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Part

Page

No.

No.

Part

Page

No.

No.

Part

Page

No.

No.

i-2

106567  4/07

600893

7-14

600899

9-3

600961

2-2

704163

4-7

704643

4-5

, 

8-3

704742

3-3

704932

5-15

705137

5-11

705178

4-7

705186

3-3

705954

6-3

, 

7-5

, 

7-9

, 

7-13

712257

5-15

712919

5-13

712976

6-3

714998

5-15

720177

5-3

, 

5-7

722199

8-7

724716

8-7

727008

9-3

727016

9-3

727172

9-3

, 

9-4

, 

9-5

, 

9-6

727420

9-4

, 

9-5

, 

9-6

727438

9-4

, 

9-5

, 

9-6

727453

9-4

, 

9-5

, 

9-6

727756

3-4

740696

4-3

742684

1-1

744276

4-3

747303

1-1

747741

6-4

747782

6-3

747832

6-4

748756

8-7

752386

7-5

, 

7-9

, 

7-13

756270

4-5

760637

9-4

, 

9-5

, 

9-6

762195

5-15

763318

5-4

, 

5-8

, 

5-11

763946

3-3

763953

3-3

765339

4-7

766204

7-14

767464

8-7

767954

2-3

, 

4-7

, 

5-13

, 

7-3

, 

7-7

, 

7-11

, 

8-7

767962

4-11

, 

5-3

, 

5-7

, 

5-11

, 

5-13

, 

6-7

, 

7-3

, 

7-5

, 

7-7

, 

7-9

, 

7-11

, 

7-13

768127

4-11

768333

3-3

768341

1-1

, 

3-3

768515

3-3

, 

4-7

, 

5-3

, 

5-7

, 

5-15

768523

3-3

, 

4-3

, 

4-7

, 

4-11

, 

5-3

, 

5-7

, 

5-11

, 

7-5

, 

7-9

, 

7-13

, 

8-7

769166

5-15

769257

7-13

770842

7-9

770859

6-6

771428

4-3

, 

5-3

771436

9-3

772079

1-1

775353

5-7

776476

5-15

777656

5-3

778365

5-15

778423

1-1

778985

3-3

779132

3-3

779280

9-3

779306

5-13

779850

4-3

779876

4-11

780841

5-3

781047

3-3

781054

3-3

781062

3-3

781112

4-7

781153

4-7

781211

4-7

781229

4-5

781237

6-6

781245

6-6

781252

6-6

781260

4-7

781286

4-7

781294

4-5

781302

4-11

, 

7-5

, 

7-9

, 

7-13

781351

4-7

781385

7-5

, 

7-9

, 

7-13

781419

9-4

, 

9-6

781427

9-3

781443

1-1

, 

4-11

781469

3-3

781476

3-3

781484

3-3

781492

3-3

781500

3-3

781518

3-3

781526

3-3

781534

3-3

781542

3-3

781559

3-3

781567

6-7

, 

7-3

, 

7-7

, 

7-11

781575

3-3

781583

4-7

781591

3-3

781617

8-7

781658

3-3

781708

7-3

, 

7-7

, 

7-11

781716

4-7

781724

5-3

781732

5-3

781765

4-7

781831

4-5

781856

4-11

, 

7-5

, 

7-9

, 

7-13

781880

2-3

, 

8-7

781922

4-7

782128

9-3

782136

9-3

782318

5-3

782474

7-5

, 

7-9

, 

7-13

782573

9-3

782649

5-3

782664

5-3

, 

5-7

782763

5-3

, 

5-7

, 

5-11

782771

6-4

, 

6-5

782979

4-7

782995

4-5

783001

4-5

783696

4-7

783738

7-5

, 

7-9

, 

7-13

783829

4-11

784058

6-6

784066

6-6

784223

6-3

784702

9-3

784843

5-7

784918

4-11

784959

5-7

785014

5-7

785030

5-15

785188

9-3

785261

1-1

, 

5-4

, 

5-8

, 

5-11

785279

1-1

785378

5-7

, 

5-11

785477

5-7

785543

5-7

785634

1-1

785642

1-1

785659

4-11

785675

5-7

785741

5-3

, 

5-7

, 

5-11

785808

5-15

786038

5-3

786277

9-5

786335

7-5

, 

7-9

, 

7-13

786426

9-3

786657

5-15

786673

5-3

, 

5-11

Summary of Contents for 927723

Page 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 Hustler Z XR7 Parts Manual...

