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Huvema HU 480 X 2200 VAC TOPLINE, Instructions Manual

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Huvema HU 480 X 2200 VAC TOPLINE Instructions Manual Download Page 72

GEAR BOX ASSEMBLY

 

 

ITEM

 

Part Name

 

Amt.

 

Model: 17" (430)

 

Model: 19" (480)

 

Model: 21" (530)

 

 

 

NO.

 

Used

 

Part No.

 

Part No.

 

Part No.

 

 

 

 

 

44

 

Key square , 6x6x146L

 

1

 

 

 

 

 

 

45

 

Gear-"D" shaft (19T)

 

1

 

1210302909

 

1210302909

 

1210302909

 

 

 

46

 

Gear-"D" shaft (18T)

 

1

 

1210303004

 

1210303004

 

1210303004

 

 

 

47

 

Gear-"D" shaft (20T)

 

1

 

1210303102

 

1210303102

 

1210303102

 

 

 

48

 

Gear-"D" shaft (22T)

 

1

 

1210303200

 

1210303200

 

1210303200

 

 

 

49

 

Gear-"D" shaft (23T)

 

1

 

1210303308

 

1210303308

 

1210303308

 

 

 

50

 

Gear-"D" shaft (24T)

 

1

 

1210303406

 

1210303406

 

1210303406

 

 

 

51

 

Gear-"D" shaft (27T)

 

1

 

1210303504

 

1210303504

 

1210303504

 

 

 

52

 

Gear-"D" shaft (24T)

 

1

 

1210303602

 

1210303602

 

1210303602

 

 

 

53

 

Gear-"D" shaft (26T)

 

1

 

1210303700

 

1210303700

 

1210303700

 

 

 

54

 

Gear-"D" shaft (36T)

 

1

 

1210303808

 

1210303808

 

1210303808

 

 

 

55

 

Gear-"D" shaft (27T)

 

1

 

1210303906

 

1210303906

 

1210303906

 

 

 

56

 

Gear-"D" shaft (28T)

 

1

 

1210304001

 

1210304001

 

1210304001

 

 

 

57

 

Gear-"E" shaft (18T

‧

36T)

 

1

 

1210304109

 

1210304109

 

1210304109

 

 

 

58

 

Shaft-"E"

 

1

 

1210304207

 

1210304207

 

1210304207

 

 

 

59

 

Pin-taper

 

1

 

1003502904

 

1003502904

 

1003502904

 

 

 

60

 

Bearing-thrust , 51104

 

2

 

91303003

 

91303003

 

91303003

 

 

 

61

 

Cap

 

1

 

1210304305

 

1210304305

 

1210304305

 

 

 

62

 

Bearing-ball , 6004V

 

2

 

91301008

 

91301008

 

91301008

 

 

 

63

 

Shaft-"F"

 

1

 

1210304403

 

1210304403

 

1210304403

 

 

 

64

 

Gear-"F" shaft (35T

‧

35T)

 

1

 

1210304501

 

1210304501

 

1210304501

 

 

 

65

 

Gear-"F" shaft (left side)

 

1

 

1210304609

 

1210304609

 

1210304609

 

 

 

65-1

 

(right side)

 

1

 

1210304707

 

1210304707

 

1210304707

 

 

 

66

 

Square key , 4x4x20L

 

2

 

 

 

 

 

 

67

 

Bearing-ball, 6005

 

2

 

91301010

 

91301010

 

91301010

 

 

 

68

 

Shaft-"G"

 

1

 

1210304805

 

1210304805

 

1210304805

 

 

 

69

 

Gear-"G" shaft

 

1

 

1210304903

 

1210304903

 

1210304903

 

 

 

70

 

Gear-"G" shaft (36T)

 

1

 

1210305008

 

1210305008

 

1210305008

 

 

 

71

 

Gear-"H" shaft (38T

‧

19T)

 

1

 

1210305106

 

1210305106

 

1210305106

 

 

 

72

 

Shaft-"H"

 

1

 

1210300209

 

