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HUSTLER FlipUp-54 Parts Manual Download Page 51

 

FUEL LINE LENGTHSA: 6.5" fuel line from the tank to the fuel valveB: 6.5" fuel line from the fuel valve to the engine1. Supplied with the engine.2.

Torque to 45–48 ft-lbs. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Use only hand tools to install this fastener.4. Torque to 17 ft-

lbs.5. Part of the mower wire harness.6. Part of the fuel system.

Engine, Muffler & Clutch (Multi-Page)

54" Raptor Flip-Up Parts Manual - 940320 - HTHFUL054KAWFR691VA

Wed Nov 10 16:31:43 UTC 2021

6-1

Summary of Contents for FlipUp-54

Page 1: ...200 South Ridge Road Hesston Kansas 67062 Hustler Parts Manual...

Page 2: ...any person WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARR...

Page 3: ...ft Controls Sub Assembly 4 5 Wheels Tires Wheels Tires 5 1 Front Wheel Assembly 5 2 Drive Wheel Breakdown 5 3 Engine Muffler Clutch Fuel System Engine Muffler Clutch Multi Page 6 1 Engine Service Part...

Page 4: ......

Page 5: ...rform normal maintenance requirements on these units The Operator s Manual provides fundamental operational information and operational safety that is needed when oper ating the mower The component ma...

Page 6: ...This page intentionally left blank Frame 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 32 UTC 2021 3 1...

Page 7: ...Frame Fenders Instrument Panel Engine Guard Frame 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 32 UTC 2021 3 1...

Page 8: ...R 9 808493 6 RIVET NUT 3 8 16 THREA 10 016899 6 NT 375 16 FLKG5 11 029629 8 CS 375 16X0 75 HXF G5ZN 12 054502 2 NT 375 16HXG5 13 767954 2 FW 0 379X 82X 06 HD ZN 14 121430 1 MUFFLER SHIELD 15 552922 1...

Page 9: ...Frame Fenders Instrument Panel Engine Guard Fenders Instrument Panel Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 33 UTC 2021 3 2...

Page 10: ...This page intentionally left blank Fenders Instrument Panel Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 33 UTC 2021 3 2...

Page 11: ...Fenders Instrument Panel Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 33 UTC 2021 3 2...

Page 12: ...3 1 CONTROLLER 17 120673 1 FENDER BRACKET RH 18 794784 4 CB 250 20 X 75 FUL ZN 19 000331 2 WIRE TIE SMALL SHORT 20 121258 1 FUSE BRKT 21 029629 2 CS 375 16X0 75 HXF G5ZN 22 024927 4 NT 250 20HXG5 23 0...

Page 13: ...This page intentionally left blank Fenders Instrument Panel Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 33 UTC 2021 3 2...

Page 14: ...O 20062966 3 The instrument panel includes the decal 4 The sealed relay includes a bracket Item Part No Qty Name 36 114052 1 KIT CLUTCH CONN REP 37 601047 1 HOLDER FUSE 38 601053 2 RELAY SEALED W BRAC...

Page 15: ...Frame Fenders Instrument Panel Engine Guard Engine Guard 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 34 UTC 2021 3 3...

Page 16: ...KG5 2 029629 4 CS 375 16X0 75 HXF G5ZN 3 121696 1 KIT ENGINE GUARD RFU Comments for Part Num 121696 Engine Guard Kit is not compatible when 2 Bag Catcher is installed 4 604745 1 DECAL H LOGO MFSD 36 4...

Page 17: ...Transmissions Drive Belt Steering Brake Drive System Transmissions Drive Belt 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 35 UTC 2021 4 1...

Page 18: ...1084 1 SB 750X 2 000 SH 625 11 18 710087 4 CS 312 18X2 500HXG5 19 043067 4 CS 312 18X3 000HXG5 20 768523 16 FW 0 343SAE 21 034272 8 NT 312 18HXG5 22 604708 1 ZT2800 20 69 1 TRANS 23 604709 1 ZT2800 20...

Page 19: ...This page intentionally left blank Drive System Transmissions Drive Belt 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 35 UTC 2021 4 1...

