HUSTLER Hustler Z 926253 Owner'S Manual Download Page 9

350157  Rev 11/02

2-1

This safety alert symbol is used to call attention to a

message intended to provide a reasonable degree of
PERSONAL SAFETY for operators and other persons
during the normal operation and servicing of this equipment.

DANGER –

denotes immediate hazards which WILL

result in severe personal injury or death.

WARNING -

denotes a hazard or unsafe practice which

COULD result in severe personal injury or death.

All operators should read this manual, or be instructed

about safe operating and maintenance procedures.  This is
the owner’s responsibility.

Incorrect usage of this machine may result in

severe injury.  Personnel operating and maintain-
ing it should be trained in the proper use and
should read the manuals completely and
thoroughly before attempting to set-up, operate,
adjust, or service this machine.

The Quick Reference Decals, located under the right front

of the seat, the right front of the deck, and under the seat
pan, are designed to give the operator brief information
needed in the daily operation of the machine.  These decals
are not intended to be used in place of this manual but
instead is to be used as an extension of this manual.  These
decals should not be removed or obliterated.  Replace these
decals if they become unreadable.  

It is the owner’s responsibility to make certain that the

operator reads and understands this manual and the Quick
Reference Decals before operating this machine.  It is also
the owner’s responsibility to make certain that the operator
is a qualified and physically able individual, properly
trained in the operation of this equipment.  Local regulations
may restrict the age of the operator. 

The owner should also ensure that the operator/mechanic

know that they are responsible for their own safety as well
as the safety of other persons within the vicinity.
Remember,  the operator is responsible for accidents or
hazards occurring to other people or their property.

Always disengage deck clutch, place steering control
lever in neutral, engage neutral lock levers, stop tractor
engine, engage parking brake and remove ignition key
when leaving operator’s seat.

Always remain seated while operating machine.

Always keep safety shields and covers in place, except
for servicing.

Always maintain a safe distance from people and pets
when mowing.

Always operate machine in daylight or with adequate
working lights. 

Follow daily and weekly checklists, making sure hoses
are tightly secured and bolts are tightened.

Always observe traffic laws while driving machine
from one location to another. 

Always keep engine and machine clean, removing
accumulated dirt, trash and other material from
machine.

Always be alert for hazards such as rocks, metal
objects and other debris which may be thrown or
entangled by mower blades.  Watch out for holes or
deep depressions.

Always wear adequate eye protection when servicing
the hydraulic system and battery, or when grinding
mower blades and removing accumulated debris. 

Always wear adequate ear protection, such as
earplugs, when operating this equipment as prolonged
exposure to uncomfortable or loud noises can cause
impairment or loss of hearing.  Do not wear radios or
music headphones while operating the machinery.
Safe operation requires your full attention.

Always be aware of what is behind the machine before
backing up.

Always inspect machine for damage after striking a
foreign object. If damage is found, repair machine
immediately.  Be sure to disengage deck clutch, place
steering control lever in neutral, engage neutral lock
levers, stop tractor engine, engage parking brake, and
remove ignition switch key before leaving operator’s
seat to inspect damage.

Always buckle seat belt, if provided with one, before
starting tractor.

Never pull back suddenly on your steering control
lever while the machine is in forward motion.

When going in reverse, push forward slowly on lever
and avoid sudden movement.  Rapid movement of the
control levers in either direction could result in a
reaction of the tractor that can cause serious injury.

Never operate a poorly maintained machine.

Never carry passengers.

Never attempt high speed maneuvering, especially in
crowded or congested areas.

Never allow persons to operate this machine without
proper instruction or allow children to operate
machine.

Never put hands or feet under any part of the machine
while it is running.

Never leave machine unattended with ignition key in
switch, especially with children present.

Never refuel tractor while engine is running; never
refuel near an open flame or near devices which can
create a spark.  Refuel outdoors preferably, or in well
ventilated areas.

Never attempt to start engine when there is a strong
odor of gasoline fumes present.  Locate and correct
cause.

SAFETY PRECAUTIONS

Summary of Contents for Hustler Z 926253

Page 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 Hustler Z Super Z Owner s Manual 350157 Rev 11 02...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING 350157 Rev 11 02...

Page 3: ...on Sect 1 2 Safety Precautions Sect 2 3 Operation Sect 3 4 Maintenance Sect 4 5 Adjustments Sect 5 6 Troubleshooting Sect 6 7 Storage Sect 7 8 Product Literature Sect 8 9 Technical Specifications Sect...

Page 4: ......

Page 5: ...ndividually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions Directions used in this manual for example RIGHT or LEFT refe...

Page 6: ...y on all materials and workmanship for units used for rental purposes If the Purchaser discovers within this warranty period a defect in materials or workmanship He must promptly notify Hustler Turf E...

Page 7: ...ited to Loss of profits Loss of savings or revenue Loss of use of Hustler Turf Equipment or any associated equipment Cost of capital Cost of any substitute equipment facilities services or downtime Th...

Page 8: ......

Page 9: ...ople and pets when mowing Always operate machine in daylight or with adequate working lights Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened Always obs...

Page 10: ...drive tires to lose traction resulting in a possible loss of control of the machine An operator should not operate on a slope until he is thoroughly familiar with the equipment It is strongly recomme...

Page 11: ...Hydraulic fluid escaping under pressure can penetrate skin Hydraulic fluid may also cause infection in a minor cut or opening in the skin if exposed to hydraulic fluid see a doctor at once Before appl...

Page 12: ......

