HUSTLER FasTrak Super 928192 Owner'S Manual Download Page 23

107708_0808

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WARNING: 

Never attempt to straighten a bent blade by

heating, or weld a cracked or broken blade as the blade may
break and cause serious injury.  Replace worn or damaged
blades.

DANGER: 

Never work with blades while engine is running

or deck clutch switch is engaged (on).  Always place deck
clutch switch in the

disengaged 

position, place control levers

in the park brake position and turn engine off and disconnect

Figure 4-6

Resharpening Pattern

Do not sharpen to original pattern (below).
It is easier to get a straight cutting edge following
the resharpening pattern shown above.

Original Edge

Warped Blade (Replace)

Straight Blade 

Comparison of Warped and Straight Blades

Cutting

Plane

Figure 4-7

Figure 4-8

Twisted Blade Edge

(Replace)

Cutting Edge

Straight Blade Edge

End view of blades, comparing

twisted and straighten blades.

Cutting Plane

Cutting Edge

Overservicing

Overservicing occurs when an air filter element is removed for cleaning

or replacement before it is necessary.  Each time the filter is removed a
small amount of dirt and dust could fall in the intake system.  This
accumulated dirt can cause a dusted engine.  It only takes a few grams of
ingested dirt over the normal service life of an engine to cause a dusted
engine.

Do not clean element, replace with a new element only.  

Cleaning

used air filter elements, through improper cleaning procedures, can get dust
on the inside of the filter causing dirt ingestion and engine failure.  

It is important to note that whenever an air filter element is cleaned by

any method, 

the person or company performing the cleaning assumes

responsibility for the integrity of the filter from then on.  

The warranty for

air filters expires upon cleaning or servicing in any manner because
the condition of the filter after servicing is completely out of their
control.  Therefore, on a dust ingested engine failure, there will be no
warranty consideration if the air filter element has been cleaned or
serviced in any manner.

A partially dirty air filter element works better than a new element.

Therefore, a dirty filter element is not bad for the engine unless it is
excessively restricting the air flow and engine performance is affected.  The
reason is simple.  The media in the filter must be porous to allow air to pass
through it.  When dirty air passes through the filter, the dirt plugs some of
the holes in the media and actually acts as part of the filter media.  When
the next round of dirt enters, the first dirt helps filter out even smaller
particles making the filter more efficient at stopping dirt from entering the
engine.  This is referred to as barrier filtration. 

Of course, at some point the filter media becomes too clogged to allow

air to pass.  

The mowing conditions will determine the frequency of air filter

element changing.

General engine maintenance

Detailed instructions and recommendations for break-in and regular

maintenance are specified in the Engine Owner’s manual.  Please refer to
this manual for engine servicing, lubricating oil levels with quality and
viscosity recommendations, bolt torques, etc.  The engine warranty is
backed by the manufacturer.  Special attention should be paid to applicable
data which will not be duplicated here. 

Belts

Inspect belts frequently for wear and serviceability.  Replace a belt that

shows signs of severe cuts, tears, separation, weather checking and
cracking, or burns caused by slipping.  Slight raveling of belt covering does
not indicate failure, trim ravelings with a sharp knife.

WARNING:

If the pump belt fails, loss of control will occur

especially when operating on a slope.  

If you lose steering

control while operating the machine, place the steering
control levers in the park brake position immediately.
Inspect the machine and involve your Hustler dealer to
resolve the problem before continuing to operate.

Inspect the belt pulley grooves and flanges for wear.  A new belt, or one

in good condition, should never run against the bottom of the groove.
Replace the pulley when this is the case, otherwise belt will lose power and
slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers

of the belt covering.

Keep oil and grease away from belts, and never use belt dressings.  Any

of these will destroy the belt composition in a very short time.

Mower blade maintenance

Check the mower blades daily, they are the key to power efficiency and

well groomed turf.  Keep them sharp, a dull blade will tear rather than cut
the grass, leaving a brown ragged top on the grass within a few hours.  A
dull blade also requires more power from the engine.

Replace any blade which is bent, cracked or broken.