Page 20: ...o Qty Name 35 605744 1 OVERFLOW HOSE 6 36 605562 1 FTG 8MBT 8MBT 90 37 706549 2 HP0 080X1 190 38 118310 2 LINK TOW VALVE 39 605730 1 FTG 6MORB 8MBT STR 40 016899 1 NT 375 16 FLKG5 41 605745 1 OVERFLOW...

Page 21: ...Transmissions Drive Belt Steering Brake Transmission Service Parts 604708 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 35 UTC 2021 4 2...

Page 22: ...TN SPRING 8 600970 1 KIT HUB 4 BOLT 9 601221 1 ZT2800 BRAKE ARM 2007 10 600972 1 CLIP RETAINING 11 603223 1 O RING ZT28 3100 CHARGE 12 603572 1 COVER ZT3100 CHRG PUMP 13 606830 1 OIL RETENSION KIT 14...

Page 23: ...Transmissions Drive Belt Steering Brake Transmission Service Parts 604709 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 36 UTC 2021 4 3...

Page 24: ...HG RTN CCW 8 604903 1 HG RTN SPRING 9 601221 1 ZT2800 BRAKE ARM 2007 10 600972 1 CLIP RETAINING 11 603223 1 O RING ZT28 3100 CHARGE 12 603572 1 COVER ZT3100 CHRG PUMP 13 606830 1 OIL RETENSION KIT 14...

Page 25: ...Transmissions Drive Belt Steering Brake Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 37 UTC 2021 4 4...

Page 26: ...This page intentionally left blank Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 37 UTC 2021 4 4...

Page 27: ...Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 37 UTC 2021 4 4...

Page 28: ...This page intentionally left blank Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 37 UTC 2021 4 4...

Page 29: ...Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 38 UTC 2021 4 4...

Page 30: ...This page intentionally left blank Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 38 UTC 2021 4 4...

Page 31: ...Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 38 UTC 2021 4 4...

Page 32: ...ETY 19 601131 2 SPRING BRAKE ARM RET 20 109203 1 BRAKE SPRING LINK LS 21 109202 1 BRAKE SPRING LINK RS 22 016816 2 NT 250 20FLKG5 23 055939 2 CS 250 20X0 75 HX G5 ZN 24 601051 2 OVERTRAVEL SPRING 25 0...

Page 33: ...This page intentionally left blank Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 38 UTC 2021 4 4...

Page 34: ...LKG5 54 029751 4 CS 375 16X1 00 HXF G5ZN 55 760330 1 SB 500X 1 250 SH 375 56 118859 1 W A ACTUATOR MOUNT 57 606159 1 ACTUATOR S A 58 029629 7 CS 375 16X0 75 HXF G5ZN 59 N A 1 STEERING BOX ASSEMBLY 60...

Page 35: ...This page intentionally left blank Steering Brake Deck Lift Controls Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 38 UTC 2021 4 4...

Page 36: ...til pivot plates are able to rotate freely 7 EPA compliance decal 8 Patent numbers decal 9 The steering handle includes the grip 1 Part of the transmission 2 Part of the actuator assembly 606159 3 Ser...

Page 37: ...Transmissions Drive Belt Steering Brake Steering Deck Lift Controls Sub Assembly 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 39 UTC 2021 4 5...

Page 38: ...18 781567 2 NT 500 13NLG5 19 601822 2 NUT PLATE 420 CENTERS 20 005108 2 CS 375 16X3 500HXG5 21 606106 1 STEERING BOX SUB LH Not Shown 604300 1 STEERING BOX SUB LH 22 606105 1 STEERING BOX SUB RH Not...

Page 39: ...This page intentionally left blank Steering Deck Lift Controls Sub Assembly 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 39 UTC 2021 4 5...

Page 40: ...N 16042182 higher 604299 and 604300 are used on mowers S N prior to 16042182 2 The steering cover 552923 includes decals Item Part No Qty Name 35 781153 4 BUSHING UHMW Steering Deck Lift Controls Sub...

Page 41: ...Wheels Tires Wheels Tires 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 40 UTC 2021 5 1...

