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HUSTLER TrimStar Operator'S Manual Download Page 3

125360CE

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TABLE OF CONTENTS

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

To the New Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Model and Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Parts and Service  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Product Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Safety Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Service Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Safety and Instructions Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Controls  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Safety Start Interlock System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Engine Starting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Cold Weather Pump Clutch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Moving the Mower With Stalled Engine . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Mower Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Deck Cutting Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Anti-Scalp Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Stand-up Sulkies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

Maintenance & Adjustments  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Safe Servicing Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Service Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Torque Values  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Tires  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Hydraulic System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Fuel and Evaporative Emissions Control System . . . . . . . . . . . . . . . . . .4-3
Fuel Evaporation System Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Engine Oil and Filter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
General Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Belts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Summary of Contents for TrimStar

Page 1: ...125360CE REV A CZ DA DE EN ES FR IT NL PT SV Hustler TrimStar Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Page 2: ...nt Authorized Representative Southern Machinery LTD Downings South Prosperous NAAS Co Kildare IRL Telephone 353 45 86 0031 www southernmachinery ie Email gtutty eircom net Excel Industries Inc Manufac...

Page 3: ...rol Panel 3 1 Controls 3 1 Safety Start Interlock System 3 1 Engine Starting 3 3 Stopping the Engine 3 3 Cold Weather Pump Clutch 3 3 Moving the Mower With Stalled Engine 3 4 Mower Operation 3 5 Deck...

Page 4: ...REV A toc 2 125360CE CZ DA DE EN ES FR IT NL PT SV Mower Blades 4 5 Maintenance Locator Chart 4 9 Maintenance Record 4 11 Troubleshooting 5 1 Storage 6 1 Technical Specifications 7 1...

Page 5: ...This manual contains general operation information as well as basic adjustment and maintenance information Since operating conditions vary considerably all conditions cannot be addressed individually...

Page 6: ...ion when ordering parts 1 Correct part description 2 Correct part number 3 Correct model number 4 Correct serial number All arrangements for warranty repair and service must be handled through an auth...

Page 7: ...ng hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Never allow persons to operate this mower without proper instruction or allow children to...

Page 8: ...Always keep clear of the mower blades and attach ments during their operation Never put hands or feet under any part of the mower while it is running Stop the engine before removing the grass catcher...

Page 9: ...oss of control Avoid starting and stopping on a slope If tires lose traction disengage the mower blades and proceed slowly straight down the slope The Hustler mower is capable of operating horizon tal...

Page 10: ...y as well as for cleanliness except when changing or check ing the belt Use a stick or similar instrument to clean under the mower making sure that no part of the body especially arms and hands are un...

Page 11: ...can cause a battery gas explosion which will result in personal injury Prevent the battery terminals from touching any metal mower parts when removing or installing the battery Do not allow metal too...

Page 12: ...ef explanation is shown to help the operator understand the decal s meaning Specific safety warning decals are located on the equipment near the immediate areas of potential hazards Do not remove or o...

Page 13: ...ulleys belts and blades 781419 WARNING Thrown objects Part Number 601796 Never operate the mower deck with side deflector damaged altered removed or in raised position except when the entire grass cat...

Page 14: ...e battery Use soda mixed in water to clean corrosion off the terminals Always wear eye protection when check ing the battery acid can cause serious injury to skin and eyes If contact occurs flush area...

Page 15: ...tor s Manual before attempting to service this machine K Before starting the engine Read Operator s Manual Disengage mower blades Place neutral lock lever in locked position L Disconnect spark plug be...

Page 16: ...REV A 2 10 125360CE CZ DA DE EN ES FR IT NL PT SV...

Page 17: ...the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope Guide Lines Line...

Page 18: ...REV A 2 12 125360CE CZ DA DE EN ES FR IT NL PT SV...

Page 19: ...ake position and forward engages the transaxles and allows the H Bar handle to be rotated G Oil pressure light Figure 3 1 this light comes on when the ignition switch is placed in the RUN posi tion an...

Page 20: ...the deck clutch switch disengaged down position The engine should continue to run without the operator presence control switches engaged 7 If the engine fails to stop when the deck clutch switch is up...

Page 21: ...e 5 Perform the test shown in the Safety Start Interlock System section to make sure the safety start interlock system operates properly 6 Allow the engine to idle two minutes before advancing the thr...

Page 22: ...valve rods and slide them into the slot to lock in position Figure 3 8 Do not tow the machine Move it by hand or use a winch to load on a trailer for transporting When transporting on another vehicle...

