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Safety Precautions 
 

 

1.

 

Always use protective earplugs. The powerpack complies with the EU noise limits, but by 

daily long-lasting operation there is a risk of hearing defects. 

 

2.

 

Always connect hoses before starting. 

 

3.

 

Never add fuel and oil when the engine is running. 

 

4.  In case of non-operation or performance of service, always turn off the engine. 

  

5.

 

Never start the engine without side covers. 

 

6.

 

Operation of the powerpack without tool connected and with lever at “ON” may cause 

overheating of the system and damage to the powerpack.  

 

7.

 

When lifting the powerpack from a vehicle, we recommend the use of a crane. 

 

  

8.  The pressure relief valve is set at 145 bar from our plant. Never set it higher.  

 

9.  Always use filters with by-pass. The use of filters without by-pass may blow the hydraulic 

hoses and the filter cover. 

 

 

 
Filling Up Hydraulic Oil 

 

To fill up with hydraulic oil, loosen the filter 

cover on top of the powerpack. 

 

 

Remove the filter element (see photo), and 

fill up with oil. When oil is showing at the 
bottom of the filter unit, there is enough 

oil on the powerpack. 

 

 

Insert the filter element again, mount the 

cover and the powerpack is ready for use. 

 

Please note: When connecting new extension 

hoses, it is necessary to fill up with extra 2 litres of 

oil. Therefore always top up the powerpack when 

connecting new extension hoses.  

 

Summary of Contents for HPP13D

Page 1: ... prior to operation To ensure smooth operation and long lasting performance of your new powerpack we recommend that you study this operating manual carefully and pay special attention to the Safety and Service Precautions We hope you will be satisfied with your new HYCON power pack Best regards HYCON A S Operating Manual HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45...

Page 2: ...1 Contents Page Safety Precautions 2 Filling up Hydraulic Oil 2 Technical Data 3 Starting Instructions 4 Service Maintenance and Hydraulic Settings 5 Oil Types 6 Warranty Terms 7 Spare Parts List 8 ...

Page 3: ... from a vehicle we recommend the use of a crane 8 The pressure relief valve is set at 145 bar from our plant Never set it higher 9 Always use filters with by pass The use of filters without by pass may blow the hydraulic hoses and the filter cover Filling Up Hydraulic Oil To fill up with hydraulic oil loosen the filter cover on top of the powerpack Remove the filter element see photo and fill up w...

Page 4: ... a pressure relief valve to avoid a too high pressure Furthermore the very efficient air cooling protects the powerpack against overheating Oil flow 20 l p m at 2500 r p m 30 l p m at 3600 r p m Working pressure nominal 120 bar Pressure relief valve Set at 150 bar Pump Gear pump Oil temperature Max 70 C Hydraulic oil tank capacity Min 8 litres max 11 litres Diesel tank capacity 6 5 litres Hydrauli...

Page 5: ...ight up Electric start of powerpack Lever is pushed towards the engine block Engine can be turned on and stopped by turning ignition key Electric Start STOP POWERPACK TURN IGNITION KEY OFF Manual Start STOP POWERPACK PUSH LEVER TOWARDS ENGINE BLOCK Manual start of powerpack Lever is pushed away from the engine block Engine cannot be turned on and stopped by turning ignition key Use recoil start ...

Page 6: ...werpack and move the lever to ON Then close the valve the pressure gauge must show 150 bar Adjust the pressure relief valve by loosening the lock nut and turning the adjustment screw in or out In increases the pressure and out decreases the pressure Retighten the lock nut after adjustment 2 When the pressure relief valve has been adjusted correctly the working pressure must be set at 100 bar by me...

Page 7: ...uses standard hydraulic oil i e all types of mineral oil and biodegradable oil which comply with the following values Recommended viscosity 20 40 cSt Permitted viscosity 15 1000 cSt Viscosity index Min 100 Temperature area 20 to 70 C ...

Page 8: ...ies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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