Page 2: ...Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner s Manual...

Page 3: ...5 12 Instrument Panel Assembly 5 14 Electrical Schematic 799320 5 16 Chapter 6 Front Wheel Assembly 6 2 Front Wheel Breakdown 747782 6 4 Optional Semi Pneumatic Tire Wheel 789537 6 5 Drive Wheel Asse...

Page 4: ...c 2 106567 4 07 Chapter 10 Maintenance Adjustment Safety 10 3 Safe Maintenance Adjustment Practices 10 4 Maintenance 10 8 Adjustment 10 25 Index 1 1...

Page 5: ...erves the right to redesign and change the machine as deemed neces sary without notification If a change has been made to your machine which is not reflected in this parts manual see PART NO DESCRIPTI...

Page 6: ...ener NOTE Loctite 592 to be used on all pipe threads Lubricate all grease zerks ABBREVIATION DESCRIPTION CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw CW Cup Washer FDRW Fender Washer FW F...

Page 7: ...106567 4 07 2 1 Chapter 2 Contents Rivet Nut Installation 2 2 Footrest Assembly 2 3...

Page 8: ...FG PART NO QTY DESCRIPTION 1 548032 107701 1 TRACTOR FRAME 54 547760 106211 1 TRACTOR FRAME 60 547752 106039 1 TRACTOR FRAME 66 2 N A 808493 15 3 8 16 THREAD RIVET NUT 3 N A 600961 8 1 2 13 THREAD RIV...

Page 9: ...X NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR 3 305615 305615 2 PLATFORM STEP TREAD 4 086660 086660 2 NT 375 16 HX LK NY 5 767954 767954 4 FW 40...

Page 10: ...2 4 106567 4 07...

Page 11: ...106567 4 07 3 1 Chapter 3 Contents Hydraulic System Installation 3 2...

Page 12: ...3 2 106567 4 07 Hydraulic System Installation 8 22 FRONT 16 1 31 2 3 4 17 18 5 6 7 20 19 17 21 10 11 23 12 24 25 26 9 29 11 10 18 20 14 30 15 17 11 13 27 24 12 28...

Page 13: ...8 FW 453 X 812 X 060 ZN 12 781054 781054 2 ROSS PARKER WHEEL MOTOR MB 15 13 705186 705186 4 CS 437 14 X 1 375 HX G5 ZN 14 768341 768341 1 FILTER ELEMENT 15 768333 768333 1 FILTER HEAD 16 781575 N A 1...

Page 14: ...do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 one time 6 If motors do not turn after second attempt shut off the engine and check for oil at the pump 7 Increase throttle...

Page 15: ...106567 4 07 4 1 Chapter 4 Contents Battery Installation 4 2 Deck Lift Assembly 4 4 Steering and Park Brake Assembly 4 6 Pump Belt and Pulleys Installation 4 10...

Page 16: ...4 2 106567 4 07 Battery Installation 1 TRACTOR FRAME 11 12 9 9 10 8 4 1 3 1 6 5 8 5 7 2 11...

Page 17: ...NT 250 20 HX GR 5 ZN 2 771428 771428 1 RED BATTERY CABLE BOOT 3 796219 796219 1 36 NEGATIVE BATTERY CABLE 4 744276 744276 1 POSITIVE BATTERY CABLE 5 768523 768523 3 FW 343 X 687 X 051 080 HD ZN YL 6...

