Prog E on when PLC has a program error DIAGNOSIS 1 Check for LED light on the sensor light on indicates prox sensor power connections are correct and sensor is activated Problem could be with the sensor signal wire to the PLC or with the PLC With b...

Page 69: ...er Switch X6 Coolant Switch ON X16 Blade Start P B X7 Coolant Switch OFF X17 Cycle Start P B X20 Blade Stop P B X21 Out of Stock Option L S X22 Head Raise L S Outputs Y0 Machine Latch Y10 Front Vise Close Y1 Head Swing Y11 Front Vise Open Y2 Open Y12 Shuttle Fast Y3 Blade Run Pilot Light Y13 Blade Motor Contactor Y4 VFD Start Y14 Shuttle Rev Y5 VFD Stop Reset Y15 Shuttle Fwd Y6 Open Y16 Head Raise...

Page 70: ...ngth parameter for the sign only during shuttle retraction in calibration mode If the actual length value shows as a negative number then the channels must be reversed and the calibration procedure repeated To determine LTH CONST value use this formula LTH CONST ENCODER PINION CIRCUMFERENCE TTd I ENCODER RESOLUTION Example For a 1 pinion diameter and 2500 PPR encoder LTH CONST TTd I 2500 PPR 0 001...

Page 71: ...Using the arrow cursor keys scroll down until the screen displays 3 With the cursor on the word ENTER press the key The cycle start button will begin to flash the ENTER will change to ON indicating self calibration mode and the head will move to it s down limit and then will move up to it s full upper limit 4 Measure the distance from the vise horizontal wear strip to the blade teeth tips and ente...

Page 72: ......

Page 73: ...ower sooner than 3 minuets will result in damage to the Variable Frequency Drive EARTH GROUNDING PROCEDURE 1 Customer to provide and install a ground rod approx 60 15mm diameter copper clad steel to be driven no less than 8 2 5m into the ground no more than 10 3m away from control enclosure 2 Ground rod to be connected to customer s in plant ground system This connection shall be made directly at ...

Page 74: ... behind a cover Coolant pump Out of Stock Limit Switch Hirschman connectors direc tional control valve solenoids and electric motor Proximity sensor located behind idler wheel cover Shuttle Encoder located on the idler side of shuttle under a cover ...

Page 75: ...4 3 90 Degree Limit Switch inside hydraulic compartment 90O Limit Switch Trip Pin attached to the head Head Up and Down Limit Switch Digital Angle Display Encoder ...

Page 76: ...0 Programmable Length Controller FX2N 48 MR ES UL 1 00 EA 371080 FERRITE CLIP ON 1 00 EA 372650 Switch Selector 3 Position Spring Return to Center ZB2BD5 1 00 EA 372635 Switch Selector 3 Position Maintained ZB2BD3 2 00 EA 372305 Push Button Illuminated Green ZB2BW33 2 00 EA 372310 Push Button Illuminated White ZB2BW31 1 00 EA 370590 Contact Block Body Illuminated 1 NO ZB2BW061 3 00 EA 370585 Conta...

Page 77: ...e Holder 2FU1 1FU2 USM2 1 00 EA 371070 End Stop 9708 S35 1 00 EA 372335 Rail Din 35 x 7 5 Slottted 2M 10 00 IN K M16A PLC 715 00 Kit Duct Generic 1 00 EA 370955 Duct 1 1 2 x 3 DNG 75037 52 00 IN 370970 Duct 3 4 x 1 1 2 DNG 37020 55 00 IN 372665 Tape 4952 12 mm x 32m 3M 13 00 IN 372670 Tape 4952 24 mm x 32 m 3M 32 00 IN 370950 Duct 1 1 2 x 1 1 2 DNG 37037 22 00 IN K M16A PLC 716 00 Kit Cables Gener...

Page 78: ... 391440 Label M Machine Blade Tension 1 00 EA 371005 Enclosure Plastic For Push Button Station XAL J01H7 1 00 EA 370595 Contact Block NO XENL1111 2 00 EA 371035 Encoder Optical 2500 PPR 2 00 EA 370385 Connector Encoder Amphenol 90 Degree 1 00 EA 370045 Box Junction Coolant 1 00 EA 370505 Connector Liquid Tight Metric 1 00 EA 370515 Connector Liquid Tight 3 4 in Mnpt 1 00 EA 370400 Connector Encode...

Page 79: ...0 Bolt Socket Cap 10 24 x 0 375 2 00 EA M16 741 00 Weldment Cover Wire 1 00 EA M16 741 01 Plate Cover Wire 1 00 EA M16 741 02A Wall Cover Wire 1 00 EA K M16 93 00 Kit Guard Front 1 00 EA 390080 Bolt Hex Head Cap 0 312 18 x 1 00 1 00 EA 394765 Washer Lock 0 312 1 00 EA M16 93 00 Weldment Guard Front 1 00 EA M16 93 01 Tube Rail Long 1 00 EA SQ TUBE 1 50 X 1 50 X 0 125 Tubing square 1 50 in x 1 50 in...

