Hy-Brid Lifts HB-P3.6 Operation & Safety Manual Download Page 1 | Manualshive

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OPERATIONS & SAFETY MANUAL

PUSH AROUND AERIAL WORK PLATFORM

SUPO-725
REV C

HB-P3.6

SERIES I

BY CUSTOM EQUIPMENT LLC

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Summary of Contents for HB-P3.6

Page 1: ...OPERATIONS SAFETY MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 725 REV C HB P3 6 SERIES I BY CUSTOM EQUIPMENT LLC ...

Page 2: ...out application and or operation contact Custom Equipment LLC 2647 Hwy 175 Richfield WI 53076 U S A P 1 262 644 1300 F 1 262 644 1320 www hybridlifts com NOTES BY CUSTOM EQUIPMENT LLC 2 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 3: ...THE MANUFACTURER IS PROHIBITED Fall protection notice The guardrail system around the perimeter of the platform is the fall protection system for push around elevating work platforms per the EN 280 Standard It is prohibited to use an Aerial Work Platform manufactured by Custom Equipment LLC with any portion or all of the guardrails removed Lanyard anchorage points on this type of equipment are not...

Page 4: ...ECAL LOCATIONS 14 3 2 DECAL MEANING OR DESIGNATION 15 3 3 DECAL SYMBOLS 16 SECTION 4 TRANSPORT HANDLING STORAGE 20 4 1 PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION 20 4 2 STORAGE 20 4 3 TRANSPORTATION 20 4 4 LIFTING AND TIE DOWN POINTS 20 4 5 FORK LIFT POCKETS 21 SECTION 5 OPERATION 22 5 1 BEFORE YOU OPERATE 22 5 2 CONTROLS 22 5 3 SHUT DOWN 24 5 4 ELEVATING AND LOWERING 24 5 5 DAILY MA...

Page 5: ...Decal Locations 14 FIGURE 6 Tie Down Points 20 FIGURE 7 Rear Brakes 20 FIGURE 8 Center of Gravity 21 FIGURE 9 Upper Controls 22 FIGURE 10 Master Power Switch On 22 FIGURE 11 Check bubble levels and manually engage brakes 23 FIGURE 12 Key Removed 24 FIGURE 13 Padlock 24 FIGURE 14 Battery Charger LED Display 26 BY CUSTOM EQUIPMENT LLC 5 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 6: ...y and taking guidance from EN280 2001 A2 2009 with the following exceptions Clause 5 4 1 2b Warning is provided as required by 2006 42 EC clause 4 2 2 An EC type examination was tested internally by the manufacturer in accordance with EN280 2001 A2 2009 and 2006 42 EEC Annex VII as listed in Article 12 and Annex IV item 17 of directive 2006 42 EEC which excludes devices with a platform height of l...

Page 7: ...rce 45 lb 200 N Machine Weight Unloaded Approx 575 lb 261 kg Minimum Wheel Load Contact Pressure 115 psi 792 89 kPa 8 09 kg cm2 Maximum Wheel Load Contact Pressure 215 psi 1482 37 kPa 15 12 kg cm2 Minimum Machine Loading Floor Pressure 75 92 psf 3 65 kPa 0 04 kg cm2 Maximum Machine Loading Floor Pressure 141 94 psf 6 76 kPa 0 07 kg cm2 ENVIRONMENTAL LIMITATIONS Wind No windy conditions Indoor use ...

Page 8: ...not be protected by mechanical means It is therefore essential that operators be competent careful physically and mentally fit and thoroughly trained in safe operation of this machine Although Custom Equipment LLC Conforms to specified ANSI OSHA it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment LLC but by the various safety b...

Page 9: ...ting begins an audible alarm sounds and the overload indicator lights up to indicate that the load control system is functional If the load is less than rated load the light and alarm will stop and elevating may continue If the rated load is exceeded the alarm and light will continue and the platform will not elevate Remove the excess load before continuing operation Armguard When lowering the pla...

Page 10: ... Stop This lift is equipped with two emergency stop switches one at the platform control and one at the base control that when activated will render the unit inoperable until reset To reset pull the button out PUSHING THE EMERGENCY STOP BUTTON WILL APPLY BRAKES IMMEDIATELY THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP BRACE YOURSELF AND SECURE OBJECTS ON THE PLA...

Page 11: ...oor area Never use unit as electrical grounds for arc welding Do not override any hydraulic mechanical or electrical safety devices Check job site for unsafe working conditions Watch out for others Keep others clear of operating platform Never allow others to pass under a raised platform or position the platform over someone Avoid contact with fixed buildings etc or moving vehicles cranes etc obje...

Page 12: ...he platform Never belt or tie off to an adjacent structure Secure tools and materials Personnel must maintain a firm footing on the platform floor and work only within the platform area Before operation ensure that the machine is properly serviced Do not use machine if it is not working properly Make sure platform rails and pins are secured Operator shall use the maintenance lock when performing a...

