HYCON HH35 Operating Manual Download Page 2

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Contents

Page

Safety Precautions .............................................................................................. 2

Oil Flow and Pressure ......................................................................................... 4

Vibration Level ................................................................................................... 4

Starting Instructions ........................................................................................... 5

Technical Data ................................................................................................... 6

Performance Chart ............................................................................................. 7

Connection to Hydraulic Power Sources ............................................................... 8

Service and Maintenance .................................................................................... 8

Trouble Shooting ................................................................................................ 9

Oil Types .......................................................................................................... 10

EC-Declaration of Conformity ............................................................................ 11

Warranty Terms ............................................................................................... 12

Spare Parts List ................................................................................................ 13

Summary of Contents for HH35

Page 1: ... re commend you to study this operating manual carefully and pay special attention to the chapters about Safety and Service Precautions and Oil Flow and Pressure We hope you will be satisfied with your new HYCON breaker Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk From Serial No 12263 ...

Page 2: ...ssure 4 Vibration Level 4 Starting Instructions 5 Technical Data 6 Performance Chart 7 Connection to Hydraulic Power Sources 8 Service and Maintenance 8 Trouble Shooting 9 Oil Types 10 EC Declaration of Conformity 11 Warranty Terms 12 Spare Parts List 13 ...

Page 3: ...fore connecting the breaker to the power source always check that the latch is in order to prevent the tool from falling out of the nose part Always use approved hoses Contact your dealer if necessary Mount the hoses correctly the valve housing is marked with P and T The operator must make sure that there are no persons nearby when he starts breaking Flying pieces of broken material can cause seve...

Page 4: ...s only A breaker not in use should always be kept in a safe and dry place Try not to do a job with a breaker which is too small for the job Keep the tool sharp for maximum breaker performance Make sure that the tool is sharp pointed and not round The breaker may never be operated without tool or without being held against the working surface as this may result in overload of the breaker Always mak...

Page 5: ...ated on the ID tag Vibration Level There are many examinations about the risk of contracting the so called white fin gers disease as a consequence of the use of tools with high vibration level Hand held electric pneumatic and hydraulic breakers belong to this category To reduce the risk of injury a number of guidelines for maximum daily use have been laid down The risk is minimized if you keep the...

Page 6: ... trigger lever down towards the handle Always work at right angles to the material and only break pieces of a size that makes the material break quickly If it does not break quickly either the breaker is too small for the job or you try to break too large pieces STOP Let go of the trigger lever The safety trigger automatically re locks the trigger lever ...

Page 7: ... pressure psi bar 220 15 Blow frequency bpm 1100 Blow energy ft lb Joule 100 120 Max oil temperature F C 155 70 Accumulator charging pressure psi bar 870 60 Cooling capacity needed Hp kW 5 3 Vibration level 3 axis ISO 20643 dB m s 141 10 7 Uncertainty K dB m s 124 1 6 Sound pressure level LPA 1 m dB 107 Sound power level LWA guaranteed dB 110 Tool size standard inches mm 1 x 6 32x152 1 x 6 28x160 ...

Page 8: ...reakers Maximum length of different sizes of hoses 0 5 10 15 20 25 30 20 l p m 30 l p m 3 8 hose diameter 1 2 hose diameter 5 8 hose diameter Pressure from power pack 150 bar Flow 20 l p m zero elevation 2 set couplings per 10 m hose ...

Page 9: ... than 160 bar the internal diameter of the hoses is sufficient min all couplings are clean the power source is equipped with an oil filter of min 25 Micron Hoses with too small internal diameter and or defect couplings cause the breaker to work with incorrect working pressure Your dealer can help you check this If the output of the power source is too high the power source must be adjusted to corr...

Page 10: ...lace components Defective Q R coupling Check Q R coupling Oil supply is made to T connection Switch pump and tank line Chisel falls out during operation Latch and pin are worn Replace parts Chisel bushing is worn Replace parts Wrong chisel size Check Breaker works irregularly Impurities in hydraulic oil Replace oil and oil filter Oil level in power source too low Add hydraulic oil Wrong chisel siz...

Page 11: ... comply with the following values Recommended viscosity 20 40 cSt Permitted viscosity 15 1000 cSt Viscosity index Min 100 Temperature area 20 to 70 C If using biodegradable oil we recommend the use of oil based on rape Other types of oil can be aggressive towards the seals If you are in doubt please ask your dealer ...

Page 12: ...and 2000 14 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Brønshøj Denmark HH35 Measured sound power level 107 dB Guaranteed sound power level 110 dB HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Henrik Steen General Manager 01 02 2015 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 13: ...lies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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