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Item

Part No.

Qty

Name

1

601941

1

FAN/PULLEY KIT

2

605608

1

FITTING, TRANSMISSION

3

603572

1

COVER, ZT3100 CHRG PUMP

4

605778

1

RTN, LEFT

Not Shown

605779

1

RTN, RIGHT

5

604903

1

HG RTN SPRING

6

600976

1

HYDRAULIC OIL FILTER

7

600975

1

GUARD, TRANS FILTER

Not Shown

600974

1

GUARD, TRANS FILTER

8

601433

1

KIT, HUB 4 BOLT

Comments for Part Num. 601433

CUSTOMER SERVICE NOTE:

Lug Studs are not sold separately.

Not Shown

788877

1

NUT, H-G ZT HUB

9

600972

1

CLIP, RETAINING

10

601221

1

ZT2800 BRAKE ARM - 2007

11

606830

1

OIL RETENSION KIT,

12

603223

1

O-RING, ZT28/3100 CHARGE

Transmission Service Parts

54" FasTrak Parts Manual - 940353EX - HTFSTS054KAWFT691VE

Mon Oct 12 02:36:02 UTC 2020

4-2

Summary of Contents for 940353EX

Page 1: ...200 South Ridge Road Hesston Kansas 67062 Hustler Parts Manual...

Page 2: ...any person WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARR...

Page 3: ...e Muffler Clultch Fuel System Engine Muffler Clutch Multi Page 6 1 Engine Service Parts 6 2 Fuel System Multi Page 6 3 Fuel Tank Service Parts 607667 6 4 Instrument Panel Fenders Battery Instrument Pa...

Page 4: ...rform normal maintenance requirements on these units The Operator s Manual provides fundamental operational information and operational safety that is needed when oper ating the mower The component ma...

Page 5: ...This page intentionally left blank Frame 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 35 59 UTC 2020 3 1...

Page 6: ...Frame Engine Guard Frame 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 00 UTC 2020 3 1...

Page 7: ...TRIP LENGTHS A 5 0 B 9 0 Item Part No Qty Name 1 554673 1 SVC FRAME 2 808493 13 RIVET NUT 3 8 16 THREA 4 607782 1 DECAL DBA 115 ISO 3 N A 2 SERIAL NUMBER SPEC DECAL 5 602041 2 DECAL HOT 6 713198 5 SEA...

Page 8: ...Frame Engine Guard Engine Guard Hitch 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 00 UTC 2020 3 2...

Page 9: ...95 6 CB 375 16X 1 00 G5 ZN 3 054502 6 NT 375 16HXG5 4 767954 12 FW 0 379X 82X 06 HD ZN 5 121134 1 GUARD RH 6 553123 1 SVC PART STAMPED BUMPER 7 604770 1 DECAL H LOGO 8 121133 1 GUARD LH 9 052860 6 CS...

Page 10: ...Transmissions Drive Belt Steering Brake Transmissions Drive Belt 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 01 UTC 2020 4 1...

Page 11: ...25 1 PULLEY IDLER 16 600296 1 SPACER DECK IDLER 17 122722 1 KIT TENSION ARM 18 016972 1 NT 625 11 HX G5 ZN 19 608024 1 ZT3200 24 74 1 TRANS 20 608023 1 ZT3200 24 74 1 TRANS 21 058776 8 NT 312 18NLG5 2...

Page 12: ...to 100 ft lbs 3 Torque to 30 ft lbs 4 Right side transmission 5 Left side transmission 6 The reservoir includes the cap Transmissions Drive Belt 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mo...

Page 13: ...This page intentionally left blank Transmission Service Parts 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 02 UTC 2020 4 2...

Page 14: ...Transmissions Drive Belt Steering Brake Transmission Service Parts 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 02 UTC 2020 4 2...

Page 15: ...TRANS FILTER Not Shown 600974 1 GUARD TRANS FILTER 8 601433 1 KIT HUB 4 BOLT Comments for Part Num 601433 CUSTOMER SERVICE NOTE Lug Studs are not sold separately Not Shown 788877 1 NUT H G ZT HUB 9 6...

Page 16: ...Transmissions Drive Belt Steering Brake Steering Brake Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 03 UTC 2020 4 3...

Page 17: ...ALL STUD 10 603983 2 DAMPER 11 608127 1 DECAL USA F D 12 608096 1 DECAL FASTRAK 13 086660 4 NT 375 16NLG8 14 605145 2 BRAKE ROD ASSEMBLY 15 080655 2 CS 375 16X1 500HXG5 16 601131 2 SPRING BRAKE ARM RE...

Page 18: ...Steering Brake Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 03 UTC 2020 4 3...

Page 19: ...or Page Steering Brake Multi Page 1 The steering arms include the grips 2 Part of the transmission Steering Brake Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 04 UT...

Page 20: ...Transmissions Drive Belt Steering Brake Steering Cover Assembly 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 04 UTC 2020 4 4...

