HUSTLER Super Z Operator'S Manual Download Page 21

114565_0112

4-1

OPERATION

Vacuum Pickup and Collection

Follow normal mower start-up and operating procedures as

outlined in the mower operator’s manual. The blower will
operate when the mower deck clutch switch is engaged. To stop
the blower, return the deck clutch switch to the disengaged
position.

Proceed to mow in the normal manner and occasionally

glance at the flex tube. When the bags are full the speed of
debris through the tube will decrease. When the bags are filled,
move the deck clutch switch to the disengaged position and
drive the machine to the unloading area.

It is best that the bags be unloaded before the discharge chute

and flex tube areas become clogged. If clogging occurs, it will
be necessary to clear the blower chute and flex tube areas of all
material before starting to mow again.   

 

Unloading the Catcher 

Get off the mower, unlatch the rubber draw latches and pull

on the catcher lid release lever. Raise the catcher lid, remove the
bags and dump them. Figure 4-1

Return the bags to the catcher assembly, making sure that the

non-mesh side of the bag is towards the engine and close the
catcher lid. Make sure the catcher lid is latched. Figure 4-1.

Converting To Side Discharge Mode

Included with the catcher is a tall pulley cover. This is used

when converting from catcher mode to side discharge mode.

To convert:

1.

Park the mower on a flat surface. Turn engine off, place
the steering control levers in the park brake position and
remove the ignition key. Be sure blades have stopped
before dismounting from the mower.

2.

Remove the flex tube from the catcher lid elbow chute
and blower outlet tube. Figure 4-2

3.

Remove the blower outlet tube from the blower
assembly. Figure 4-2

4.

Remove the blower belt cover from the deck. Figure 4-2

5.

Release the tension from the blower drive belt and

WARNING

Make certain the engine is turned off, the steering control
levers are in the park brake position and the ignition key
is removed from the ignition switch and be sure blades
have stopped before clearing the blower chute and flex
tube areas.

WARNING

Never place hands or feet into the discharge area. The
impeller is relatively close to the housing and will cause
severe injury. Use a probe to clean debris from blower
housing discharge area. The discharge cover must remain
closed whenever the blower chute is removed.

WARNING

Never engage mower deck unless catcher flex tube is
clamped in place on catcher lid elbow chute and inserted
onto blower chute outlet tube.

WARNING

Prevent objects being thrown and the accumulation of
grass clippings and other debris in engine compart-
ment by NEVER operating mower deck unless:

All bags are installed.

Hood is lowered and latched.

Flex tube is in place on the blower chute and on
the catcher lid elbow chute and clamped.

WARNING

Park the unit on a level surface, disengage the deck clutch
switch, place the steering control levers in the park brake
position and shut the engine off. Remove the ignition key.
Make certain the deck clutch switch is in the disengaged
position before unloading.

Figure 4-1

Catcher 

release 

lever

Non-mesh 

side

Catcher lid

Rubber 

draw 
latch

Summary of Contents for Super Z

Page 1: ...114565_0112 Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 Hustler Three Bag Catcher 48 54 60 66 72 Decks Operator s Manual...

Page 2: ...t 2 114565_0112...

Page 3: ...114565_0112 c 1 Table of Contents General Information 1 1 Safety Precautions 2 1 Assembly Instruction 3 1 Operation 4 1 Maintenance Storage 5 1 Parts List 6 1...

Page 4: ...c 2 114565_0112...

Page 5: ...or the parts manual see your Hustler dealer for current information and parts Warranty Registration Your Hustler Dealer must register the unit on line within ten 10 days following date of purchase to...

Page 6: ...1 2 114565_0112...

Page 7: ...anic know that they are responsible for their own safety as well as the safety of other persons within the vicinity Remember the operator is responsible for accidents or hazards occurring to other peo...

Page 8: ...s in operation Part Number 602758 Part Number 602757 Read Operator s Manual before attempting to operate this machine Wear ear protection eye pro tection and safety shoes when operating this equip men...

Page 9: ...places the existing right side adjust able baffle provided with the deck NOTE The blowout baffle is most useful in dry dusty conditions particularly when picking up leaves In other conditions the adju...

Page 10: ...gure 3 4 or Figure 3 5 13 48 54 66 72 decks only Attach the outlet adapter to the blower outlet tube Refer to Figure 3 1 Figure 3 4 or Figure 3 5 WARNING Do not operate deck without discharge chute or...

Page 11: ...603309 603310 DOUBLE PULLEY 48 DOUBLE PULLEY 54 13 114388 114389 BELT COVER BRACKET 48 BELT COVER BRACKET 54 14 601069 CN 312 18 X 200 MAX THK 15 792002 KNOB 5 16 18 X 3 4 16 114068 114071 BLOWER BAF...