Page 42: ...10 BLK 2 061077 8 WHEEL NUT 3 705954 2 CS 500 13X1 25 HX G5 ZN 4 344267 2 FW 510X2 15X 19 ZN 5 712976 2 FW 0 531X1 38X 12 ZN 6 784223 4 BEARING 7 784603 2 SPACER 8 N A 2 REFER TO FRONT WHEEL ASSEMBLY...

Page 43: ...Wheels Tires Front Wheel Assembly 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 41 UTC 2021 5 2...

Page 44: ...K 3 767962 2 FW 531 x 1 063 x 175 4 604718 1 CS 500 13X6 00 HX G5 ZN 5 607297 1 TIR WHL 11X4 00 5 BLK 6 607026 2 BEARING BALL SEALED 7 019521 1 TIRE VALVE TR 412 GOODY Front Wheel Assembly 54 Raptor F...

Page 45: ...Wheels Tires Drive Wheel Breakdown 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 42 UTC 2021 5 3...

Page 46: ...1 607799 1 20X10 00 10 B4R BIG BITE TIRE 2 605151 1 WHL 10X7 00 4X4 0 BLK 3 019521 1 TIRE VALVE TR 412 GOODY Drive Wheel Breakdown 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10...

Page 47: ...Engine Muffler Clutch Fuel System Engine Muffler Clutch Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 43 UTC 2021 6 1...

Page 48: ...This page intentionally left blank Engine Muffler Clutch Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 43 UTC 2021 6 1...

Page 49: ...Engine Muffler Clutch Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 43 UTC 2021 6 1...

Page 50: ...3 25 HXG5 P85 16 791251 1 HARNESS CLUTCH PIGTAIL Comments for Part Num 791251 Pigtail was updated with epoxy to hold the wires steady The wire sheath was also updated to a more flexible material 17 72...

Page 51: ...Torque to 45 48 ft lbs Use only hand tools to install this fastener 3 Torque to 30 35 ft lbs Use only hand tools to install this fastener 4 Torque to 17 ft lbs 5 Part of the mower wire harness 6 Part...

Page 52: ...This page intentionally left blank Engine Service Parts FR691V 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 43 UTC 2021 6 2...

Page 53: ...Engine Muffler Clutch Fuel System Engine Service Parts FR691V 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 43 UTC 2021 6 2...

Page 54: ...L FILTER IN LINE 2 603059 1 AIR FILTER MAIN 3 602581 1 ENGINE OIL FILTER 4 604369 1 O RING 5 604350 1 VALVE OIL DRAIN Engine Service Parts FR691V 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR69...

Page 55: ...Engine Muffler Clutch Fuel System Fuel System 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 44 UTC 2021 6 3...

Page 56: ...Y FT 6 603807 1 CAP 3 5 RATCHETING GAS 7 607668 1 FUEL TANK ASSY 8 033001 4 FLEXIBLE TRIM UNI GRIP 9 121234 1 FUEL NECK DOUBLER 10 016899 2 NT 375 16 FLKG5 11 605610 1 VAPOR LINE 3 16 FORMED 12 047456...

Page 57: ...Engine Muffler Clutch Fuel System Fuel Tank Service Parts 607668 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 45 UTC 2021 6 4...

Page 58: ...PRIOR TO 20062966 Item Part No Qty Name 1 605530K 1 SVC KIT SUCTION HOSE 2 604287K 1 SVC KIT VENT FITTING 3 604200K 2 GROMMET SVC KIT 4 607454K 1 SENDER SVC KIT Not Shown 608044 1 FUEL GAUGE SENDER K...

Page 59: ...Battery Battery 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 46 UTC 2021 7 1...

Page 60: ...No Qty Name 1 604178 1 STRAP TIE DOWN 2 604465 2 CS 250 20X7 50 HX G5 ZN 3 768515 2 FW 0 281SAE 4 771428 1 BATTERY CBL BOOT RED FS 5 024927 2 NT 250 20HXG5 6 029868 4 LW 250 INTEXT ZN 7 055939 2 CS 25...

Page 61: ...Deck Deck Belt Blades Deck Lift Service Deck 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 47 UTC 2021 8 1...