Page 13: ...sition When the lever is pulled up the choke is in the on start position Do not operate the machine in the on start position 4 Control levers Fig 3 3 these levers control the tractor s speed direction...

Page 14: ...levers in the park brake position 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switch down and the control levers in the brake position slowly raise off o...

Page 15: ...Hustler Z or Figure 3 7 on the Super Z Do not tow the machine Move it by hand or use a winch to load on a trailer for transporting When transporting on another vehicle the tractor should be facing for...

Page 16: ...deck when needed Use the control levers to control ground speed rather than engine rpm WARNING Do not operate the equipment while wearing sandals tennis shoes sneakers shorts or any type of loose fit...

Page 17: ...or with the deck drive clutch engaged Mower blades cannot be seen and are located very close to deck housing Fingers and toes can be cut off instantly With the engine running engage the deck clutch s...

Page 18: ......

Page 19: ...ck Idler Zerk 1 9 Deck Pusher Arm Zerks 2 10 Hydraulic Oil Filter 11 Gauge Wheel Bearing Zerks 2 12 Engine Oil Filter 13 Deck Height Pivot Zerks 4 14 Safety Interlock Switch brake 15 Drive Tire 16 Pum...

Page 20: ...ming scheduled maintenance service Correcting the problem as quickly as possible is the best insurance WARNING Keep your machine clean and remove any deposits of trash and clippings which can cause en...

Page 21: ...er the Maintenance Schedule Use SAE multi purpose grease 5 Grease the two deck pusher arm pivots per the Maintenance Schedule Use SAE multi purpose grease 6 Grease the blade spindle assemblies per the...

Page 22: ...release seat latch and tilt seat platform up and forward The seat platform catch Fig 4 5 will prevent the seat from going all the way over However if more access is desired under the seat platform the...

Page 23: ...l level Add clean oil as necessary Clean or replace hydraulic reservoir cap annually Cap may be cleaned by dipping in or flushing with cleaning solvent Follow manufacturer s instructions and warnings...

Page 24: ...ns for break in and regular maintenance are specified in the Engine Owner s manual Please refer to this manual for engine servicing lubricating oil levels with quality and viscosity recommendations bo...

Page 25: ...spindles with blade saddles use a 3 4 wrench to remove the 1 2 cap screw holding the blade to the spindle saddle from underneath On spindles without blade saddles use a 15 16 wrench to remove the 5 8...

Page 26: ...WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury 4 8 350157 Rev 11 02...

Page 27: ...given to tightening the drive wheel lug nuts and wheel motor nuts Failure to correctly torque these items may result in the loss of a wheel which can cause serious damage or personal injury Torque val...

Page 28: ...the reverse spring and or the control lever stop Fig 5 3 or Fig 5 4 Control lever stops The control lever stops Fig 5 3 are designed to do two things First and most important they must keep the pumps...

Page 29: ...2 Check the center distance from the dampeners front mounting hole to the rear mounting hole This dimension should be 8 54 If it is not loosen the front ball stud and slide the dampener in the mounti...

Page 30: ...each hydraulic pump are located near the top and are identified as a hex stud 4 Rotate the tire The tire should rotate Remember hydraulic oil resistance will prevent the tire from rotating freely eve...

Page 31: ...nsion idler and spring Fig 5 15 The spring tension should be such that the belt does not slip under normal operating load conditions assuming the belt is not excessively worn or damaged As belt stretc...

Page 32: ...on the left front of the tractor 9 Set the amount of threads protruding on the deck lift rod from the lift block at approximately 1 Fig 5 23 10 Jam both nuts against the block 11 Push or pull on the...

Page 33: ...4 plate that is part of the stop Fig 5 24 EXAMPLE When the height adjusting stop is placed in the 1 hole with the 1 4 plate facing to the front of the unit the cutting height is at 1 When the height...

Page 34: ...in the wheel mount bracket Fig 5 25 When adjusting the rear anti scalp wheels the wheel should be in the lower axle mount hole when the front anti scalp wheels are in the lower or middle axle mount ho...

Page 35: ...additional causes See engine manual Low oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination High oil consumption Numerous See your dealer Tract...

Page 36: ......

Page 37: ...engine until it stops from lack of fuel Gasoline evaporates if left in carburetor for long periods forming gum and varnish deposits in carburetor These deposits will cause engine flooding and loss of...

Page 38: ......

Page 39: ...tors is supplied by two Hydro Gear hydraulic pumps For more information Hydro Gear Customer Services 1411 So Hamilton Street Sullivan IL 61951 Phone 217 728 2581 NOTE During warranty period check with...

Page 40: ...82292 B Section belt deck 926311 926345 926485 926593 781310 B Section belt deck 926253 926295 926360 926378 068478 Fuel filter 780171 Air filter element assembly 780155 Precleaner air filter 772079 E...

Page 41: ...sing this form as a guide send all necessary information including credit card information to jdewitt excelhustler com To order by Telephone or FAX Telephone call 620 327 1246 to place an order FAX th...

Page 42: ...350157 Rev 11 02 8 4...

Page 43: ...frame is 1 5 IN x 3 IN x 187 IN 3 8 CM x 7 62 CM x 47 CM rectangular steel tubing Drive motors mounted to 179 IN 45 CM welded steel Front caster wheels mounted with roller bearings on each wheel Front...

Page 44: ......

Page 45: ...parts 8 2 Fuel system 4 5 General engine maintenance 4 6 Hour meter 4 3 Hustler Z Parts Manual 8 1 8 3 PAGE Hydraulic pump belt adjustment 5 5 Hydraulic pump information 8 1 Hydraulic system 4 4 Indi...

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