Page 18: ...4 4 106567 4 07 Deck Lift Assembly 1 TRACTOR FRAME 1 1 1 4 1 3 2 5 5 5 5 5 4 4 5 6 8 8 4 4 4 4 14 13 9 7 10 10 4 10 11 12 8 10 6 9 9...

Page 19: ...IN W A 348284 N A 1 HEIGHT ADJUSTMENT STOP 3 8 3 783001 783001 1 DECK LIFT INDICATOR SUBASSEMBLY 4 704643 704643 8 NT 437 14 HX FLG ZN 5 781294 781294 7 CLIP E 1 00 X 625 X 050 6 782995 782995 2 DECK...

Page 20: ...and Park Brake Assembly TRACTOR FRAME 1 2 3 15 27 10 3 28 3 40 29 30 7 7 6 30 36 36 37 28 34 3 29 33 32 31 39 26 35 3 41 2 3 4 5 7 6 8 9 14 7 6 16 15 3 3 17 18 7 22 23 6 4 24 38 7 7 5 3 3 21 21 30 11...

Page 21: ...ZN 18 781211 781211 2 PUSH BUTTON SWITCH 19 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY 20 600221 600221 2 CENTERING DAMPER 783696 783696 2 CENTERING DAMPER 21 781922 781922 4 DAMPER BALL STUD 22 70416...

Page 22: ...lbs Included with wheel motor 2 Torque brake assembly mounting bolts to 100 ft lbs 3 781112 used on left wheel 4 781351 used on right wheel 5 Includes Item 1 781260 Steering Bar Grip 6 Use 783696 on...

Page 23: ...1065674 07 4 9 This page intentionally left blank...

Page 24: ...4 10 106567 4 07 Pump Belt and Pulleys Installation 3 2 TRACTOR FRAME 1 2 2 1 6 6 7 9 6 4 14 16 17 15 18 19 20 12 10 21 22 2 5 13 8 7 3 10 10 8 11 10 9 23 24 25 26 5 13...

Page 25: ...1 FW 460 X 1 750 X 250 ZNYC 5 785659 785659 1 CS 437 20 X 2 50 HX G5 ZNYC 6 083196 083196 4 SS 312 18 X 750 SQ HD ZN 7 768127 768127 2 KEY 5MM X 30MM RADIUS ENDS 8 325308 325308 2 PULLEY FAN 9 008193...

Page 26: ...4 12 106567 4 07...

Page 27: ...5 1 Chapter 5 Contents Kawasaki Engine Installation 5 2 Honda Engine Installation 5 6 Kohler Engine Installation 5 10 Fuel System Installation 5 12 Instrument Panel Assembly 5 14 Electrical Schematic...

Page 28: ...YELLOW 2 2 RED BLK 2 2 TRACTOR FRAME POSITIVE BATTERY CABLE 2 1 6 2 7 5 18 24 11 16 17 26 3 30 32 29 28 20 3 19 25 38 31 8 4 17 7 7 6 6 NEGATIVE BATTERY CABLE 9 STARTER SOLENOID GROUND 10 6 12 13 14 3...

Page 29: ...673 1 DONALDSON AIR CLEANER CAP 17 057661 057661 3 HOSE CLAMP 18 788943 788943 1 AIR FILTER INDICATOR 19 785741 785741 1 MOUNTING BAND 20 034272 034272 6 NT 312 18 HX G5 ZN 21 782763 782763 1 AIR CLEA...

Page 30: ...P engine used in 927723 and 927731 only 6 25 HP engine used in 927772 and 927798 only 7 Includes one 1 of Item 17 057661 Hose Clamp 8 When installing lower hose clamp on air cleaner hose install as lo...

Page 31: ...106567 4 07 5 5 This page intentionally left blank...