Page 12: ...0 13 X 1 750 HX G5 12 036244 CS 375 16 X 1 000 HX G5 13 025395 CB 375 16 X 1 00 G5 ZNY 14 767954 FW 406 X 812 X 060 SAE 15 054502 NT 375 16 HX GRD 5 ZNY 16 086660 NT 375 16 HXZY NL 17 601069 CN 312 18...

Page 13: ...FW 1 030 X 1 500 X 134 ZN 12 767954 FW 406 X 812 X 060 SAE 13 008573 CS 500 13 X 2 500 HX G5 14 036244 CS 375 16 X 1 000 HX G5 15 025395 CB 375 16 X 1 00 G5 ZNY 16 054502 NT 375 16 HX GRD 5 ZNY 17 086...

Page 14: ...5 ZNY 6 036244 CS 375 16 X 1 000 HX G5 7 113118 BLOWER MOUNT 8 551037 BLOWER BELT COVER 9 602997 BELT A 86 0 EL 10 017616 CS 500 13 X 1 750 HX G5 11 752386 CW 515 X 2 25 X 204 BLK 12 603312 DOUBLE PUL...

Page 15: ...6 036244 CS 375 16 X 1 000 HX G5 7 113118 BLOWER MOUNT 8 551038 BLOWER BELT COVER 9 602998 BELT A 89 0 EL 10 017616 CS 500 13 X 1 750 HX G5 11 752386 CW 515 X 2 25 X 204 BLK 12 603313 DOUBLE PULLEY 1...

Page 16: ...Make sure the tube is orientated per the illustration Figure 3 8 2 Lift the hood assembly using the lift handles Figure 3 9 3 Slide the hood assembly s lower pivot pins into the slots in the pivot mou...

Page 17: ...t to go through Figure 3 14 10 Attach the counter weight mount to the front of the mower Figure 3 14 NOTE When attaching the counter weight mount to a 48 deck the inside set of holes is used for the u...

Page 18: ...500 13 HX G5 ZNYC 7 767962 FW 531 X 1 063 X 090 SAE 8 008193 NT 500 13 HX G5 ZNYC 9 768523 FW 343 X 687 X 051 080H 10 036236 CS 312 18 X 1 000 HX G5 11 034272 NT 312 18 HX G5 ZNYC 12 114259 BAG SHIELD...

Page 19: ...3 114327 114317 WEIGHT MOUNT X ONE WEIGHT MOUNT SUPER Z 4 781880 BUMPER 5 025395 CB 375 16 X 1 00 G5 ZNY 6 603207 WEIGHT 7 086660 NT 375 16 HXZY NL 8 767954 FW 406 X 812 X 060 SAE 9 603339 603340 UB 3...

Page 20: ...3 12 114565_0112...

Page 21: ...he ignition key Be sure blades have stopped before dismounting from the mower 2 Remove the flex tube from the catcher lid elbow chute and blower outlet tube Figure 4 2 3 Remove the blower outlet tube...

Page 22: ...ot necessary to remove the catcher frame that is attached to the rear of the mower Removing The Lid Assembly Use the following procedure when removing the lid assembly from the mower 1 Lift the lid as...

Page 23: ...114565_0112 4 3 Figure 4 6 Figure 4 7 Push Release lever Lift here Lid assembly Lift handle Lift handle Release lever...

Page 24: ...4 4 114565_0112...

Page 25: ...elt should not run against the bottom of groove If it does bottom out the pulley needs replacing WARNING Never work on the blower assembly or mower deck when the engine is running WARNING Clean flamma...

Page 26: ...y It should secure the lid in place If not repeat the previous steps Storage When your mower is to set idle for a period of time scrape and remove the grass material from inside the hood and clean the...

Page 27: ...8 Deck Adapter 6 2 54 Deck Adapter 6 4 60 X ONE Deck Adapter 6 6 60 SZ Deck Adapter 6 8 66 Deck Adapter 6 10 72 Deck Adapter 6 12 Blower 6 14 Catcher Frame 6 18 Catcher Frame Adapter Super Z 6 22 Catc...

Page 28: ...6 2 114565_0112 48 Deck Adapter 1 2 1 3 4 4 4 4 4 4 5 5 5 6 6 7 9 10 11 12 13 14 15 16 17 19 3 20 1 1 8 18 1...

Page 29: ...CS 375 16 X 1 000 HX G5 7 114194 1 BLOWER MOUNT 8 551034 1 48 BLOWER BELT COVER W DECALS 9 601624 1 DISCHARGE CHUTE DECAL 10 601837 1 DECK DANGERS DECAL 11 603318 1 BELT A 97 0 EL 12 017616 1 CS 500...