1210300209

 

1210300209

 

 

 

73

 

Key-square , 6x6x13L

 

1

 

 

 

 

 

 

74

 

Cap-bearing

 

1

 

1210305204

 

1210305204

 

1210305204

 

 

 

75

 

Bushing-"H" shaft

 

1

 

1210305302

 

1210305302

 

1210305302

 

 

 

76

 

Bearing-ball , 6004Z

 

1

 

91301007

 

91301007

 

91301007

 

 

 

77

 

Spacer

 

1

 

1121600905

 

1121600905

 

1121600905

 

 

 

78

 

Gear-drive shaft (57T in)

 

1

 

1121600601

 

1121600601

 

1121600601

 

 

 

79

 

Washer

 

3

 

1121602105

 

1121602105

 

1121602105

 

 

 

80

 

Hexagon socket screw ,

 

1

 

 

 

 

 

 

M8xP1.25x16L

 

 

 

 

 

 

 

 

 

 

 

 

81

 

Bolt-lock end cover

 

1

 

1122100208

 

1122100208

 

1122100208

 

 

 

82

 

Stud

 

1

 

1121601108

 

1121601108

 

1121601108

 

 

 

83

 

Washer , 1/2

 

1

 

1121602301

 

1121602301

 

1121602301

 

 

 

84

 

Nut , W1/2

 

1

 

 

 

 

 

 

85

 

Nut-lock stud

 

1

 

1121601706

 

1121601706

 

1121601706

 

 

 

86

 

Quadrat

 

1

 

1121601000

 

1121601000

 

1121601000

 

 

 

Summary of Contents for HU 480 X 2200 VAC TOPLINE

Page 1: ...L A T H E MODEL HU 480 X 2200 VAC TOPLINE...

Page 2: ...ies rings necklaces bracelets or jewellery they may get caught in moving parts No slip footwear is recommended Wear a hairnet to contain long hair 12 Always wear safety glasses and work according to s...

Page 3: ...ectrical Wiring 9 3 2 Electrical Equipment 9 3 3 Electrical Cautions 9 3 4 Circuit Diagram 10 4 TESTING OPERATION 4 1 Operation Symbols 11 4 2 Transmission Stop of Spindle 12 4 3 Spindle Speed Selecti...

Page 4: ...P Thread Chart 23 6 LUBRICATION 6 1 Headstock Lubrication 25 6 2 Gear Box Apron Lubrication 25 6 3 Lubrication Charts 25 6 4 Lubrication Location 26 7 MAINTENANCE ADJUSTMENT 7 1 Headstock 27 7 2 Apro...

Page 5: ...1 INVERTER TRANSMISSION LATHE 1 1 Machine Assembly 4...

Page 6: ...lstock set over adjusting Screw 8 Alarm removing button 27 Tailstock body 9 Intermittent T button 28 Tailstock handwheel 10 Coolant supply button 29 Tailstock body Clamping lever 11 Spindle operation...

Page 7: ...ly cold result in a delay or the possibility of a claim being denied 2 2 Lifting Please refer to figure 2 2 for unloading and moving of machine 1 Use hanging jig to lift the machine 2 Locate the jig a...

Page 8: ...a soft brush cloth soaked with cleaning solvent or kerosene To avoid the danger of fire or explosion do NOT use gasoline or cellulose solvent After the anti rust agent is removed the machine should b...

Page 9: ...he electrical control box located on the back of the machine Connect the power source to the terminals labeled R S T For 16 18 use 8 gauge wire for 22 26 use 4 gauge wire The connection between the po...

Page 10: ...tch After using the foot brake The forward reverse lever must be returned to neutral before the spindle can be operated 4 The spindle will rotate continuously as long as the intermittent button T is d...

Page 11: ...LOW Low speed 12 Electrical Revolution control box 3 Forward 13 THREADS Imperial threads revolution N 4 Neutral gear 14 mm Metric threads 5 Reverse revolution 15 mm Auto feeding Rate per revolution 6...