Page 32: ...VE BATTERY CABLE GRA PUR 3 3 3 2 7 30 3 10 13 11 12 29 18 1 13 16 21 22 16 24 32 3 2 14 3 25 7 20 3 3 5 15 NEGATIVE BATTERY CABLE 8 4 2 BLK 2 YEL 2 6 9 11 11 3 16 3 17 28 3 9 35 19 26 PART OF ENGINE 3...

Page 33: ...72 6 NT 312 18 HX G5 ZN 14 782763 782763 1 AIR CLEANER 15 366443 366443 1 REMOTE AIR CLEANER MOUNT BRACKET 16 036236 036236 9 CS 312 18 X 1 HX G5 ZNYC 17 785675 785675 1 REMOTE AIR FILTER HOSE 18 7876...

Page 34: ...plied with engine 9 When installing lower hose clamp on air cleaner hose install as low as possible against carburetor inlet 10 This connector used for optional hydraulic oil cooler fan 11 Air filter...

Page 35: ...106567 4 07 5 9 This page intentionally left blank...

Page 36: ...n 1 POSITIVE BATTERY CABLE RED BLK 2 PUR P O ENGINE 6 6 27 1 7 6 4 BLK 2 2 3 4 5 TRACTOR FRAME 8 8 8 9 10 11 12 4 13 4 4 14 12 15 3 4 4 16 17 6 18 19 4 14 4 14 20 21 22 23 24 24 25 26 28 PART OF COMMO...

Page 37: ...OR 10 782763 782763 1 AIR CLEANER 11 785741 785741 1 MOUNTING BAND 12 034272 034272 6 NT 312 18 HX G5 ZN 13 366443 366443 1 REMOTE AIR CLEANER MOUNT BRACKET 14 036236 036236 9 CS 312 18 X 1 00 HX G5 Z...

Page 38: ...5 12 106567 4 07 Fuel System Installation 1 1 1 2 3 4 4 4 4 5 6 7 1 6 7 1 6 7 8 8 9 10 9 9 1 6 11 11 12 13 14 14 13 15 17...

Page 39: ...712919 11 FW 406 X 1 00 X 12 HRD ZN 8 036244 036244 2 CS 375 16 X 1 000 HX G5 ZN 9 767954 767954 3 FW 406 X 812 X 060 SAE HD ZN 10 045088 045088 1 HOSE CLAMP 1 11 797084 797084 1 3 WAY NYLON FUEL VALV...

Page 40: ...5 14 106567 4 07 Instrument Panel Assembly RIGHT SIDE FUEL TANK 1 10a FUSE SIZE AND LOCATION 15a 1 2 4 6 9 11 7 8 7 5 12 13 14 3 4 13 12 15a 3 10...

Page 41: ...6657 1 Z CHOKE CABLE HONDA KOHLER 5 712257 712257 1 RED INDICATOR LIGHT 6 000430 000430 2 TIE STRAP 7 704932 704932 4 FW 219 X 500 X 048 ZN 8 714998 714998 2 MS 10 24 X 625 HX ZN 9 059832 059832 2 NT...

Page 42: ...5 16 106567 4 07 Electrical Schematic 799320 13...

Page 43: ...7 4 07 6 1 Chapter 6 Contents Front Wheel Assembly 6 2 Front Wheel Breakdown 747782 6 4 Optional Semi Pneumatic Tire Wheel 789537 6 5 Drive Wheel Assembly Installation 6 6 Anti Rollover Wheel Assembly...

Page 44: ...6 2 106567 4 07 Front Wheel Assembly TRACTOR FRAME 1 1 2 3 3 3 3 9 11 10 5 4 6 7 9 9 11 8 1 2 4 5 4 6 7 8 1 2 4 9 3 3...

Page 45: ...25 HX G5 ZN 2 344267 344267 2 FW 510 X 2 15 X 187 SPL ZN 3 712976 712976 2 FW 531X 1 375X 125 ZNY 4 784223 784223 4 BEARING W O COLLAR 5 387035 387035 2 SPACER 1 07 X 1 312 X 2 793 6 045765 045765 2 F...

