HUSTLER FasTrak 42 Owner'S Manual Download Page 21

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To do this it will be necessary to raise and block the deck,

using jack stands or blocks, in the full up position and scrape the
build-up from underneath.

Some repairs require the assistance of a trained service

mechanic and should not be attempted by unskilled personnel.
Consult your Hustler service center when assistance is needed.

Torque values

WARNING: 

Particular attention must be given to

tightening the drive wheel lug nuts and blade spindle
bolts.  Failure to correctly torque these items may
result in the loss of a wheel or blade, which can cause
serious damage or personal injury.

Torque values are given below:

Lug nuts only -

 It is recommended that these be checked after

the first 2 hours of operation, initially, every 50 hours and
following removal for repair or replacement.

For all other torques refer to the various tractor parts manuals

for standard torque chart.  See the Product Literature section of
this manaul for ordering information.

For engine torque values, see engine owner’s manual.

Tires

It is important for level mowing that the tires have the same

amount of air pressure.  The recommended pressure are:

Solid fill tires are not recommended

 for Hustler turf

equipment.  On any machine, with solid filled tires, the warranty
claim will be denied.

Lubrication

Use SAE multi-purpose grease.

Electrical system

The electrical system is a 12-volt, negative ground.

Recommended battery size is a garden tractor BCI group U1R
with 225 or better cranking AMP rating.  A maintenance-free
battery is recommended.  Otherwise, follow battery
manufacturer’s maintenance, safety, storing and charging
specifications.

WARNING: 

Battery posts, terminals, and related

accessories contain lead and lead compounds, chemi-
cals known to the State of California to cause cancer
and reproductive harm.  Wash hands after handling.

WARNING: 

Change batteries in an open well venti-

lated area, away from spark and flames.  Unplug char-
ger before connecting or disconnecting from the
battery. Wear protective clothing and use insulated
tools.

WARNING: 

Avoid skin and clothing contact with

battery acid.

Always wear eye protection when checking the bat-
tery, acid can cause serious injury to skin and eyes.  If
contact occurs, flush area with clean water and call
physician immediately.  Acid will also damage cloth-
ing.
Do not drink the battery electrolyte.
Do not allow open flame near the battery when charg-
ing.
Hydrogen gas forms inside the battery.  This gas is
both toxic and flammable and may cause an explosion
if exposed to flame.  Always remove the negative
ground first and replace it last.
Do not overfill battery.
Electrolyte may overflow and damage paint, wiring or
structure.  When cleaning the battery, use soap and
water.  Be careful not to get soap and water into the
battery.  Clean the battery terminals with a solution of
four parts water and one part baking soda when they
become corroded.

WARNING: 

Shorts caused by battery terminals or

metal tools touching metal tractor components can
cause sparks.  Sparks can cause a battery gas explo-
sion which will result in personal injury.

Prevent the battery terminals from touching any metal
tractor parts when removing or installing the battery.
Do not allow metal tools to short between the battery
terminals and metal tractor parts.

WARNING: 

Incorrect battery cable routing could

cause damage to the tractor and battery cables.  This
can cause sparks which can cause a battery gas explo-
sion which will result in personal injury.  

Always 

disconnect

 the negative (black) battery

cable(s) before disconnecting the positive (red)
cable(s).
Always 

connect

 the positive (red) battery cable(s)

before connecting the negative (black) cable(s).

Hydraulic system

The Sport 42/48 is equipped with two Hydro-Gear EZT

integrated pump/motor transmissions.  Fig. 5-1

The EZT integrated pump/motor transmissions are sealed for

life and do not require any scheduled service.  

WARNING: 

When washing the mower, direct the

spray away (especially if using a power washer) from
the Hydro-Gear EZT transmission’s seals to prevent
water intrusion and to ensure component performance.

Ft-lbs.

Nm

Wheel (lug) nuts............................. 65-75.......88.14-101.7
Blade spindle bolt top ......................118 ............ 160.01
Blade spindle bolt bottom ................118 ............ 160.01

Drive wheels ......................8-12 psi (55-83 KPa)
Gauge wheels .....................8-12 psi (55-83 KPa)

Summary of Contents for FasTrak 42

Page 1: ......

Page 2: ...ating skills suitable to most conditions Directions used in this manual for example RIGHT or LEFT refer to directions when seated on tractor facing forward unless otherwise stated Photographs and illu...