Page 12: ...g 4 2 4 3 Spindle Speed Selection There are three speeds on inverter transmission lathe H High N Neutral and L Low Speed range in H is from 235rpm to 2000rpm in L is from 20rpm to 170rpm Turn speed co...

Page 13: ...26 Fig 4 12 After adjusting be sure to tighten screws on both sides Fig 4 12 5 THREADING 5 1 Leadscrew Drive Moving the Forward Reverse lever 4 of item 1 1 to the right will cause the leadscrew to ro...

Page 14: ...etric leadscrew for cutting metric threads There are two dials used for metric leadscrews 2 7 divisions and 3 5 divisions To cut threads with pitches of 1 25 2 5 5 0 2 25 and 4 5 use the 3 5 division...

Page 15: ...Intermittent Operation of Spindle The lathe has been equipped with an intermittent button 9 to simplify speed changes check rotation and work piece centerline This function only works in the forward d...

Page 16: ...s located on the locking ring at the rear of the spindle 2 To properly balance the spindle first run the lathe at 1350rpm Put the palm of your hand on the headstock and check for any vibration Moving...

Page 17: ...Auto feed After selecting the proper setting for either feed rate or threading you can use the appropriate lever for the desired operation Auto feed 16 of item 1 1 or half nut engagement lever 18 of...

Page 18: ...the setscrew on the top of the dog 12 Fig 4 10 and move to the desired location With the dog in place and the top tip facing out tighten the setscrew When dog comes in contact with the trip plunger 1...

Page 19: ...PAE4 11 PAF5 4 1 2 PBF2 36 PAD2 19 PAE3 10 PAF4 4 PBF1 LEAD SCREW P 6mm C 0 5 PSF1 1 75 PSE10 3 5 PSD10 6 PUD7 0 75 PSF7 2 PSD1 4 PUD1 7 PUD10 1 PSE1 2 25 PSD2 4 5 PUD2 1 25 PSE4 2 5 PSD4 5 PUD4 1 5...

Page 20: ...9 PAE3 10 PAF4 4 PBF1 LEAD SCREW P 4TPI C 0 5 PSF1 1 75 PSE10 3 5 PSD10 6 PUD7 0 75 PSF7 2 PSD1 4 PUD1 7 PUD10 1 PSE1 2 25 PSD2 4 5 PUD2 1 25 PSE4 2 5 PSD4 5 PUD4 1 5 PSE7 3 PSD7 5 5 PUD5 in in C T C...

Page 21: ...E4 11 PAF5 4 1 2 PBF2 36 PAD2 19 PAE3 10 PAF4 4 PBF1 LEAD SCREW 4TPI C 0 5 PSF1 1 75 PSE10 3 5 PSD10 6 PUD7 0 75 PSF7 2 PSD1 4 PUD1 7 PUD10 1 PSE1 2 25 PSD2 4 5 PUD2 1 25 PSE4 2 5 PSD4 5 PUD4 1 5 PSE7...

Page 22: ...6 KBF7 2 1 4 JBF2 28 KAE10 13 1 2 KAF9 5 1 2 KBF5 2 JBF1 LEAD SCREW P 6mm C 0 5 KSF1 2 KSD1 4 5 KUD2 9 JUD2 0 75 KSF7 2 25 KSD2 5 KUD4 10 JUD4 1 KSE1 2 5 KSD4 5 5 KUD5 11 JUD5 1 25 KSE4 3 KSD7 6 KUD7...

Page 23: ...0 13 1 2 KAF9 5 1 2 KBF5 2 JBF1 LEAD SCREW 4TPI C 0 5 KSF1 2 KSD1 4 5 KUD2 9 JUD2 0 75 KSF7 2 25 KSD2 5 KUD4 10 JUD4 1 KSE1 2 5 KSD4 5 5 KUD5 11 JUD5 1 25 KSE4 3 KSD7 6 KUD7 12 JUD7 1 5 KSE7 3 5 KSD10...