Page 80: ...tector PKZMO 10 1 00 EA 370645 Contactor Incl 1 NO 1 NC Aux 120 Coil Volt SE00 11 PKZO 1 00 EA 370550 Contact Block Auxilliary NHI 11 PKZO 2 00 EA 372145 Overload Manual Protector PKZMO 25 1 00 EA 371240 Fuse Fast Acting 10 Amp ATM10 2 00 EA 371415 Fuse Time Delay 5 Amp ATDR5 1 00 EA 372705 Terminal Block 8 mm 20 9 Awg WK6SL U 2 00 EA 372707 Terminal Block 6 mm 20 8 Awg 600 Beige WK6 U 6MM 3 00 EA...

Page 81: ... 00 IN 370455 Connector Conduit Gray 1 2 in 1 00 EA 370440 Connector Conduit Fixed 1 2 in 90 Deg 1 00 EA 373120 Wire 10 Awg 19 T90 Black 567 00 IN 373155 Wire 10 Awg 19 T90 Green Yellow Striped 142 00 IN 392985 Nut Metal 1 2 in 2 00 EA 390905 Bushing Reducer 1 in 1 2 in 8 00 EA 372835 Terminal Ring 10 12 Awg RC 367M 3 00 EA 370325 Conduit Metal 3 4 in 225 00 IN 370430 Connector Conduit 3 4 in 90 D...

Page 82: ...0 End Plate AP 6 1 00 EA 391480 Label Voltage 480V 2 00 CARD 370455 Connector Conduit Gray 1 2 in 1 00 EA 370440 Connector Conduit Fixed 1 2 in 90 Deg 1 00 EA 373125 Wire 12 Awg 19 T90 Black 1 170 00 IN 373160 Wire 12 Awg 19 T90 Green Yellow Striped 390 00 IN 392985 Nut Metal 1 2 in 4 00 EA 394870 Washer Metal 1 2 in 3 4 in 12 00 EA 372835 Terminal Ring 10 12 Awg RC 367M 3 00 EA 370320 Conduit Met...

Page 83: ...8 mm 20 9 Awg WK6SL U 2 00 EA 372707 Terminal Block 6 mm 20 8 Awg 600 Beige WK6 U 6MM 3 00 EA 371050 End Plate AP 6 1 00 EA 391485 Label Voltage 600V 2 00 CARD 370455 Connector Conduit Gray 1 2 in 1 00 EA 373125 Wire 12 Awg 19 T90 Black 1 170 00 IN 373160 Wire 12 Awg 19 T90 Green Yellow Striped 390 00 IN 392985 Nut Metal 1 2 in 4 00 EA 394870 Washer Metal 1 2 in 3 4 in 12 00 EA 372835 Terminal Rin...

Page 84: ...ngth Controller FX2N 48 MR ES UL 1 00 EA 371080 FERRITE CLIP ON 1 00 EA 372650 Switch Selector 3 Position Spring Return to Center ZB2BD5 1 00 EA 372635 Switch Selector 3 Position Maintained ZB2BD3 2 00 EA 372305 Push Button Illuminated Green ZB2BW33 2 00 EA 372310 Push Button Illuminated White ZB2BW31 1 00 EA 370590 Contact Block Body Illuminated 1 NO ZB2BW061 3 00 EA 370585 Contact Block Body 2 N...

Page 85: ...d Stop 9708 S35 1 00 EA 372335 Rail Din 35 x 7 5 Slottted 2M 10 00 IN K M16A PLC 715 00 Kit Duct Generic 1 00 EA 370955 Duct 1 1 2 x 3 DNG 75037 52 00 IN 370970 Duct 3 4 x 1 1 2 DNG 37020 55 00 IN 372665 Tape 4952 12 mm x 32m 3M 13 00 IN 372670 Tape 4952 24 mm x 32 m 3M 32 00 IN 370950 Duct 1 1 2 x 1 1 2 DNG 37037 22 00 IN K M16A PLC 716 00 Kit Cables Generic 1 00 EA 370202 Cable Shielded 2 Pair 1...

Page 86: ... Blade Tension 1 00 EA 371005 Enclosure Plastic For Push Button Station XAL J01H7 1 00 EA 370595 Contact Block NO XENL1111 2 00 EA 371035 Encoder Optical 2500 PPR 2 00 EA 370385 Connector Encoder Amphenol 90 Degree 1 00 EA 370045 Box Junction Coolant 1 00 EA 370505 Connector Liquid Tight Metric 1 00 EA 370515 Connector Liquid Tight 3 4 in Mnpt 1 00 EA 370400 Connector Encoder Amphenol Straight Plu...

Page 87: ...er 1 00 EA F M16 74 02C Wrapper Cover Angle Encoder 1 00 EA 390850 Bolt Socket Cap 10 24 x 0 375 2 00 EA M16 741 00 Weldment Cover Wire 1 00 EA M16 741 01 Plate Cover Wire 1 00 EA M16 741 02A Wall Cover Wire 1 00 EA K M16 93 00 Kit Guard Front 1 00 EA 390080 Bolt Hex Head Cap 0 312 18 x 1 00 1 00 EA 394765 Washer Lock 0 312 1 00 EA M16 93 00 Weldment Guard Front 1 00 EA M16 93 01 Tube Rail Long 1 ...