Page 21: ...CS 375 16X4 000HXG5 12 016832 1 NT 312 18FLKG5 13 124353 1 1 BRAKE BELL CRANK RS 14 064345 2 CS 312 18X2 000HXG5 15 768523 12 FW 0 343SAE 16 034280 2 CS 312 18X0 750HXG5 17 605518 2 STOP STEERING 18 0...

Page 22: ...Wheels Tires Wheels Tires 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 05 UTC 2020 5 1...

Page 23: ...077 8 WHEEL NUT 3 111875 1 2 BACKUP PLATE WHEEL 4 705954 2 CS 500 13X1 25 HX G5 ZN 5 344267 2 FW 510X2 15X 19 ZN 6 712976 2 FW 0 531X1 38X 12 ZN 7 784223 4 BEARING 8 784603 2 SPACER 9 N A 2 REFER TO F...

Page 24: ...Wheels Tires Front Wheel Assembly 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 06 UTC 2020 5 2...

Page 25: ...FW 760X1 63X0 08 ZN 4 041475 1 CS 750 10X9 50 HX G5 ZN 5 786103 2 WHEEL BEARING 6 605199 1 TIR WHL 13X6 50 6 BLK 7 019521 1 TIRE VALVE TR 412 GOODY 8 606126 1 GREASE FITTING M8X1 0 Front Wheel Assembl...

Page 26: ...Wheels Tires Drive Wheel Breakdown 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 07 UTC 2020 5 3...

Page 27: ...Name 1 607802 1 TIR 23X11 00 10 B4R BGBT 2 603737 1 WHL 10X8 50 4X4 0 BLK 3 019521 1 TIRE VALVE TR 412 GOODY Drive Wheel Breakdown 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36...

Page 28: ...Engine Muffler Clultch Fuel System Engine Muffler Clutch Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 08 UTC 2020 6 1...

Page 29: ...the wires steady The wire sheath was also updated to a more flexible material 14 601785K 1 CLUTCH KIT 15 602680 1 FW 453X1 12X 12 HRD ZN 16 601834 1 CS 437 20X3 25 HXG5 P85 17 033001 3 FLEXIBLE TRIM U...

Page 30: ...Engine Muffler Clutch Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 08 UTC 2020 6 1...

Page 31: ...plied with the engine 2 Torque to 45 48 ft lbs 3 Torque to 30 35 ft lbs 4 Torque to 17 ft lbs 5 Part of the wire harness TRIM LENGTH A 3 Engine Muffler Clutch Multi Page 54 FasTrak Parts Manual 940353...

Page 32: ...Engine Muffler Clultch Fuel System Engine Service Parts 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 09 UTC 2020 6 2...

Page 33: ...AIR FILTER KAW FT 2 602581 1 ENGINE OIL FILTER 3 604350 1 VALVE OIL DRAIN 4 604369 1 O RING 5 604558 1 FILTER KAWASAKI FUEL Engine Service Parts 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE M...

Page 34: ...Engine Muffler Clultch Fuel System Fuel System Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 10 UTC 2020 6 3...

Page 35: ...3 16 FORMED 13 015818 23 FUEL LINE 1 4 Comments for Part Num 015818 Sold by the foot 14 000323 2 CLIP HOSE CLAMP 15 607667 1 FUEL TANK ASSY 16 603807 1 CAP 3 5 RATCHETING GAS 17 000331 10 WIRE TIE SMA...

Page 36: ...Fuel System Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 10 UTC 2020 6 3...

Page 37: ...R B ENGINE TO CROSS VAPOR C TEE TO CROSS VAPOR D LEFT BACK PORT TO TEE VAPOR E FILLER NECK PORT TO TEE VAPOR F RIGHT BACK PORT TO TEE VAPOR G 12 CROSS TO FILTER VAPOR H 23 TANK TO FUEL FILTER Fuel Sys...

Page 38: ...Engine Muffler Clultch Fuel System Fuel Tank Service Parts 607667 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 11 UTC 2020 6 4...

Page 39: ...Name 1 604287K 3 SVC KIT VENT FITTING 2 604200K 5 SVC KIT GROMMET 3 605126K 1 SVC KIT SUCTION HOSE Fuel Tank Service Parts 607667 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36...

Page 40: ...Instrument Panel Fenders Battery Instrument Panel Wire Harness 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 12 UTC 2020 7 1...

Page 41: ...54541 1 SVC INSTR PANEL 10 778365 1 CABLE THROTTLE 11 704932 2 FW 0 219X 50X 05 ZN 12 059832 4 NT 10 24 HX NL ZN 13 601982 2 CN 250 20X 150 MAX THK 14 000331 7 WIRE TIE SMALL SHORT 15 768515 2 FW 0 28...

Page 42: ...Instrument Panel Fenders Battery Fenders Battery 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 13 UTC 2020 7 2...

Page 43: ...13198 2 5 SEAL 3 8x3 4 SOLD BY FT 8 605629 1 UNTHREADED PN 0 250 ID 9 605522 1 LH FENDER Comments for Part Num 605522 The decal which is on this fender is an in mold label and not available for purcha...