Page 24: ...F10 6 KBF7 2 1 4 JBF2 28 KAE10 13 1 2 KAF9 5 1 2 KBF5 2 JBF1 LEAD SCREW 4TPI C 0 5 KSF1 2 KSD1 4 5 KUD2 9 JUD2 0 75 KSF7 2 25 KSD2 5 KUD4 10 JUD4 1 KSE1 2 5 KSD4 5 5 KUD5 11 JUD5 1 25 KSE4 3 KSD7 6 KU...

Page 25: ...8 27 PAE9 14 PAF10 8 PAF1 48 PAD7 26 PAE8 13 1 2 PAF9 7 PBF10 46 PAD6 24 PAE7 13 PAF8 6 PBF7 44 PAD5 23 PAE6 12 PAF7 5 1 2 PBF5 40 PAD4 22 PAE5 11 1 2 PAF6 5 PBF4 38 PAD3 20 PAE4 11 PAF5 4 1 2 PBF2 36...

Page 26: ...PAF10 8 PAF1 48 PAD7 26 PAE8 13 1 2 PAF9 7 PBF10 46 PAD6 24 PAE7 13 PAF8 6 PBF7 44 PAD5 23 PAE6 12 PAF7 5 1 2 PBF5 40 PAD4 22 PAE5 11 1 2 PAF6 5 PBF4 38 PAD3 20 PAE4 11 PAF5 4 1 2 PBF2 36 PAD2 19 PAE3...

Page 27: ...3 1 4 JBF8 44 KAD5 20 KAE4 9 1 2 KAF3 3 JBF7 40 KAD4 19 KAE3 9 KAF2 2 7 8 JBF6 38 KAD3 18 KAE2 8 KAF1 2 3 4 JBF5 36 KAD2 16 KAE1 7 KBF10 2 1 2 JBF4 32 KAD1 14 KAF10 6 KBF7 2 1 4 JBF2 28 KAE10 13 1 2...

Page 28: ...4 3 1 4 JBF8 44 KAD5 20 KAE4 9 1 2 KAF3 3 JBF7 40 KAD4 19 KAE3 9 KAF2 2 7 8 JBF6 38 KAD3 18 KAE2 8 KAF1 2 3 4 JBF5 36 KAD2 16 KAE1 7 KBF10 2 1 2 JBF4 32 KAD1 14 KAF10 6 KBF7 2 1 4 JBF2 28 KAE10 13 1 2...

Page 29: ...ife of the gearbox and bedways change the oil every six months 2 The apron is also a reservoir oil bath type Add oil as soon as the oil is lower than the centerline of the sight glass 6 3 Lubrication...

Page 30: ...ong weight oil Correction Change to recommended lubricant 3 Blocked oil return Correction Remove the headstock cover and while turning the spindle blow air through the small oil holes located in the t...

Page 31: ...mp fails it may need to be cleaned or repaired To remove the pump remove the pump body and loosen the plug lever to dismantle the unit Use air to blow out the line If the oil flow is too low the O rin...

Page 32: ...3 Recommended lubricant is Shell Tellus No 220 and should be changed every 6 months Fig 7 3 7 4 Tailstock Adjustment 1 Unclamp the tailstock clamping lever 2 Loosen the 2 hexagon head screws one on e...

Page 33: ...7 4 Lubrication Location A Oil input hole B Oil drain hole 32...

Page 34: ...st belt to proper tension 3 After adjustment is made re tighten lock nut and replace the cover A Fig 7 5 6 6 Brake Belt Adjustment If the brake belt becomes worn or loose nut H Fig 7 6 on the brake ba...

Page 35: ...athe Fig 6 7 7 8 Leadscrew Backlash Adjustment Should the threading not repeat the cause is mot likely the leadscrew backlash To adjust the backlash remove the plastic cover on the leadscrew bracket F...

Page 36: ...ight using screw M10x40L and flat washer STEP 2 Disengaged screw No 8 STEP 3 Adjust the position of No 1 and let arc gage point is contacted with No 206009 STEP 4 Set a dial gage on the No 19 and gage...