Page 88: ...5 Fuse Time Delay 600V Class R 80Amp TRS 80R 3 00 EA 372895 Transformer 208V 500Va 9070 T500D3 1 00 EA 372125 Overload Manual Protector PKZMO 10 1 00 EA 370645 Contactor Incl 1 NO 1 NC Aux 120 Coil Volt SE00 11 PKZO 1 00 EA 370550 Contact Block Auxilliary NHI 11 PKZO 1 00 EA 372120 Overload Magnetic Starter PKZ2 ZM 32 1 00 EA 370545 Contact Block Auxilliary NHI 11 PKZ 2 1 00 EA 371240 Fuse Fast Ac...

Page 89: ...3 4 in Grey 112 00 IN 370460 Connector Conduit Gray 3 4 in 1 00 EA 370445 Connector Conduit Fixed 3 4 in 90 Deg 1 00 EA 373110 Wire 8 Awg 19 Black 1 170 00 IN 373154 Wire 8 Awg 19 T90 Green Yellow Stripped 390 00 IN 392986 Nut Metal 3 4 2 00 EA 394865 Washer Metal Reducing 1 in 3 4 in 8 00 EA 372835 Terminal Ring 10 12 Awg RC 367M 3 00 EA 370325 Conduit Metal 3 4 in 225 00 IN 370430 Connector Cond...

Page 90: ... Metallic 1 2 in Grey 112 00 IN 370440 Connector Conduit Fixed 1 2 in 90 Deg 1 00 EA 373125 Wire 12 Awg 19 T90 Black 1 170 00 IN 373160 Wire 12 Awg 19 T90 Green Yellow Striped 390 00 IN 394870 Washer Metal 1 2 in 3 4 in 12 00 EA 372835 Terminal Ring 10 12 Awg RC 367M 3 00 EA 370320 Conduit Metal 1 2 in 225 00 IN 370425 Connector Conduit 1 2 in 90 Deg 2 00 EA 370455 Connector Conduit Gray 1 2 in 1 ...

Page 91: ... EA 372705 Terminal Block 8 mm 20 9 Awg WK6SL U 2 00 EA 372707 Terminal Block 6 mm 20 8 Awg 600 Beige WK6 U 6MM 3 00 EA 371050 End Plate AP 6 1 00 EA 391485 Label Voltage 600V 2 00 CARD 370305 Conduit Non Metallic 1 2 in Grey 112 00 IN 373125 Wire 12 Awg 19 T90 Black 1 170 00 IN 373160 Wire 12 Awg 19 T90 Green Yellow Striped 390 00 IN 392985 Nut Metal 1 2 in 2 00 EA 394870 Washer Metal 1 2 in 3 4 ...

Page 92: ...4 20 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 93: ...4 21 ...

Page 94: ...4 22 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 95: ...4 23 ...

Page 96: ...4 24 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 97: ...4 25 ...

Page 98: ...4 26 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 99: ...4 27 ...

Page 100: ...4 28 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 101: ...4 29 ...

Page 102: ...4 30 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 103: ...4 31 ...

Page 104: ...4 32 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 105: ...4 33 ...

Page 106: ...4 34 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 107: ...4 35 ...

Page 108: ...4 36 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 109: ...4 37 ...

Page 110: ...4 38 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 111: ...4 39 ...

Page 112: ...4 40 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 113: ...4 41 ...

Page 114: ...4 42 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 115: ...4 43 ...

Page 116: ...4 44 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 117: ...4 45 ...

Page 118: ...4 46 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 119: ...4 47 ...

Page 120: ...4 48 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 121: ...4 49 ...

Page 122: ...4 50 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 123: ...4 51 ...

Page 124: ...4 52 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 125: ...4 53 ...

Page 126: ...4 54 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 127: ...4 55 ...

Page 128: ...4 56 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 129: ...4 57 ...

Page 130: ...4 58 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 131: ...4 59 ...

Page 132: ...4 60 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 133: ...4 61 ...

Page 134: ...4 62 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 135: ...4 63 ...

Page 136: ...4 64 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 137: ...4 65 ...

Page 138: ...4 66 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 139: ...4 67 ...

Page 140: ...4 68 ...

Page 141: ...4 69 M16 A M20 A PLC 100 E200 COMPONENT LIST ELECTRICAL DIAGRAMS ...

Page 142: ...4 70 ...

Page 143: ...M16A M20A 1 00 EA 372755 Terminal Markers Marcom 5 00 EA 392372 Label Cord 1 H x 2 1 00 EA 392360 Label Laser White Poly 301 LE 6 00 EA 360735 Fitting Strain Relief 16 3 16 4 SR6P3 4 23 00 EA 370415 Connector PG7 Black 4 00 EA 394770 Washer Lock 0 375 2 00 EA 372240 Programmable Length Controller FX2N 48 MR ES UL 1 00 EA 371480 Interface E Series 24VDC 150mA 4 Rows 20 Charactor 5 Function Keys 1 0...