Page 46: ...to 8 10 psi ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 039677 N A 2 WHEEL BEARING 2 747741 N A 1 13 X 6 50 TIRE 3 747832 N A 1 6 X 4 5 WHEEL 4 782771 N A 1 BEARING SPACER 5 019521 N A 1 TI...

Page 47: ...neumatic Tire Wheel 789537 NOTES ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 039677 N A 2 WHEEL BEARING 2 789537 N A 1 TIRE WHEEL ASSEMBLY 3 015511 N A 1 GREASE FITTING 45 DEG 1 4 4 782771 N...

Page 48: ...12 X 24 FOR 66 3 784066 N A WHEEL ASSEMBLY 12 X 8 50 FOR 66 4 019521 N A TIRE VALVE 5 061077 061077 10 WHEEL NUT QTY PER TRACTOR 6 770859 N A 10 1 2 WHEEL LUG STUD 1 781237 781237 2 WHEEL TIRE ASSY FO...

Page 49: ...l must turn freely INDEX NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 068239 068239 2 CS 500 13 X 4 500 HX G5 ZN 2 031997 031997 2 ANTI SCALP WHEEL 3 767962 767962 4 FW 531 X 1 063 X 090 SAE HD ZN...

Page 50: ...6 8 106567 4 07...

Page 51: ...1 Chapter 7 Contents 66 Deck Assembly 7 2 66 Deck Pulley Assembly 7 4 60 Side Discharge Deck Assembly 7 6 60 Deck Pulley Assembly 7 8 54 Deck Assembly 7 10 54 Deck Pulley Assembly 7 12 Spindle Assembl...

Page 52: ...2 106567 4 07 66 Deck Assembly 1 9 7 10 5 4 10 11 7 7 9 11 7 7 9 10 1 4 14 14 13 15 2 3 4 5 6 4 12 12 12 16 5 12 8 8 8 8 8 7 9 9 9 10 10 11 11 11 16 16 4 4 7 17 8 18 19 20 Optional Anti Scalp Wheels...

Page 53: ...375 16 HX LK NY 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N A 6 CS 500 13 X 4 25 HX G5 ZN 8 767962 N A 12 FW 531 X 1 063 X 090 SAE HD ZN 9 031997 N A 6 ANTI SCALP WHEEL 10 053199 N A 6...

Page 54: ...7 4 106567 4 07 66 Deck Pulley Assembly 1 4 2 17 17 17 19 22 23 21 24 26 25 27 29 30 20 1 6 7 3 4 12 13 14 17 9 10 8 11 15 18 5 4 4 28 30 2 BELT GUIDE INDEXING 16 16 4...

Page 55: ...84 350884 1 DECK IDLER 12 786335 786335 1 03 THICK UHMW 13 103721 103721 1 RS 66 XR7 PULLEY COVER 14 103739 103739 1 LS 66 XR7 PULLEY COVER 15 016972 016972 2 NT 625 11 HX G5 ZNYC 16 781385 781385 2 6...

Page 56: ...6 106567 4 07 60 Side Discharge Deck Assembly 3 4 4 9 10 10 16 7 1 7 7 11 9 9 10 8 7 9 11 11 7 4 5 2 4 6 5 16 15 12 12 18 12 12 1 3 4 4 8 9 10 7 8 9 11 13 4 4 5 14 14 14 4 4 14 4 5 8 10 8 11 8 13 11 1...

Page 57: ...60 086660 24 NT 375 16 HX LK NY 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N A 6 CS 500 13 X 4 25 HX G5 ZN 8 767962 N A 12 FW 531 X 1 063 X 090 SAE HD ZN 9 031997 N A 6 ANTI SCALP WHEEL...