Page 37: ......

Page 38: ...st be well trained according to all the instructions in the manual Any damage of the machine and injure on the operator caused by mis operation and disregard of our instruction is not under warranty I...

Page 39: ...ntrol at a time until the problem is found Figure 1 c If the problem is not in the headstock Before you continue to the gearbox check the change gears located on the back of the headstock for proper b...

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ...02 1120201202 29 Gear o 1 1120201300 1120201300 1120201300 30 Plug cover 2 1120202905 1120202905 1120202905 31 O ring P55x3 5 2 9151P055 9151P055 9151P055 34 1 Shaft L 1 1120208505 1120208505 11202085...

Page 50: ...209 1120202209 1120202209 80 Gear 1 1120202307 1120202307 1120202307 81 Square key 6x6x65L 1 82 Cover 1 1120203902 1120203902 1120203902 83 Shaft D 1 1120202807 1120202807 1120202807 84 Gear 1 1120202...

Page 51: ...205700 1120205700 121 Detent plate 1 1120205808 1120205808 1120205808 122 Knob 1 1120205906 1120205906 1120205906 122 1 Knob 1 1120206001 1120206001 1120206001 123 Shaft 1 1220200403 1220200403 122020...

Page 52: ...1202 1120201202 1120201202 29 Gear o 1 3001029 001 3001029 001 3001029 001 30 Plug cover 2 1120202905 1120202905 1120202905 31 O ring P55x3 5 2 9151P055 9151P055 9151P055 34 1 Shaft L 1 1120208505 112...

Page 53: ...are key 6x6x65L 1 82 Cover 1 1120203902 1120203902 1120203902 83 Shaft D 1 3001083 001 3001083 001 3001083 001 84 Gear 1 1120202405 1120202405 1120202405 85 Gear 1 1320200601 1320200601 1320200601 86...

Page 54: ...1 1120205808 1120205808 1120205808 122 Knob 1 1120205906 1120205906 1120205906 122 1 Knob 1 1120206001 1120206001 1120206001 123 Shaft 1 1220200403 1220200403 1220200403 124 Washer 5 1120206109 112020...

Page 55: ...122110101 122110101 17 Cap spindle 1 18 Hexagon socket screw 3 M8xP1 25x10L 19 Screw spindle feed in 1 122110031 122110031 122110031 mm 1 122110041 122110041 122110041 20 Key square 6x6x25 1 21 Bearin...

Page 56: ...430 Model 19 480 Model 21 530 NO Used Part No Part No Part No 40 Bottom tailstock 1 122110141 122110021 9307040 41 Bolt clamp 1 9307041 1 9307041 2 9307041 3 42 Block adjusting 1 1221101301 1221101301...

Page 57: ...er type 1 1003519301 1003501201 9 Bronze tip type 1 1003501309 3008001 008 9 Roller type 1 1003501407 3008001 007 2 Plug lead screw 3 3 Cap 6x52L 3 4 Pin 3 5 Lead screw 3 6 Nut lead screw 3 7 Screw fi...

Page 58: ...1 Body follow rest Bronze tip type 1 1003519409 1003503107 3008021 003 Roller type 1 100352700 100352710 3008021 004 2 Nut lead screw 2 3 Lead screw 2 4 Collar 2 5 Pin 4x25L 2 6 Plug lead screw 2 7 S...

Page 59: ...05002 92605002 92605002 8 feet 1 92605003 92605003 92605003 10 feet 1 92605001 92605001 92605001 7 Elbow 1 8 Pump body 220V 380V 1 92111801 92111801 92111801 220V 440V 1 92111802 92111802 92111802 415...

Page 60: ...7 Hexagon socket screw 2 M8xP1 25x20L 18 Set screw M8xP1 25x20L 5 19 Nut M8xP1 25 4 20 Case wiper front 1 1122100404 1122100404 1122100404 21 Wiper front 1 1122100100 1122100100 1122100100 22 Pin tape...