Page 144: ...2 x 3 52 00 IN 370970 Duct 3 4 x 1 1 2 55 00 IN 372665 Tape 4952 12 mm x 32m 3M 13 00 IN 372670 Tape 4952 24 mm x 32 m 3M 32 00 IN 370950 Duct 1 1 2 x 1 1 2 22 00 IN K M16A PLC 716 00 Kit Cables Generic 1 00 EA 370202 Cable Shielded 2 Pair 1 238 00 IN 370500 Connector Hirschmann 16 00 EA K M16A PLC 7161 00 Rc Suppressor Network 1 00 EA 372415 Resistor Mf 5 2W 16 00 EA 371455 Heat Shrink Black RSTS...

Page 145: ...sion 1 00 EA 372610 Switch Selector ZA2BD3 1 00 EA 391440 Label M Machine Blade Tension 1 00 EA 371005 Enclosure Plastic For Push Button Station XAL J01H7 1 00 EA 370595 Contact Block NO XENL1111 2 00 EA 371025 Encoder 8192 ppr 6 Pin Radial Connector CI20 S03 1 00 EA 370395 Connector Encoder Amphenol Insert 2 00 EA 370505 Connector PG11 Black 3 00 EA 371775 Lamp Halogen 150W Mini Work Lamp 3206875...

Page 146: ...ariable Frequency Drive 7 5 HP 5 5K 200 240V I P 200 240V O P E500 Series 1 00 EA 370885 Disconnect Box Fusible 100 Amp CH363 1 00 EA 371340 Fuse Time Delay 600V Class R 70Amp 3 00 EA 372895 Transformer 208V 500Va 9070 T500D3 1 00 EA 372125 Overload Manual Motor Protector 6 3 10 Amps Screw Terminal 1 00 EA 370645 Contactor Magnetic 1 NO 1 NC 120Volt 60Hz Mounts with PKZMO Motor Protectors 1 00 EA ...

Page 147: ... 5 HP 5 5K 200 240V I P 200 240V O P E500 Series 1 00 EA 370895 Disconnect Box Fusible 60 Amp CH362 1 00 EA 371335 Fuse Time Delay 600V Class R 60Amp 3 00 EA 372915 Transformer 240V 480V 500Va 1 00 EA 372125 Overload Manual Motor Protector 6 3 10 Amps Screw Terminal 1 00 EA 370645 Contactor Magnetic 1 NO 1 NC 120Volt 60Hz Mounts with PKZMO Motor Protectors 1 00 EA 370550 Contact Block Auxilliary 1...

Page 148: ...use Time Delay 600V Class R 30Amp 3 00 EA 372915 Transformer 240V 480V 500Va 1 00 EA 372130 Overload Manual Motor Protector 4 6 3 Amp Screw Terminal 1 00 EA 370645 Contactor Magnetic 1 NO 1 NC 120Volt 60Hz Mounts with PKZMO Motor Protectors 1 00 EA 370550 Contact Block Auxilliary 1N O 1N C Mounts to PKZMO Motor Protectors 2 00 EA 372140 Overload Manual Motor Protector 10 16 Amps Screw Terminal 1 0...

Page 149: ...anual Motor Protector 6 3 10 Amps Screw Terminal 1 00 EA 370610 Contactor 110V 50Hz 120V 60Hz 1 00 EA 371265 Fuse Fast Acting 4 Amp 600V 2 00 EA 371415 Fuse Time Delay 5 Amp 600V 1 00 EA 372705 Terminal 8mm PE 20 8 AWG 2 00 EA 372707 Terminal 6mm 20 8 AWG 600V CSA 45A UL 50A Beige 3 00 EA 371050 End Plate Used with 8mm WK 6 terminals 1 00 EA 391485 Label Voltage 600V 2 00 CARD 370305 Conduit Non M...

Page 150: ...tic 1 NO 1 NC 120Volt 60Hz Mounts with PKZMO Motor Protectors 1 00 EA 370550 Contact Block Auxilliary 1N O 1N C Mounts to PKZMO Motor Protec tors 1 00 EA 372120 Overload Manual Motor Protector 24 32 Amps Screw Terminal 1 00 EA 370545 Contact Block Auxilliary 1N O 1N C Mounts to PKZ2 Motor Protectors 1 00 EA 370625 Contactor 120V 50 60Hz DIL1M 1 00 EA 371240 Fuse Fast Acting 10 Amp 600V 2 00 EA 371...

Page 151: ...rs 1 00 EA 370550 Contact Block Auxilliary 1N O 1N C Mounts to PKZMO Motor Protectors 1 00 EA 372120 Overload Manual Motor Protector 24 32 Amps Screw Terminal 1 00 EA 370545 Contact Block Auxilliary 1N O 1N C Mounts to PKZ2 Motor Protectors 1 00 EA 370625 Contactor 120V 50 60Hz DIL1M 1 00 EA 371280 Fuse Fast Acting 8 Amp 600V 2 00 EA 371415 Fuse Time Delay 5 Amp 600V 1 00 EA 372805 Terminal 10mm P...