Page 58: ...7 8 106567 4 07 60 Deck Pulley Assembly 1 2 4 BELT GUIDE INDEXING 60 DECK 13 12 19 21 22 18 25 26 27 28 29 10 9 1 6 2 4 17 14 11 3 5 7 4 4 15 15 16 17 17 17 20 23 24 28 30 4 8 16...

Page 59: ...884 350884 1 DECK IDLER 12 786335 786335 1 03 THICK UHMW 13 103192 103192 1 RS 60 XR7 PULLEY COVER 14 103200 103200 1 LS 60 XR7 PULLEY COVER 15 016972 016972 3 NT 625 11 HX G5 ZNYC 16 781385 781385 3...

Page 60: ...7 54 Deck Assembly 1 9 10 13 13 4 5 11 12 11 11 10 10 9 9 12 13 5 7 11 10 9 13 1 14 15 2 3 4 8 8 8 17 18 12 4 12 4 5 14 4 3 4 5 17 12 4 4 4 16 16 11 10 13 9 9 10 8 11 18 6 4 5 19 13 20 21 Optional Ant...

Page 61: ...4 798694 1 54 DISCHARGE CHUTE 3 052860 052860 8 CS 375 16 X 1 25 HX G5 ZN 4 767954 767954 30 FW 406 X 812 X 060 SAE HD ZN 5 086660 086660 18 NT 375 16 HX LK NY 6 N A 808493 2 3 8 16 THREAD RIVET NUT 7...

Page 62: ...7 12 106567 4 07 54 Deck Pulley Assembly BELT GUIDE POSITIONING 1 4 31 31 31 18 21 20 16 22 23 24 25 30 25 28 26 31 5 17 19 1 2 4 5 8 7 6 10 9 3 11 14 13 15 2 2 12 27 54 DECK ASSY 4 4 25 28 29...

Page 63: ...DECK IDLER 12 373191 059931 1 SIDE MOUNT CHAIN 21 LINKS 13 781302 781302 1 IDLER SPRING 14 786335 786335 1 UHMW 03 THICK 15 103986 103986 1 RS 54 PULLEY COVER 16 103994 103994 1 LS 54 PULLEY COVER 17...

Page 64: ...aring with extended inner race down INDEX NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 077123 N A 2 BEARING W O COLLAR 2 766204 N A 1 BLADE SPINDLE BUSHING 3 034843 N A 1 CAST SPINDLE HOUSING 4 01...

Page 65: ...106567 4 07 8 1 Chapter 8 Contents Deck Installation 8 2 Deck Belt Routing and Tensioning 8 4 Seat Installation 8 6...

Page 66: ...8 2 106567 4 07 Deck Installation TRACTOR ASSEMBLY DECK ASSEMBLY 1 2 3 4 5 5...

Page 67: ...k installations are similar ITEM NO SERVICE PART NO MFG PART NO QTY DESCRIPTION 1 055749 055749 4 CS 437 14 X 1 750 HX G5 ZN 2 061101 061101 2 NT 750 10 HX NL ZN 3 025296 025296 4 FW 760 X 1 625 X 08...

Page 68: ...8 4 106567 4 07 Deck Belt Routing and Tensioning DECK ASSEMBLY 1...

Page 69: ...106567 4 07 8 5 NOTES 1 Spring length after tensioning belt Measure spring from outside of hook to outside of hook 2 Route belt as shown...

Page 70: ...8 6 106567 4 07 Seat Installation 1 1 10 12 15 1 2 5 5 6 14 16 4 3 17 3 8 5 5 7 8 9 13 4 11...

Page 71: ...43 X 687 X 051 080 HD ZN Y 11 034272 034272 4 NT 312 18 HX G5 ZN 12 781880 781880 2 BUMPER 13 080358 080358 1 GM 50 X 1 00 X 75 X 12 GROMMET 14 748756 748756 1 LATCH SPRING PLUNGER 15 350462 350462 1...

Page 72: ...8 8 106567 4 07...