Page 13: ...THIS PAGE IS INTENTIONALLY LEFT BLANK BY CUSTOM EQUIPMENT LLC 13 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 14: ...SECTION 3 DECALS 3 1 DECAL LOCATIONS FIGURE 5 Decal Locations BY CUSTOM EQUIPMENT LLC 14 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 15: ...L E DOWN CABLE 1 9 DE601 DECAL LOGO HY BRID SUPERSEDED 1 DE821 9 DE603 5 MODEL DECAL HB P3 6 2 9 DE821 DECAL LOGO HY BRID 1 10 DE613 DECAL LANYARD ATTACHMENT SUPERSEDED 1 DE746 10 DE746 DECAL LANYARD ATTACHMENT 1 11 DE666 DECAL LWR 1 12 DE675 DECAL NO FORK 1 13 DE718 DECAL CE 1 14 DE706 DECAL UPR HB 1 15 DE726 DECAL CAPACITY 500 1P I WO SO 1 16 DE730 DECAL OL ALARM 1 17 DE821 DECAL LOGO HY BRID 1 ...

Page 16: ...ance with the manufacturer s maintenance requirements contained in the operating and maintenance requirements contained in the operation and maintenance manual and the daily safety checklist Crushing Hazard Do not enter the space beneath the work platform or scissor structure unless the maintenance lock is in place Refer to Maintenance Manual Only qualified service personnel may service the machin...

Page 17: ...from electrical lines and apparatus You must allow for machine sway rock or sag and electrical lines swaying This machine does not provide protection from contact with or proximity to an electrically charged conductor You must maintain a clearance between any part of this machine or its load and any electrical apparatus Follow local power line regulations Death or serious injury will result from c...

Page 18: ...gaging mechanical Action Enable Switch x 1 Lanyard anchorage point location Capacity 1 Person Lanyard anchorage points are for work positioning restraints only not for fall protection Use of fall arrest systems attached to anchorage points on mobile equipment may cause machine to tip resulting in serious injury or death BY CUSTOM EQUIPMENT LLC 18 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 19: ...THIS PAGE IS INTENTIONALLY LEFT BLANK BY CUSTOM EQUIPMENT LLC 19 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 20: ...g the brake levers behind each rear wheel To resume normal operation make sure both brake levers are down Do not push at speeds more than 2 mph 0 9 m s Do not attempt to push or tow unit with the brakes applied Severe gear damage will occur Towing is not recommended 4 4 LIFTING AND TIE DOWN POINTS Lower the work platform to the down position Turn key switch to off position For safety and controlle...

Page 21: ...rom the back When moving machine with a forklift do not let machine slide along floor Bring forklift to a stop and then gently lower the machine Center of Gravity Center of Gravity X Axis Y Axis HB P3 6 54 7 cm 38 3 cm FIGURE 8 Center of Gravity SECTION 4 TRANSPORT HANDLING STORAGE BY CUSTOM EQUIPMENT LLC 21 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 22: ...cy Stop Operation described in Section 2 4 3 Overload Indicator Light 4 Battery Voltage Meter 5 Lift Enable Button Operation described as follows 6 Alarm Sounds for descent overload FIGURE 9 Upper Controls SECTION 5 OPERATION FIGURE 10 Master Power Switch On Check that the work area is safe It is not recommended to manoeuvre the unit on a slope greater than 5 Check that master power switch is in O...

Page 23: ...e stowed position using the constant three point method Follow all general rules and precautions stated in this manual SECTION 5 OPERATION DANGER THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE BY CUSTOM EQUIPMENT LLC 23 OPERATIONS SAFETY HB P3 6 SUPO 725 REV C ...

Page 24: ...hen lowering the platform the platform will stop when the ends of the scissors are 50mm apart for 3 seconds Release the enable Look around all sides of the scissors to check for persons at risk Then continue lowering the platform See Safety Features on page 9 5 5 DAILY MAINTENANCE Regular inspection and conscientious maintenance is important for efficient economical operation of this machine It wi...

Page 25: ...ep cycle 12 volt battery The care and maintenance of your battery has much to do with how well this unit functions Battery wiring should be checked monthly NOTE The surrounding temperature greatly affects the power reserve within a battery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency LEAD ACID BATTERIES GENERATE EXPL...

Page 26: ...tely five 5 volts on a battery to deliver D C current This display indicates that power is on and that both outputs are delivering D C current to the batteries This display indicates that power is on and that the output is finished charging and is in a float maintenance model SECTION 5 OPERATION 5 7 BATTERY DISPLAYS POWER BATTERY 1 STATUS CHARGING READY Green LED ON Red LED OFF Green LED ON Green ...

Page 27: ...onnected Hydraulic hoses are not torn or loose and there are no leaks Check that hoses and cables have no worn areas or chafing Check the hydraulic fluid level with the platform fully lowered Check the tires for damage Check that all snap rings are secure in grooves on pivot pins Functional Tests Gate closes automatically and latches alignment can be adjusted with screw on toe board or railing Pla...

Page 28: ...Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with EN 280 requirements Revision Date October 2018 Printed In The USA BY CUSTOM EQUIPMENT LLC ...

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