Page 152: ...0 16 Amps Screw Terminal 1 00 EA 370610 Contactor 110V 50Hz 120V 60Hz 1 00 EA 371270 Fuse Fast Acting 5 Amp 600V 2 00 EA 371415 Fuse Time Delay 5 Amp 600V 1 00 EA 372705 Terminal 8mm PE 20 8 AWG 2 00 EA 372707 Terminal 6mm 20 8 AWG 600V CSA 45A UL 50A Beige 3 00 EA 371050 End Plate Used with 8mm WK 6 terminals 1 00 EA 391480 Label Voltage 480V 2 00 CARD 370455 Connector Conduit 1 2 Plastic Straigh...

Page 153: ...minal 8mm PE 20 8 AWG 2 00 EA 372707 Terminal 6mm 20 8 AWG 600V CSA 45A UL 50A Beige 3 00 EA 371050 End Plate Used with 8mm WK 6 terminals 1 00 EA 391485 Label Voltage 600V 2 00 CARD 370305 Conduit Non Metallic 1 2 in Grey 112 00 IN 370455 Connector Conduit 1 2 Plastic Straight LT 1 00 EA 370440 Connector Conduit 1 2 Plastic 90 Deg Fixed LT 1 00 EA 373125 Wire 12 Awg 19 T90 Black 1 170 00 IN 37316...

Page 154: ...4 82 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 155: ...4 83 ...

Page 156: ...4 84 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 157: ...4 85 ...

Page 158: ...4 86 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 159: ...4 87 ...

Page 160: ...4 88 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 161: ...4 89 ...

Page 162: ...4 90 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 163: ...4 91 ...

Page 164: ...4 92 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 165: ...4 93 ...

Page 166: ...4 94 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 167: ...4 95 ...

Page 168: ...4 96 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 169: ...4 97 ...

Page 170: ...4 98 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 171: ...4 99 ...

Page 172: ...4 100 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 173: ...4 101 ...

Page 174: ...4 102 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 175: ...4 103 ...

Page 176: ...4 104 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 177: ...4 105 ...

Page 178: ......

Page 179: ... Cylinder 3 1 S25 C5 00 Blade Tension Cylinder 4 1 M20 C21 00A Front Vise Cylinder 5 1 M20 C21 00A Shuttle Vise Cylinder 6 1 M16 C22 00B Datum Vise Cylinder 7 2 M20 C23 00B Bundling Clamp Cylinder Optional 8 1 M20 C6 00 Guide Arm Cylinder 9 1 S25 C7 00 Swing Cylinder 10 1 DDF21 0 00 Positive Downfeed Valve 11 1 MB6PA Manifold Block 12 1 EB 01A Manifold Extension Block 13 4 DPCH 1 Double Pilot Chec...

Page 180: ...NT LIST ITEM QTY M20 PART NUMBER DESCRIPTION 1 1 M20 C4 00B Head Cylinder 2 1 M16 C1 00A Shuttle Cylinder 3 1 S25 C5 00 Blade Tension Cylinder 4 1 M20 C21 00A Front Vise Cylinder 5 1 M20 C21 00A Shuttle Vise Cylinder 6 1 M16 C22 00B Datum Vise Cylinder 7 2 M20 C23 00B Bundling Clamp Cylinder Optional 8 1 M20 C6 00 Guide Arm Cylinder 9 1 S25 C7 00 Swing Cylinder 10 1 DDF21 0 00 Positive Downfeed Va...

Page 181: ...5C Cushion Block shuttle 26 1 HP 1 Pump 27 1 SS 100 00 Suction Strainer 28 1 SF6520 Return Filter 29 1 HM 1 Chip Conveyor Motor 30 1 N10BK Needle Valve 31 1 CHB 15C Cushion Block swing 32 1 JB 02B Double Junction Block Option 33 1 PRV1 12 Pressure Reducing Valve Option 34 1 EB 02 Extension Block Left Option ...

Page 182: ...5 4 M 16 20 HYDRAULIC PLUMBING DIAGRAM ...

Page 183: ...5 5 ...

Page 184: ...5 6 M 16 20 HYDRAULIC SCHEMATIC ...

Page 185: ...ANE WHEEL 4 1 M16 48 01A SHAFT EXTENSION 5 1 5043 3 BLADE BRUSH 6 2 5FLT FLAT WASHER 7 1 5 13HXNUT HEX NUT 8 1 S1 25X 25C SOCKET SET SCREW CUP POINT 9 4 375FLT FLAT WASHER 10 2 TC13 COMPRESSION SPRING 11 2 A1 375X3 5 SOCKET HEAD CAP SCREW 12 1 S1 375X2 5F SOCKET SET SCREW FLAT POINT 13 1 375 16HXNUT HEX NUT BLADE BRUSH ASSEMBLY ...

Page 186: ...6 2 GUIDE ARM ASSEMBLY ...