Page 73: ...hapter 9 Contents Tractor Decals US Version 9 2 Tractor Decals CE Version 9 4 66 Deck Decals 9 6 60 Deck Decals US Version 9 7 60 Deck Decals CE Version 9 8 54 Deck Decals US Version 9 9 54 Deck Decal...

Page 74: ...9 2 106567 4 07 Tractor Decals TOP OF SEAT PAN BOTTOM OF SEAT PAN 1 2 6 9 10 13 12 11 3 4 14 5 15 7 A A 8 17...

Page 75: ...FUEL INDICATOR DECAL 6 782136 782136 1 Z OPERATION DECAL 7 788968 788968 1 ENGINE COMPARTMENT DECAL 8 785188 785188 1 Z ARMREST WARNING DECAL 9 782128 782128 1 Z SERVICE DECAL 10 727016 727016 1 BATT...

Page 76: ...OWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 MADE IN U S A DECAL 5 727453 727453 2 BELT PULLEY DECAL 6 727438 727438 2 WHIRLING BLADES DECAL 7 781419 7814...

Page 77: ...OWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 MADE IN U S A DECAL 5 727453 727453 2 BELT PULLEY DECAL 6 727438 727438 2 WHIRLING BLADES DECAL 7 799395 7993...

Page 78: ...OWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 MADE IN U S A DECAL 5 727453 727453 2 BELT PULLEY DECAL 6 727438 727438 2 WHIRLING BLADES DECAL 7 781419 7814...

Page 79: ...106567 4 07 10 1 Chapter 10 Contents Maintenance Adjustment Safety 10 1 Safe Maintenance Adjustment Practices 10 2 Maintenance 10 6 Adjustment 10 23...

Page 80: ...10 2 1065674 07...

Page 81: ...f this machine may result in severe injury Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set up...

Page 82: ...the engine running Turn off the engine and be sure the blades have stopped before cleaning Use a stick to clear a plugged discharge area Never use your hand Exercise caution when loading or unloading...

Page 83: ...per operation regularly Grass collection system components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and re...

Page 84: ...battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it l...

Page 85: ...ng on hydraulic lines To find a leak under pressure use a piece of cardboard or wood never use your hands To relieve all pressure in system turn engine off and lower attachment Keep shields or covers...

Page 86: ...Kawasaki 2b Fuel Filter Kohler 3 Engine Air Cleaner 4 Engine Oil Drain Plug 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Hydraulic Oil Filter 9 Gauge Wheel Bearing Zerks 2 10 Engine Oil Filter...

Page 87: ...10 9 106567 4 07 FIG 2 2 4 4 1 3 2 4 1 Deck Pusher Arm Zerks 2 2 Deck Belt 3 Spindle Housing Zerk 3 4 Blades Maintenance Locator Chart 60 XR7 deck 54 66 XR7 deck 1 3 3 4 3 3 3 1 1...

Page 88: ...ours repeat cycle SERVICE AT INTERVALS INDICATED WEEKLY OR 50 HOURS MONTHLY OR 100 HOURS ANNUALLY OR 500 HOURS Verify safety start interlock system Daily Visually inspect unit for loose hardware and o...

Page 89: ...r movement and will probably show a poorer quality of cutting Therefore it should be removed routinely To do this it will be necessary to raise and block the deck in the full up position using jack st...

Page 90: ...s servicing check the hour meter and the maintenance schedule The hour meter shows the number of hours the engine has run and the maintenance schedule lists the service intervals FIG 3 Lubrication 1 G...

Page 91: ...y Acid will also damage clothing Do not drink the battery electrolyte Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable...

Page 92: ...t release seat latch and tilt seat platform up and forward The seat platform catch FIG 5 will prevent the seat from going all the way over However if more access is desired under the seat platform the...

Page 93: ...stler approved filter element only IMPORTANT Prefill the filter element with clean oil before installing to prevent drawing air into the system pump 1 Fill the filter element with clean system oil Sme...

Page 94: ...ers on the ground away from your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer as interior carpets or plastic truck bed liners may insulate the conta...