Page 30: ...6 4 114565_0112 54 Deck Adapter 1 2 1 3 4 4 4 4 4 4 5 5 5 6 6 7 9 10 11 12 13 14 15 16 17 19 3 20 1 1 8 18...

Page 31: ...3 CS 375 16 X 1 000 HX G5 7 114194 1 BLOWER MOUNT 8 551035 1 54 BLOWER BELT COVER W DECALS 9 601624 1 DISCHARGE CHUTE DECAL 10 601837 1 DECK DANGERS DECAL 11 603319 1 BELT A 103 0 EL 12 017616 1 CS 50...

Page 32: ...6 6 114565_0112 60 X ONE Deck Adapter 1 3 1 2 4 7 15 14 5 9 1 8 11 10 12 4 4 13 5 17 16 20 19 2 4 5 15 21 4 1 6 1 1 18 1 1...

Page 33: ...DRIVE COVER WITH DECALS 7 601624 1 DISCHARGE CHUTE DECAL 8 601837 1 DECK DANGERS DECAL 9 792002 1 KNOB 5 16 18 X 3 4 10 603806 1 110 5 EL A SEC BELT 11 017616 1 CS 500 13 X 1 750 HX G5 12 752386 1 CW...

Page 34: ...6 8 114565_0112 60 SZ Deck Adapter 3 1 2 8 4 16 14 6 10 7 5 11 12 13 4 4 15 5 18 17 21 19 2 4 5 16 22 4 1 1 1 20 1 1 9 1...

Page 35: ...CALS 7 601624 1 DISCHARGE CHUTE DECAL 8 601837 1 DECK DANGERS DECAL 9 792002 1 KNOB 5 16 18 X 3 4 10 603806 1 110 5 EL A SEC BELT 11 008573 1 CS 500 13 X 2 500 HX G5 12 752386 1 CW 515 X 2 25 X 204 BL...

Page 36: ...6 10 114565_0112 66 Deck Adapter 1 6 8 4 5 7 9 10 11 12 13 14 6 7 15 6 17 6 6 15 18 5 2 3 16 1 1 7 6 1 1...

Page 37: ...5395 7 CB 375 16 X 1 00 G5 ZNY 6 767954 13 FW 406 X 812 X 060 SAE 7 054502 7 NT 375 16 HX GRD 5 ZNY 8 114066 1 OUTLET ADAPTER 9 114349 1 66 DBL PULLEY COVER 10 017616 1 CS 500 13 X 1 750 HX G5 11 7523...

Page 38: ...6 12 114565_0112 72 Deck Adapter 1 6 8 4 5 7 9 10 11 12 13 14 6 7 15 6 17 6 6 15 18 5 2 3 16 1 1 7 6 1 1...

Page 39: ...5395 7 CB 375 16 X 1 00 G5 ZNY 6 767954 13 FW 406 X 812 X 060 SAE 7 054502 7 NT 375 16 HX GRD 5 ZNY 8 114066 1 OUTLET ADAPTER 9 114350 1 72 DBL PULLEY COVER 10 017616 1 CS 500 13 X 1 750 HX G5 11 7523...

Page 40: ...6 14 114565_0112 Blower 4 5 3 2 1 6 7 10 8 9 12 11 15 12 13 14 16 11 18 19 22 17 20 13 12 15 21 12 23 17 19...

Page 41: ...661 2 BEARING FLANGE 1 00 9 016253 10 CB 312 18 X 750 FUL ZN 10 113120 1 BLOWER IMPELLER 11 016972 2 NT 625 11 HX G5 ZNYC 12 028118 4 FW 625 X 1 00 X 134 ZNYC 13 600296 3 DECK IDLER SPACER 14 791566 1...

Page 42: ...6 16 114565_0112 Blower 24 7 6 26 8 9 30 29 27 7 28 34 35 31 32 33 4 36 37 31 38 39 42 46 43 40 31 41 42 44 40 25 47 45...

Page 43: ...406 X 750 X 250 ZNYC 33 602674 1 CB 375 16 X 6 00 STD 34 602757 1 BLOWER DANGERS DECAL 35 N A 1 TURF PRODUCTS SERIAL NO PLATE 36 704718 2 FW 406 X 688 X 060 ZNYC 37 602435 1 TORSION SPRING 38 550995...

Page 44: ...6 18 114565_0112 Catcher Frame 1 3 11 12 13 4 14 19 21 20 24 21 26 11 21 35 30 34 33 30 29 2 22 23 8 32 31 28 21 8 4 9 6 7 8 5 10 11 10 15 6 16 18 17 7 27 25 10 10 11 5...