Page 187: ... FRONT 10 2 CRB 125 22 00 CARBIDE PAD REAR 11 2 CRB TL 770 TOP CARBIDE 12 2 F1 312X 5 FLAT SOCKET HEAD CAP SCREW 13 2 S22 45 08 CARBIDE LOCKING HANDLE 14 2 3 8 24JNUT B HEX JAM NUT BLACK 15 2 S2 375X1 75 D SOCKET SET SCREW DOG POINT 16 6 30 C0750 040 DISC SPRING 17 0 18 0 19 0 20 1 M16 46 01A IDLER GUIDE ARM 21 1 5 8 18JNUT HEX JAM NUT 22 1 S1 625X2F SOCKET SET SCREW FLAT POINT 23 1 2 202 O RING 2...

Page 188: ... REAR 11 2 CRB TL 770 TOP CARBIDE 12 2 F1 375X 75 FLAT SOCKET HEAD CAP SCREW 13 2 M20 46 02 CARBIDE LOADER BOLT 14 2 S1 25X 25C SOCKET SET SCREW CUP POINT 15 2 CRBL 150 3 HANDLE 16 2 CRBL 150 4 BLACK PLASTIC TUBE 17 2 CRBL 150 2 CARBIDE LOADER HUB 18 6 30 E1000 035 DISC SPRING 19 2 1 1 4 BALL KNOB BALL KNOB 1 4NC 20 1 M20 46 01A IDLER GUIDE ARM 21 1 5 8 18JNUT HEX JAM NUT 22 1 S1 625X2F SOCKET SET...

Page 189: ...6 5 BLADE TENSION ASSEMBLY ...

Page 190: ... IN GREASE FITTING 8 1 M16 3 02A M20 3 02A IDLER WHEEL SHAFT 9 4 S1 5X1F S1 5X1F SOCKET SET SCREW FLAT POINT 10 1 M16 3 05 M16 3 05 1 NF HEX HEAD CAP SCREW 11 1 5LOC 5LOC LOCK WASHER 12 1 B1 5X2 B1 5X2 HEX HEAD CAP SCREW 13 1 W19 45 01 W22 45 01 IDLER WHEEL 14 2 6309 2RS 6310 2RS BALL BEARING 15 1 W19 45 02 W22 45 02 IDLER WHEEL BEARING SPACER 16 1 HO 0393 PA HO 433 PA INTERNAL RETAINING RING 3 9 ...

Page 191: ...44 032 DURALON BUSHING 3 2 M16 2 08 HDP PLASTIC DISC 4 1 M16 2 09 DISC 5 1 M16 2 12 PIVOT SHAFT 6 1 M16 2 18B PIVOT BACK COVER 7 2 A1 19x 375 SOCKET HEAD CAP SCREW 8 1 M16 3 06A HORIZONTAL SHAFT 9 2 TRD 3648 THRUST WASHER 10 2 A1 625x1 5 SOCKET HEAD CAP SCREW 11 2 625x1 5 ROLL PIN 12 2 AA 2605 3 BRONZE BUSHING ...

Page 192: ...x 5 TRUSS HEAD MACHINE SCREW 6 1 TFS 100 0 P SUCTION STRAINER 7 1 01HP 4 PIPE PLUG drain 8 1 SNA2B LEVEL TEMPERATURE GAUGE 9 3 MP 116 E 90deg ELBOW MNPT FNPT 10 1 SAF07 25 0 FILTER HEAD 11 1 SF6520 10 micron RETURN FILTER 12 1 30182B 12 8 FITTING FNPT HOSE BARB 13 1 MP 100 FE 90 deg ELBOW FNPT FNPT 14 1 0188 12 12 FITTING MNPT HOSE BARB 15 1 2103 4 4 90 deg ELBOW MNPT MJIC HYDRAULIC TANK ASSEMBLY ...

Page 193: ... BELL HOUSING 6 4 5LOC LOCK WASHER 7 4 B1 5x1 5 HEX HEAD CAP SCREW 8 1 PVQ 13 A2R SE 15 10 CM7 HYDRAULIC PUMP 9 2 375LOC LOCK WASHER 10 2 B1 375x 75 HEX HEAD CAP SCREW 11 1 2501 6 4 90 deg ELBOW 9 16NF MJIC 12 1 0503 12 8 O RING FITTING 1 1 16 NF MJIC 13 1 3903 8 8 FITTING 90 deg SWIVEL F MJIC 14 1 0502 12 12 FITTING 1 1 16 NF FNPT 15 1 0188 12 12 FITTING MNPT HOSE BARB HYDRAULIC PUMP ASSEMBLY ...

Page 194: ...6 10 CONVEYOR ASSEMBLY ...

Page 195: ...AW SHAFT 15 4 H3000 3 SHAFT WIPER 16 4 9 375x1x 125 3 WEAR RING 702 STRIP 17 1 M20 C21 00A VISE CYLINDER 18 7 F1 5x1 5 FLAT SOCKET HEAD CAP SCREW 19 1 M16 2 16A CYLINDER BRACKET 20 1 M20 2 02B MOVABLE VISE JAW 21 1 F1 75x2 FLAT SOCKET HEAD CAP SCREW 22 2 A2 1x2 NF SOCKET HEAD CAP SCREW 23 2 M20 5 08 WEAR STRIP 24 10 F1 312x 5 FLAT SOCKET HEAD CAP SCREW 25 1 M20 2 03B DATUM JAW 26 4 A1 5x1 SOCKET H...