Page 23: ...ral the faster the unit will travel forward The farther the H Bar handle is rotated rearward from neutral the faster the unit will go in reverse Operating Suggestions Inexperienced operators may have...

Page 24: ...ys later at a lower cutting height Raise the cutting height of the mower if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is not cut too short Raise the...

Page 25: ...less than 1 2 throttle when disengaging the clutch will help extend clutch life Warranty will not be allowed for deck clutches that fail due to improper engagement and disengagement practices Deck Cu...

Page 26: ...mount hole as the front anti scalp wheels Stand up Sulkies Hustler Turf Equipment does not warrant or accept liability for the use of any attachments not manufactured by Hustler Turf Equipment includi...

Page 27: ...RTANT Any maintenance operation that requires the removal of safety covers must be performed by a trained service technician Torque values are given below N m Wheel lug nuts 95 Blade spindle bolt top...

Page 28: ...E 20W50 motor oil 15W50 synthetic oil or 20W50 synthetic oil when changing the system oil and filter However for maximum transmission life use Hustler 100 synthetic 20W50 The hydraulic expansion tank...

Page 29: ...ther associated components The 18 9 liter fuel tank is located behind the engine Figure 4 4 Park the mower on level ground before filling the fuel tank Clean the area around the fuel cap before removi...

Page 30: ...urface when checking oil Refer to engine manual and maintenance schedule for oil recommen dation and capacities Hustler Motor Oil is recommended Change the engine oil and filter after the first 5 hour...

Page 31: ...se the belt will lose power and slip excessively Never pry a belt to get it on a pulley as this will cut or dam age the fibers of the belt covering Keep oil and grease away from belts and never use be...

Page 32: ...ave stripped worn or undercut threads Torque bolts on spindles to 160 0 N m when reinstalling blades Properly compressed cup washers maintain the correct compression load on the blades Replace the cup...

Page 33: ...o use approved blades could lead to blade breakage which could result in death injury or property damage DANGER 36 Side Discharge Deck 783753 BLADE 17 86 L F CW 785436 BLADE 17 86 GAT F CW 794198 BLAD...

Page 34: ...erformed by a trained service technician 11 If caster fork tapered bearing seals leak refer to the General Service Manual P N 125364 for repair procedures 12 Refer to the General Service Manual P N 12...

Page 35: ...6 Engine oil filter 7 Drive tire 8 Front wheel bearings 9 Blades 10 Discharge chute 11 Deck drive belt 12 Pump belt 13 Transaxle oil filter 14 Evaporative emission system filter 15 Battery 16 Caster...

Page 36: ...ngine oil drain 5 Fuel tank 6 Engine oil filter 7 Drive tire 8 Front wheel bearings 9 Blades 10 Discharge chute 11 Deck drive belt 12 Pump belt 13 Transaxle oil filter 14 Evaporative emission system f...

Page 37: ...Hour Meter Reading Date Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Service Performed Dealer Hour Meter Readi...

Page 38: ...REV A 4 12 125360CE CZ DA DE EN ES FR IT NL PT SV...

Page 39: ...ow oil level Add oil Oil diluted or too light Change oil and check for source of contamination High oil consumption Numerous Contact your Dealer Mower jerky when start ing or operates in one direction...

Page 40: ...REV A 5 2 125360CE CZ DA DE EN ES FR IT NL PT SV...

Page 41: ...he fuel tank s with fresh fuel NOTE Use non ethanol fuel if possible 3 Run the engine for a minimum of 10 minutes 4 Drain the oil from the crankcase while the engine is still warm 5 Replace the engine...

Page 42: ...air pins cotter pins and clevis pins are in place 6 Install all safety shields and review safety precautions listed in this manual 7 Check and inflate tires to 55 83 KPa 8 Refer to engine manual for m...

Page 43: ...nal Engine Power Cutting Width Model No dBA dBA RPM kg kW cm 939496CE 100 87 1 2450 50 291 10 2 kW 91 939504CE 105 89 5 2600 50 304 11 8 kW 122 939512CE 105 90 5 2600 50 314 11 8 kW 137 939520CE 105 9...

Page 44: ...REV A 7 2 125360CE CZ DA DE EN ES FR IT NL PT SV...

Page 45: ...ntenance Table 4 11 Master In line Fuse 4 2 Model and Serial Number 1 1 Moving the Mower With Stalled Engine 3 3 Mower Blade Maintenance 4 5 Mower Blade Maintenance Precautions 2 5 Mower Blade Options...

Page 46: ...REV A i 2 125360CE PAGE PAGE CZ DA DE EN ES FR IT NL PT SV...

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