Summary of Contents for FasTrak Super 928192

Page 1: ...Owner s Manual Hustler Mini Z FasTrak Super Duty 36 42 ...

Page 2: ...y cause your machine to vary slightly in detail Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary without notification If a change has been made to your machine which is not reflected in this owner s manual or the parts manual see your Hustler dealer for current information and parts Warranty registration The Delivery and Warranty Registration form mu...

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Page 4: ... when the equipment is owned by the original purchaser Hustler Turf Equipment will correct any defect in the frame resulting in frame breakage by repairing or replacing part s with new or used replacement parts Hustler Turf Equipment will correct any defect in the deck resulting in the front edge of the deck being bent into the blades by repairing or replacing part s with either new or used replac...

Page 5: ... the parties relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other party is authorized to make any warranty in addition to those made in this agreement ALLOCATION OF RISKS This agreement allocates the risks of product failure between Hustler Turf Equipment and the purchaser This allocation is recognized by both parties and is reflected in the price of ...

Page 6: ...ent is owned by the original purchaser Hustler Turf Equipment will correct any defect in the frame resulting in frame breakage by repairing or replacing part s with new or used replacement parts Hustler Turf Equipment will correct any defect in the deck resulting in the front edge of the deck being bent into the blades by repairing or replacing part s with either new or used replacement parts Such...

Page 7: ...mployee of Hustler Turf Equipment or any other party is authorized to make any warranty in addition to those made in this agreement ALLOCATION OF RISKS This agreement allocates the risks of product failure between Hustler Turf Equipment and the purchaser This allocation is recognized by both parties and is reflected in the price of the goods OWNER S RESPONSIBILITY You must maintain your Hustler Tu...

Page 8: ...e and should read the manuals completely and thoroughly before attempting to set up operate adjust or service this machine The Quick Reference Decals are designed to give the operator brief information needed in the daily operation of the machine These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual These decals should not be rem...

Page 9: ...a building Store away from open flame or spark if there is fuel in tank Clean up any gasoline spills Do not refuel while in enclosed trailer or other enclosed areas Part Number 727016 Part Number 600899 Part Number 771436 Keep engine and pump compartment s clean especially in exhaust area to prevent fire and provide maximum engine and hydraulic cooling Keep engine and pump compart ment s clean esp...

Page 10: ...building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope Guide Lines C 5o D 10o E 15o Line A Line B SLOPE GUIDE Figure 2 1 Use this diagram when determining the degree of slope to be mowed 9 107708_0808 ...

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Page 12: ...his machine Never put hands or feet under any part of the machine while it is running Never carry passengers Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward ths operator Always disengage the blades and wait for them to stop before crossing gravel drives walks or roads Always keep clear of the mower blades and...

Page 13: ...sulting in possible loss of control of the machine Some of the conditions to be aware of are 1 Wet terrain 2 Depressions in the ground i e holes ruts washouts 3 Mounds of dirt 4 Soil type i e sand loose dirt gravel clay 5 Grass type density and height 6 Extremely dry conditions of grass 7 Tire pressure The attachments mounted to the tractor will also affect the way it handles on a slope Be aware t...

Page 14: ...en the lever is pulled up the choke is in the on start position Do not operate the machine in the on start position B Throttle control Fig 3 1 a cable is linked to engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever rearward to decrease engine rpm C Deck clutch switch Fig 3 1 this switch engages the deck Pull the switch up to engage and push switch dow...

Page 15: ...anking Avoid flooding and operate engine without choking as soon as possible 4 Set throttle at approximately 1 2 open position 5 Insert key in ignition switch and rotate full clockwise to engage starting motor Release key when engine starts IMPORTANT The engine starter should not be operated for periods longer than 30 seconds at a time An interval of at least two minutes should be allowed between ...

Page 16: ...ve wheels to counter rotate Fig 3 6 To stop or decrease speed move control levers to neutral When going forward pull back gently on control levers When going in reverse push forward gently on control levers For emergency stop when traveling forward or rearward place the steering control levers in the park brake position immediately DANGER When moving in the rearward direction push forward gently o...