Page 196: ...0 C21 00A VISE CYLINDER 6 1 M16 2 16A CYLINDER BRACKET 7 2 F1 5x1 5 FLAT SOCKET HEAD CAP SCREW 8 1 SH 0237 PA 2 3 8 EXTERNAL RETAINING RING 9 2 S2 75x1F SOCKET SET SCREW FLAT POINT 10 1 M20 5 01B MOVABLE VISE JAW 11 2 A2 1x2 SOCKET HEAD CAP SCREW 12 1 F1 75x2 FLAT SOCKET HEAD CAP SCREW 13 2 M20 5 08 WEAR STRIP 14 10 F1 312x 5 FLAT SOCKET HEAD CAP SCREW SHUTTLE VISE ASSEMBLY ...

Page 197: ...5 PA 3 4 EXTERNAL RETAINING RING 7 1 M16 53 00 YOKE WELDMENT 8 2 S1 25x 25 SOCKET SET SCREW CUP POINT 9 1 M16 5 09 PIN 10 1 5HXNUT HEX NUT 11 1 S1 375x2 SOCKET SET SCREW CUP POINT 12 2 M20 5 08 WEAR STRIP 13 10 F1 312x 5 FLAT SOCKET HEAD CAP SCREW 14 1 M20 5 07 CYLINDER PIN 15 1 M16 5 03A LINK A 16 10 CJS 1212 FIBERGLIDE BUSHING 17 2 M16 5 05 LINK PIN 18 1 M16 5 04A LINK B DATUM VISE JAW ASSEMBLY ...

Page 198: ...ESCRIPTION 1 1 M16 7 01A LGTH CTRL RACK 2 9 A1 164x 625 8 32 SOCKET HEAD CAP SCREW 3 1 M16 7 11 SPUR GEAR 4 1 M16 7 02C ENCODER HINGE 5 1 M16 7 08 ENCODER BKT 6 1 M16 7 03 MTG BKT 7 4 8 32 NUT 8 2 A1 19x 375 10 24 SOCKET HEAD CAP SCREW 9 1 M16 56 00A ENCODER COVER WLDT ...

Page 199: ...CKET 3 1 S1 25x 25 SOCKET SET SCREW 4 1 6 112225 00 ENCODER 5 4 A1 164x 625 8 32 SOCKET HEAD CAP SCREW 6 1 M16 7 03 WIRE DRUM 7 1 S1 19x 25 10 24 SOCKET SET SCREW 8 1 02x37 5 AIRCRAFT CABLE 9 5 A1 19x 375 10 24 SOCKET HEAD CAP SCREW 10 1 TE0635 089 0508 EXTENSION SPRING 11 1 M16 76 01A COVER ENCODER COVER ASSEMBLY ...

Page 200: ...1 TB0195FS100AAAB HYDRAULIC MOTOR 2 2 2503 10 4 O RING ADAPTOR M STRT FNPT 3 2 2103 4 4 90 deg ELBOW MNPT MJIC 4 1 S1 312x 25C SOCKET SET SCREW CUP POINT 5 4 F1 375x1 FLAT SOCKET HEAD CAP SCREW 6 1 M16 0101 00 CHIP AUGER HYDRAULIC CHIP AUGER ASSEMBLY ...

Page 201: ... Parameters Label S20 9 25 Idler Door M16 33 00A M20 33 00 The head must be raised or swung to open Drive Door M16 32 00C M20 32 00B Logo Label S20 9 20 Blade Cover M16 3 12 Cover M16 5 10 Encoder Cover M16 56 00A Blade Guard M16 3 09B M20 3 09D Thumb Screw 1 4 20 x 75 ...

Page 202: ...ET SET SCREW FLAT POINT 9 1 M20LOC METRIC LOCK WASHER 10 1 B3 20x60 METRIC HEX HEAD CAP SCREW ITEM QTY M 20 PART NUMBER DESCRIPTION 1 1 213T 10HP 1800RPM SPECIFY VOLTAGE 2 1 HM5DD RM CANIMEX GEAR BOX shim kit HM5 SK 3 4 B1 5x1 25 HEX HEAD CAP SCREW 4 4 5LOC LOCK WASHER 5 1 W22 44 01 DRIVE WHEEL 6 1 M20 3 13A DRIVE WHEEL CAP 7 2 A1 5x1 5 SOCKET HEAD CAP SCREW 8 2 S2 5x1 SOCKET SET SCREW FLAT POINT ...

Page 203: ...6 19 ...

Page 204: ...6 20 GEARBOX ASSEMBLY ...

Page 205: ...6 21 ...

Page 206: ......

Page 207: ... below When cutting a number of pieces at once the vertical clamp holds the bundle down firmly to prevent cutting errors due to material slippage or vibration This also helps to extend blade life Bundling Cylinder 2 Bundling Vise Jaw 2 This option is shown with the standard vises closed and the Bundling Vises Open Parts drawings and numbers on the following page SECTION 7 OPTIONS ...