Page 3: ...Owner s Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner...

Page 4: ...in materials or workmanship O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment...

Page 5: ...ch of warranty must be commenced within 120 days following delivery of the goods in a rental application NO OTHER WARRANTIES Unless modified in writing signed by both parties and approved by the Presi...

Page 6: ...is manual and all decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly tra...

Page 7: ...st Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures Never operate the mower deck with side deflector dam aged altered removed or i...

Page 8: ...re backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes greater than...

Page 9: ...3 4 601396_0109...

Page 10: ...f you Make sure that Line A is horizontal 2 Align Line B with a vertical surface such as pole tree or building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide lin...

Page 11: ...3 6 601396_0109...

Page 12: ...g pants safety glasses ear protection and safety shoes when operating this machine V Always be aware of what is behind the machine before backing up Do not mow in reverse unless absolutely necessary A...

Page 13: ...machine roll over and serious injury or death V Do not mow on wet grass Reduced traction could cause sliding and loss of steering control V Do not tow on slopes The weight of the towed equip ment may...

Page 14: ...ase engine rpm move lever rearward to decrease engine rpm To reach the choke position push forward on the lever as far as it will go As the lever is pushed forward you will notice a detente position w...

Page 15: ...al engine starting The engine starting motor will not engage until A Steering control levers are in the park brake position B Deck clutch switch is in the down OFF position WARNING The safety interloc...

Page 16: ...ng engine engage the control levers and steer as follows To go forward push steering control levers forward an equal distance Fig 4 6 To go in reverse pull steering control levers rearward an equal di...

Page 17: ...o jump them as the operator could be thrown from the equip ment Approach at a slow speed and angle one drive wheel at the obstruction Continue at an angle until the wheel clears and then pivot the opp...

Page 18: ...me of the year Mow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high c...

Page 19: ...ight Fig 4 9 Step on the deck lift pedal and raise the deck to its highest position and latch the transport mode lever in place when transporting the unit Anti scalp wheels Anti scalp wheel kits are s...

Page 20: ...e tractor drive system mower deck or any attachment while the tractor engine is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained maintenan...

Page 21: ...ols WARNING Avoid skin and clothing contact with battery acid Always wear eye protection when checking the bat tery acid can cause serious injury to skin and eyes If contact occurs flush area with cle...

Page 22: ...act with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device Read and observe safety precautions elsewhere in this manual WARNING...

Page 23: ...case otherwise belt will lose power and slip excessively Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering Keep oil and grease away from belts and neve...

Page 24: ...are being removed or installed on the spindle Contact your Hustler dealer for more information Sharpen the blades on a grinder following pattern as shown Fig 5 5 Touch up sharpening can be done with...

Page 25: ...Fig 5 8 SERVICE AT INTERVALS INDICATED WEEKLY OR 50 HOURS ANNUALLY OR 100 HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and or damaged parts Pr...

Page 26: ...ator Chart Viewed from top of unit 12 11 1 Engine Oil Fill Dipstick 2 Fuel Filter 3 Engine Air Cleaner 4 Engine Oil Drain Plug 5 Battery 6 Fuel Tank 7 Engine Oil Filter 8 Deck Lift Pivot Zerks 2 9 Par...

Page 27: ...5 8 601396_0109 Fig 5 9 1 2 2 2 1 2 2 1 Deck Belt 2 Blades Hustler Sport 42 48 Deck Maintenance Locator Chart Hustler Sport 48 Deck Hustler Sport 42 Deck...

Page 28: ...or tighten spindle bearing The choke is not on Move the choke lever to ON A blade spindle is bent Contact your Hustler Dealer Numerous See engine manual Uneven cutting height The blade s are not sharp...

Page 29: ...6 2 601396_0109...

Page 30: ...engine flooding and loss of power 5 Remove and replace fuel filter if not done in previous 100 hours 6 Remove spark plugs and pour a tablespoon of engine oil into each spark plug hole Install plugs b...

Page 31: ...7 2 601396_0109...

Page 32: ...5 2 Maintenance Adjustments Introduction 5 1 Model and serial number 1 1 Moving tractor with stalled engine 4 5 Mower blade maintenance 5 4 Mower blade removal 5 5 Mower deck operation 4 8 New season...

Page 33: ......

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