Page 62: ...Part No Qty Name 1 554453 1 54 SERVICE DECK 2 605251 1 DECAL BELT ROUTING 3 604221 1 DECAL DANGER CHUTE 4 604222 1 DECAL DANGER OBJECTS 5 799171 1 DECAL 54 DECK ID Service Deck 54 Raptor Flip Up Parts...

Page 63: ...Deck Deck Belt Blades Deck Lift Deck Belt Deck Pulleys Spindles Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 48 UTC 2021 8 2...

Page 64: ...This page intentionally left blank Deck Belt Deck Pulleys Spindles Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 48 UTC 2021 8 2...

Page 65: ...Deck Belt Deck Pulleys Spindles Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 48 UTC 2021 8 2...

Page 66: ...This page intentionally left blank Deck Belt Deck Pulleys Spindles Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 48 UTC 2021 8 2...

Page 67: ...Deck Belt Deck Pulleys Spindles Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 49 UTC 2021 8 2...

Page 68: ...HIELD 16 607479 1 IDLER PULLEY 5 00 17 607480 2 IDLER PULLEY 4 00 18 605508 3 FW 73X2 25X 31 ZN 19 604486 1 FW 531X 812X 089 HD 20 607008 2 CB 50 13 X 3 25 GR5 21 604254 1 CB 50 13 X 2 50 STD ZN 22 78...

Page 69: ...0 ft lbs 2 Torque to 73 ft lbs 3 Do not torque the idler arm must pivot freely Deck Belt Deck Pulleys Spindles Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 49...

Page 70: ...This page intentionally left blank Spindle Service Parts 607418 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 49 UTC 2021 8 3...

Page 71: ...Deck Deck Belt Blades Deck Lift Spindle Service Parts 607418 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 49 UTC 2021 8 3...

Page 72: ...ARING 6205 2RST C3 3 601830 1 SPACER BLADE SPINDLE 4 607419 1 SVC SPINDLE HOUSING 5 607416 4 AXEL BOLT 3 8 16 X 1 375 6 601829 1 SHAFT BLADE SPINDLE Spindle Service Parts 607418 54 Raptor Flip Up Part...

Page 73: ...Deck Deck Belt Blades Deck Lift Discharge Chute Pulley Covers Blades 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 50 UTC 2021 8 4...

Page 74: ...CW Not Shown 601124X 1 10PK BLADE 18 50 L F C Not Shown 601012 3 BLADE F18 50 L F CW Not Shown 601012X 1 10PK BLADE F18 50 L F C Not Shown 797696 3 BLADE F18 50 H F CW Not Shown 797696X 1 10PK BLADE...

Page 75: ...Deck Deck Belt Blades Deck Lift Deck Carrier Deck Height Floorpan Footrest Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 51 UTC 2021 8 5...

Page 76: ...This page intentionally left blank Deck Carrier Deck Height Floorpan Footrest Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 51 UTC 2021 8 5...

Page 77: ...Deck Carrier Deck Height Floorpan Footrest Multi Page 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 51 UTC 2021 8 5...

Page 78: ...896 1 DECK LIFT LINK 12 767954 12 FW 0 379X 82X 06 HD ZN 13 036244 4 CS 375 16X1 00 HX G5 ZN 14 054502 8 NT 375 16HXG5 15 704643 16 NT 437 14FLKG5 16 124354 1 4 DECK LIFT LINK Not Shown 110880 4 DECK...

Page 79: ...Seat Seat 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 52 UTC 2021 9 1...

Page 80: ...NL 7 000331 1 WIRE TIE SMALL SHORT 8 768523 4 FW 0 343SAE 9 036236 4 CS 312 18X1 000HXG5 10 608128 2 BUMPER 11 604816 2 CS 375 16X1 5 BH ZN 12 767954 2 FW 0 379X 82X 06 HD ZN 13 607838 2 CAP 14 01689...

Page 81: ...Seat Seat Service Parts 608027 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 16 31 53 UTC 2021 9 2...

Page 82: ...e Not Shown 608027 1 SEAT SK120 W RF WELD 1 608152 2 SVC ARMREST KIT SK120 2 793315 1 SWITCH SNAP MOUNT Seat Service Parts 608027 54 Raptor Flip Up Parts Manual 940320 HTHFUL054KAWFR691VA Wed Nov 10 1...

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