Page 208: ...7 2 Shuttle Vise Only Front Vise Only Shuttle Vise Only Mounted inside top of shuttle frame BUNDLING ASSEMBLY ...

Page 209: ...MENT 11 2 M20 52 03A WEAR STRIP 12 6 S1 25x 25CO SOCKET SET SCREW CONE POINT 13 2 1610 1 8 STRAIGHT GREASE FITTING 14 4 7 260x1x1 25 WEAR RING 702 STRIP 15 4 H2250 2 1 4 SHAFT WIPER 16 1 M20 C23 00B BUNDLING CYLINDER 17 2 SH 0237 PA 2 3 8 EXTERNAL RETAINING RING 18 2 M20 524 00 BUNDLING ARM SLIDER 19 4 312FLT FLAT WASHER 20 4 312LOC LOCK WASHER 21 4 A1 312x1 5 SOCKET HEAD CAP SCREW 22 2 SS2 1 4 BA...

Page 210: ...ELDMENT 2 2 M16 253 00 SHAFT WELDMENT 3 2 5x1 5 ROLL PIN 4 2 M16 252 00 VERTICAL TUBE 5 2 SH 0150 PA 1 1 2 EXTERNAL RETAINING RING 6 2 M16 25 01 MOUNTING BRACKET 7 2 5LOC LOCK WASHER 8 2 B1 5x1 5 HEX HEAD CAP SCREW 9 4 F1 5x2 5 FLAT SOCKET HEAD CAP SCREW VERTICAL ROLLER ASSEMBLY ...

Page 211: ...is useful when the material being cut is soft or is a structrual and may be distorted by the full vise pressure OUT OF STOCK SWITCH For customers who plan to cut in the automatic cycle with limited supervision an Out of Stock Limit Switch is available It will stop the machine as soon as there is not enough material for the next cut in a cycle ...

Page 212: ...en cutting angles on structural materials NOTE In order to lengthen the life of the light this unit should be shut off when not actually aligning a cut line CUT LINE LASER SIGHT CUT LINE LASER SIGHT LASER RADIATION DO NOT STARE INTO BEAM LASER DIODE 1 0 MILLIWATT MAXIMUM OUTPUT CLASS II LASER PRODUCT LASER RADIATION Laser Information Wave length is 635nm 5nm Voltage is supplied by an adaptor at 6V...

Page 213: ...7 7 OUTBOARD VISE ASSEMBLY OPTION ...

Page 214: ...RING CLAMP 13 2 A1 375x2 SOCKET HEAD CAP SCREW 14 2 SH 0237 PA 2 3 8 EXTERNAL RETAINING RING 15 1 S25 C3 00A VISE CYLINDER 16 1 S25 535 00 MOVABLE JAW 17 1 S25 53 02 LEFT SIDE VISE KEY 18 1 S25 53 03 LEFT SIDE VISE GIB 19 1 B1 75x5 HEX HEAD CAP SCREW 20 1 75HXNUT HEX NUT 21 1 75LOC LOCK WASHER 22 3 B1 5x3 5 HEX HEAD CAP SCREW 23 1 M20 2G2 00 OUTFEED CONVEYOR 24 1 M20 2G1 03 WEAR STRIP 25 2 F1 375x...

Page 215: ...onnection for the mist lubrication system located at the right side of the control console To turn the mist flow on slide the valve forward and to turn it off pull the valve back Flow adjustment dial for the mist lubrication system Rated in drops per minute located behind the control panel Application nozzle for the mist lubrication system located beside the idler wheel door Automatic on off contr...

Page 216: ...7 10 M16 20 A REMOTE CONSOLE ...

Page 217: ...ides carbides coolant lubricated Blade Wheel Diameter 22 diameter 560 mm Motors blade drive 10HP 7 5kW hydraulic 3HP 2 2kW Pumps hydraulic pump 6 1 2 gpm 24 5 L min pressure compensated coolant pump 3 1 2 gpm 150W 13 2 L min 150W Hydraulic Tank 11 US gallons 42 L Hydraulic System Pressure 950 psi 6544kPa Hydraulic Blade Tension Pressure 950 psi 6544kPa Vise Control hydraulic Shuttle Stroke single ...

Page 218: ... coolant lubricated Wheel Diameter 19 diameter 480 mm Motors Blade Drive 7 5HP 5 6kW Hydraulic 3HP 2 2kW Pumps Hydraulic pump 6 1 2 gpm 24 5 L min pressure compensated Coolant pump 3 1 2 gpm 150W 13 2 L min 150W Hydraulic Tank 11 US gallons 42 L Hydraulic System Pressure 950 psi 6544kPa Hydraulic Blade Tension Pressure 650 psi 4477kPa Vise Control hydraulic Shuttle Stroke single stroke 0 33 0 838m...

Page 219: ...8 3 M20 LAYOUT ...

Page 220: ...8 4 M16 LAYOUT ...

Page 221: ... manufacture of the M 16 20 but not originally manufactured by Hyd Mech are subject to the original manufacturer s war ranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence and expressly includ ing any in...

Page 222: ......

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