Page 45: ...115146 1 BACK RIB BRACKET 16 068551 7 NT 250 20 HXZY NL 17 115147 2 SIDE RIB BRACKET 18 603400 8 FW 188 X 50 X 060 19 603214 1 INLET TUBE 20 058776 7 NT 312 18 HXZY NL 21 768523 16 FW 343 X 687 X 051...

Page 46: ...6 20 114565_0112 Catcher Frame 39 40 20 21 21 38 36 30 20 21 30 37 37...

Page 47: ...0112 6 21 Catcher Frame NOTES INDEX NO PART NO QTY DESCRIPTION 36 603358 2 LID LATCH SPRING 37 063297 4 SB 375 X 500 SH 312 18 38 073858 1 FW 406 X 750 X 250 ZNYC 39 113794 1 LID CATCH 40 114399 1 LID...

Page 48: ...6 22 114565_0112 Catcher Frame Adapter Super Z 2 3 6 8 7 1 9 7 8 4 5 10...

Page 49: ...ION 1 114323 1 WEIGHT LOCK PLATE 2 792002 2 KNOB 5 16 18 X 3 4 3 114317 1 WEIGHT MOUNT 4 781880 8 BUMPER 5 025395 2 CB 375 16 X 1 00 G5 ZNY 6 603207 4 WEIGHT 7 086660 6 NT 375 16 HXZY NL 8 767954 10 F...

Page 50: ...6 24 114565_0112 Catcher Frame Adapter Super Z 11 21 32 21 28 18 29 30 25 8 12 13 8 24 14 18 19 22 20 22 23 19 26 17 18 17 22 22 27 30 29 31 15 33 34 16 LEFT SIDE SHOWN RIGHT SIDE OPPOSITE 1...

Page 51: ...8523 8 FW 343 X 687 X 051 080H 19 036236 4 CS 312 18 X 1 000 HX G5 20 054502 2 NT 375 16 HX GRD 5 ZNY 21 008193 8 NT 500 13 HX G5 ZNYC 22 767962 20 FW 531 X 1 063 X 090 SAE 23 074252 6 CS 500 13 X 1 5...

Page 52: ...6 26 114565_0112 Catcher Frame Adapter X ONE 2 3 6 8 7 1 9 7 8 4 5 8 7 8 9 48 DECK 54 60 DECK 10 5 8 11 12...

Page 53: ...792002 2 KNOB 5 16 18 X 3 4 3 114327 1 WEIGHT MOUNT 4 781880 8 BUMPER 5 025395 6 CB 375 16 X 1 00 G5 ZNY 6 603207 4 WEIGHT 7 086660 6 NT 375 16 HXZY NL 8 767954 14 FW 406 X 812 X 060 SAE 9 603339 2 U...

Page 54: ...6 28 114565_0112 Catcher Frame Adapter X ONE 11 21 32 21 28 18 29 30 25 8 12 13 8 24 14 18 19 22 20 22 23 19 26 17 18 17 22 22 27 30 29 31 15 33 34 16 LEFT SIDE SHOWN RIGHT SIDE OPPOSITE 1...

Page 55: ...523 8 FW 343 X 687 X 051 080H 19 036236 4 CS 312 18 X 1 000 HX G5 20 054502 2 NT 375 16 HX GRD 5 ZNY 21 008193 8 NT 500 13 HX G5 ZNYC 22 767962 20 FW 531 X 1 063 X 090 SAE 23 074252 6 CS 500 13 X 1 50...

Page 56: ...6 30 114565_0112...

Page 57: ...6 29 008573 6 9 6 15 016253 6 15 016642 6 15 016972 6 15 017616 3 3 3 6 3 7 3 10 6 3 6 5 6 7 6 11 6 13 6 25 6 29 024927 6 25 6 29 025395 3 3 3 6 3 7 3 11 6 3 6 5 6 7 6 9 6 11 6 13 6 17 6 23 6 27 0281...

Page 58: ...3 6 6 11 114077 3 7 6 13 114118 6 19 114168 3 10 6 29 114169 3 10 6 29 114194 3 3 6 3 6 5 114248 6 19 114249 6 19 114259 3 10 6 25 6 29 114317 3 11 6 23 114323 3 11 6 23 6 27 114327 3 11 6 27 114337...

Page 59: ...3 7 6 13 603318 3 3 6 3 603319 3 3 6 5 603324 3 6 3 7 6 9 6 11 6 13 603332 6 19 603333 6 19 603339 3 11 6 27 603340 3 11 6 23 603353 6 19 603356 6 25 603357 6 29 603358 6 21 6 25 6 29 603398 6 19 6034...

Page 60: ...i 4 114565_0112 PAGE PAGE 792002 3 3 3 11 6 3 6 5 6 7 6 9 6 17 6 23 6 27 799130 6 17...

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