Page 17: ... maximum power to the drive wheels and deck when needed Use the control levers to control ground speed rather than engine rpm Keep blades sharp Many professional mowing companies have additional sets of blades and change blades twice a day once in the morning and again at noon Many problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly Infor...

Page 18: ...gh engine rpm or when under heavy load in tall grass for example can cause belts and or electric clutch to slip resulting in premature wear or possible damage Deck cutting height adjustment Deck height is adjustable from 1 5 2 54 CM 12 7 CM in 1 4 64 CM increments The holes in the height adjusting bar are spaced at 1 2 1 27 CM intervals By turning the height adjusting stop around 1 4 64 CM increme...

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Page 20: ...arts of machine Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good working condition Never tamper with safety devices Check their proper operation regularly Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the discharge chute with the engine running Turn off the engine and be sure the blades have stopped before clea...

Page 21: ...ely Acid will also damage clothing Do not drink the battery electrolyte Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last Do not overfill battery Electrolyte may overflow and damage paint wiring or structure When ...

Page 22: ...prolonged breathing of vapors Keep face away from nozzle and gas tank or fuel container opening Keep gas away from eyes and skin If fuel is spilled on clothing change clothing immediately The fuel tanks are located in the tractor s fenders Use regular unleaded gasoline with an octane rating of 87 or higher IMPORTANT Never use methanol gasoline containing methanol or gasohol containing more than 10...

Page 23: ...he media in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filter media When the next round of dirt enters the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine This is referred to as barrier f...

Page 24: ...ng Lay the blade on a flat surface and check for distortion Fig 4 7 and 4 8 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 foot pounds 160 01Nm when reinstalling blades IMPORTANT The blade sail curved part must be pointing upward toward the inside of the deck to ensure proper cutting WARNING When mounting blades ...

Page 25: ...ydraulic filter and oil 3 x Replace spark plugs x NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 40 hours operation Change more often under dusty or dirty conditions and during hot weather periods 2 Torque initially and after first 2 hours of operation 3 Change engine oil filter per the engine manufacturer s recommendations Refer to Engine Owner s Manual...

Page 26: ...g 5 Battery 6 Fuel Tanks 7 Gauge Wheel Bearing Zerks 2 8 Engine Oil Filter 9 Deck Lift Pivot Zerks 3 10 Park Brake Switch 2 11 Drive Tire 12 Deck Belt 13 Pump Belt 14 Blades 15 Engine Air Intake Screen 16 Front Gauge Wheel Tires 6 8 15 1 2 3 7 7 5 10 4a 6 10 Figure 4 11 14 14 12 11 11 16 Viewed from top of unit 4 9 13 Viewed from top of unit 25 107708_0808 ...

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Page 28: ... Fuel valve is turned off Open the fuel valve There is incorrect fuel in Drain the tank and replace the fuel system the fuel with the proper type There is dirt in the fuel filter Replace the fuel filter Dirt water or stale fuel in Contact your Hustler Dealer the fuel system The choke is not on Move the choke lever to On Numerous See engine manual Engine Numerous See engine manual Runs with continu...

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Page 30: ...lly important to prevent battery damage when the temperature is below 32 o F 8 Perform separate engine preparation as listed below 9 Store tractor in a clean dry place Preparation of engine for storage When engine is to be unused for long periods proceed as follows 1 Run engine for a minimum of 15 minutes 2 Drain oil from crankcase while engine is still warm 3 Refill with fresh oil of proper visco...

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Page 32: ...ntenance Schedule 24 Fuel system 21 General engine maintenance 22 Hydraulic system 20 Lubrication 20 Maintenance adjustment introduction 19 PAGE Model and serial number 1 Moving tractor with stalled engine 14 Mower blade maintenance 22 Mower blade removal 23 Mower deck operation 17 Operating suggestions 15 Parts and service 1 Product literature 29 Safe operating practices 11 Safe servicing practic...

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Page 34: ...Hustler Turf Equipment PO Box 7000 Hesston Kansas 67062 620 327 4911 hustlerturf com PN 107708 ...

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