Page 95: ...fuel pump The rear position allows fuel to flow from the left fuel tank to the fuel pump Close this valve to prevent fuel flow to the engine when servicing the fuel system or when transporting the uni...

Page 96: ...FIG 11 RECOMMENDED SERVICE PROCEDURE Many engine failures can be attributed to improper air cleaner servicing Ingested dust and dirt will cause cylinder piston and bearing damage in a few hours Duste...

Page 97: ...This is referred to as barrier filtration Of course at some point the filter media becomes too clogged to allow air to pass The mowing conditions will determine the frequency of air filter element ch...

Page 98: ...reaches the change filter red line Check the indicator daily and replace element as needed or annually whichever occurs first Reset the indicator by pushing in on the yellow button after each element...

Page 99: ...ley as this will cut or damage the fibers of the belt covering Keep oil and grease away from belts and never use belt dressings Any of these will destroy the belt composition in a very short time FIG...

Page 100: ...inding mower blades Mower blade removal Use a 15 16 wrench to remove the 5 8 cap screw holding the blade to the spindle shaft from underneath Sharpen the blades on a grinder following pattern as shown...

Page 101: ...aight cutting edge following the resharpening pattern shown above Original edge Warped Blade Replace Straight Blade Replace Comparison of Warped and Straight Blades Cutting plane Cutting edge Cutting...

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Page 103: ...personnel Consult your Hustler service center when assistance is needed Steering linkage The neutral adjustment for the control levers in the neutral position is discussed in this section The tractor...

Page 104: ...rods and rotate the rod to shorten the steering control linkage until the wheel s come to a stop FIG 20 Repeat for the opposite side if necessary NOTE The left linkage controls the left hydraulic pump...

Page 105: ...straight without the operator making minor steering adjustments with the control arms Steering dampener The steering dampener FIG 22 is spring loaded to return the control levers to the neutral posit...

Page 106: ...ulic pump s bypass valve FIG 25 on the side that is being adjusted by turning bypass valves counter clockwise one half to one revolution The valve stems on each hydraulic pump are located near the top...

Page 107: ...or every two 2 years whichever comes first WARNING If the pump belt fails loss of control will occur especially when operating on a slope If you lose steering control while operating the machine place...

Page 108: ...and order 1 Check tire pressures to make certain they are properly inflated before starting to level deck The recommended pressures are as follows Drive wheels tire pressure 8 12 psi Gauge wheels tir...

Page 109: ...ve during the setting process Otherwise spring pressure from the deck lift springs will tend to pull the stop away from the handle 6 Loosen all nuts on the deck lift threaded rods and the hardware on...

Page 110: ...ten the hardware holding the chain and adjuster onto the deck lift arm 19 Go to the right rear of the tractor 20 Make sure that there is still slack in the chain If not loosen the two nuts on the bloc...

Page 111: ...11 058776 4 3 5 3 5 7 5 11 7 5 7 9 7 13 059832 4 7 5 15 059961 7 5 7 9 061077 6 6 061101 4 11 6 3 8 3 063198 4 7 064006 5 3 064337 4 7 065516 4 7 068239 6 7 068478 1 1 068551 4 7 077123 7 14 077545 5...

Page 112: ...1 778985 3 3 779132 3 3 779280 9 3 779306 5 13 779850 4 3 779876 4 11 780841 5 3 781047 3 3 781054 3 3 781062 3 3 781112 4 7 781153 4 7 781211 4 7 781229 4 5 781237 6 6 781245 6 6 781252 6 6 781260 4...

Page 113: ...9 794446 4 11 794685 1 1 7 9 795310 5 11 796219 4 3 796227 7 14 796235 7 5 7 9 7 13 796524 5 3 796672 5 11 797084 5 13 797456 8 7 797472 8 7 797480 8 7 797696 1 1 7 13 797704 7 13 797712 7 13 797720...

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