Page 44: ...Deck Deck Belt Blades Deck Lift Service Deck 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 13 UTC 2020 8 1...

Page 45: ...t No Qty Name 1 554861 1 54 SERVICE DECK 2 607583 4 0 25 20 X 0 625 3 781419 1 DECAL BELT ROUTING 4 604221 1 DECAL DANGER CHUTE 5 604222 1 DECAL DANGER OBJECTS 6 799171 1 DECAL Z 54 Deck ID Service De...

Page 46: ...Deck Deck Belt Blades Deck Lift Deck Pulleys Spindles 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 14 UTC 2020 8 2...

Page 47: ...D ZN 12 705954 3 CS 500 13X1 25 HX G5 ZN 13 798603 3 FW 515X1 65X 12 HD ZN 14 604777 3 SPINDLE SPACER 15 604664 3 PULLEY DECK DRIVE B SEC 16 605504 3 SPACER PULLEY 17 606362 3 DUST SHIELD 18 054502 12...

Page 48: ...Deck Deck Belt Blades Deck Lift Spindle Service Parts 607208 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 15 UTC 2020 8 3...

Page 49: ...LE RET 2 607275 2 BLADE SPINDLE BEARING 3 607210 1 BLADE SPINDLE SPACER 4 607417 1 SVC SPINDLE HOUSING 5 607211 1 BLADE SPINDLE SHAFT Spindle Service Parts 607208 54 FasTrak Parts Manual 940353EX HTFS...

Page 50: ...Deck Deck Belt Blades Deck Lift Deck Belt Discharge Chute Pulley Covers Blades 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 16 UTC 2020 8 4...

Page 51: ...7 5 NT 500 13NLG5 13 113717 2 PULLER W A 14 53 C C 14 042630 2 CS 500 13X6 500HXG5 15 602341 1 WHEEL ANTI SCALP 16 602344 1 SPACER ANTI SCALP 5 73 17 602338 1 CB 50 13 X 7 50 STD ZN 18 605376 1 DECK B...

Page 52: ...move play in the bolt the anti scalp wheels and puller brackets must pivot freely Deck Belt Discharge Chute Pulley Covers Blades 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 1...

Page 53: ...This page intentionally left blank Deck Lift Deck Mounting Hardware Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 16 UTC 2020 8 5...

Page 54: ...Deck Deck Belt Blades Deck Lift Deck Lift Deck Mounting Hardware Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 16 UTC 2020 8 5...

Page 55: ...ECK LIFT LINK 12 767954 6 FW 0 379X 82X 06 HD ZN 13 086660 4 NT 375 16NLG8 14 008938 1 TENSION SPRING PLATED 15 601486 1 EB 375 16X3 00 FULTHD 16 054502 2 NT 375 16HXG5 17 120779 1 ASSIST SPRING BRKT...

Page 56: ...Deck Lift Deck Mounting Hardware Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 17 UTC 2020 8 5...

Page 57: ...e Deck Lift Deck Mounting Hardware Multi Page 1 The indicator plate includes the decal Deck Lift Deck Mounting Hardware Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36...

Page 58: ...Seat ROPS Seat Footrest Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 17 UTC 2020 9 1...

Page 59: ...D ZN 15 058776 6 NT 312 18NLG5 16 124558 4 1 SEAT STOP 17 724716 1 WASHER FIBER FS 18 052860 4 CS 375 16X1 25 HX G5 ZN 19 000331 1 WIRE TIE SMALL SHORT 20 713198 15 SEAL 3 8x3 4 SOLD BY FT 21 781880 2...

Page 60: ...Seat Footrest Multi Page 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 18 UTC 2020 9 1...

Page 61: ...lbs 2 Do not torque the seat pan and seat stop must pivot freely 3 The seat pan and footrest include the decals 4 The seat support includes the seal Seat Footrest Multi Page 54 FasTrak Parts Manual 9...

Page 62: ...Seat ROPS Seat Service Parts 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 18 UTC 2020 9 2...

Page 63: ...3 607461 1 SVC SEAT BELT KIT 4 608049 1 SVC SEAT CUSHION COVER 5 607460 1 SVC RUBBER BELLOW 6 607214 1 SVC RIDE ADJUST KNOB 7 607459 1 SVC SEAT TRACK KIT 8 606082 1 SVC OPS Seat Service Parts 54 FasT...

Page 64: ...Seat ROPS ROPS 54 FasTrak Parts Manual 940353EX HTFSTS054KAWFT691VE Mon Oct 12 02 36 19 UTC 2020 9 3...

Page 65: ...ame 1 605479 1 ROPS ASSY 2 605044 1 KIT ROPS HARDWARE 3 605646 2 KIT POLY STOP PAIR 4 607008 4 CB 50 13 X 3 25 GR5 5 767962 4 FW 531 x 1 063 x 175 6 023317 4 NT 500 13UNTG8 ROPS 54 FasTrak Parts Manua...

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