Page 61: ...1103405 1121103405 1121103405 45 Lever 1 1120801506 1120801506 1120801506 46 Screw carriage clamp 1 1120800607 1120800607 1120800607 47 Case wiper 1 48 Wiper 1 1222100102 1222100102 1222100102 49 Scre...

Page 62: ...102 2 78 Seat compound rest screw 1 79 Nut 1 80 Collar 1 81 Dial compound rest 1 1000820003 1000820003 1000820003 82 Washer wave type 1 83 Nut 1 84 Handle 1 85 Hexagon socket screw 1 M6xP1 0x16L 86 Kn...

Page 63: ...900807 1210900807 left hand 1 1210900709 1210900709 1210900709 11 Ring O P26 2 12 Set screw M8xP1 25x20L 2 1210902605 1210902605 1210902605 13 Hub right hand 1 121090141 121090141 121090141 left hand...

Page 64: ...o feed right 1 1210901206 1210901206 1210901206 left 1 1210901108 1210901108 1210901108 52 Collar right 1 1210901206 1210901206 1210901206 53 Ring O P16 2 54 Cover 1 1210903602 1210903602 1210903602 5...

Page 65: ...05 89 Pin spring 6x36L 1 90 Gear 1 1210904903 1210904903 1210904903 91 Bearing ball 6003 1 91301005 91301005 91301005 92 Cover 1 1210905008 1210905008 1210905008 93 Pinion handwheel 1210905106 1210905...

Page 66: ...003502806 1003502806 111 Washer spring 10 1 112 Nut M10xP1 5 1 113 Snap ring S30 1 114 Seat switch 1 1210701706 1210701706 1210701706 115 Key square 6x8x25L 1 116 Hexagon socket screw 2 M8xP1 25x16L 1...

Page 67: ...ft 1 1122102104 1122102104 1122102104 11 Set screw M6xP1 0x10L 2 12 Collar 1 1122102202 1122102202 1122102202 13 Shoe brass 4 1122102300 1122102300 1122102300 14 Set screw M6xP1 0x6L 1 15 Cam auto fee...

Page 68: ...1809 1003501809 1003501809 32 Bolt hexa head W1 4 x25 2 33 Washer W5 8 2 34 Seat coolant pump 1 121010051 121010051 121010051 35 Cover coolant motor seat 1 1005000403 1005000403 1005000403 36 Nut lock...

Page 69: ...BED AND BASE ASSEMBLY ITEM Part Name Amt Model 17 430 Model 19 480 Model 21 530 NO Used Part No Part No Part No...

Page 70: ...9 1220400109 1220400109 8 feet 1 1230400102 1230400102 1230400102 10 feet 1 1240400105 1240400105 1240400105 16 Shaft pedal bracket 5 feet 1 1210100105 1210100105 1210100105 6 feet 1 1220100300 122010...

Page 71: ...llar linkage 2 1210301500 1210301500 1210301500 20 Hexagon socket screw 6 M6xP1 0x16L 21 Cap right 1 1210301608 1210301608 1210301608 22 Seal oil 1 23 Bearing ball 6204 1 91301018 91301018 91301018 24...

Page 72: ...4305 62 Bearing ball 6004V 2 91301008 91301008 91301008 63 Shaft F 1 1210304403 1210304403 1210304403 64 Gear F shaft 35T 35T 1 1210304501 1210304501 1210304501 65 Gear F shaft left side 1 1210304609...

Page 73: ...0700100 1240700100 96 Nut lock 1 1210700709 1210700709 1210700709 97 Bushing leadscrew 1 98 Plug lead screw 1 1210700709 1210700709 1210700709 99 Supporter for leadscrew feed rod 1 1210700807 12107008...

Page 74: ...shifter left side 1 1210305802 1210305802 1210305802 134 Shifter right side 1 1210306005 1210306005 1210306005 135 Snap ring S10 3 136 Pin spring 5x25 3 137 Shaft shifter 3 1210306103 1210306103 12103...

Page 75: ...HU 480 x 2200 VAC TOPLINE...

Page 76: ......

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