Husqvarna TS 250R 2013 Owner'S Manual Download Page 1

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Manuale utente_Owner’s manual_Manuel d’utilisateur_Benutzerhandbuch_Manual del usuario

TC 250R 2013

Summary of Contents for TS 250R 2013

Page 1: ...Manuale utente_Owner s manual_Manuel d utilisateur_Benutzerhandbuch_Manual del usuario TC 250R 2013 ...

Page 2: ...Ed 05 2012 Rev 01 TC 250R 2013 SPECIFICATIONS OPERATION MAINTENANCE EN 1 EN Unless specified data and prescription are referred to all the models EN ...

Page 3: ...ls and equipment Your Husqvarna dealer has the facilities experience and origi nal parts necessary to properly render this valuable service This Owner s Manual is part and par cel of the motorcycle hence this had to remain with the motorcycle even when sold to another user This motorcycle uses components designed thanks to sys tems and state of the art technologies which are thereafter tested in c...

Page 4: ...f severe personal injury or loss of life if instructions are not followed Caution Indicates a possibility of personal injury or equipment damage if instructions are not followed Note Gives helpful information Parts Replacement When parts replacement is required use only Husqvarna ORIGI NAL parts Warning After an upset inspect the motor cycle carefully Make sure that the throttle brake clutch and a...

Page 5: ...in F France FIN Finland GB Great Britain I Italy J Japan USA United States of America Where not specified all the data and the instructions are referred to any and all Countries TABLE OF CONTENTS Page PRESENTATION 2 IMPORTANT NOTICES 2 IDENTIFICATION DATA 5 CONTROL LOCATION 6 TECHNICAL DATA 7 LUBRICATION TABLE SUPPLIES 8 CONTROLS 9 RIDING 12 APPENDIX 38 PRE DELIVERY INSPECTION 40 ALPHABETICAL INDE...

Page 6: ...on the steering tube Always state the number stamped on the frame and write it on this booklet when placing orders for spare parts or when asking for informations about your motorcicle FRAME NUMBER VEHICLE IDENTIFICATION NUMBER V I N The full 17 digit serial or Vehicle Identification Number is stamped on the steering head tube R H side l Model designation Model Year 2013 Progressive no 1 Frame ser...

Page 7: ...ENANCE EN 6 CONTROLS LOCATION 1 Front brake lever 2 Throttle twistgrip 3 ENIGINE STOP button engine stop 4 Kick start pedal 5 Clutch control lever 6 Starting device 7 Fuel tank filler cap 8 Gear shift pedal 9 Rear brake control pedal 10 Master cylinder ...

Page 8: ...nstant mesh gear type Transmission ratio 1st gear 2 142 z 30 14 2nd gear 1 750 z 28 16 3rd gear 1 450 z 29 26 4th gear 1 227 z 27 22 5 th gear 1 041 z 25 24 SECONDARY DRIVE Transmission sprocket Rear wheel sprocket Z 13 Z 50 Transmission ratio 3 846 FINAL RATIOS 1st gear 26 180 2nd gear 21 380 3rd gear 17 715 4th gear 14 994 5th gear 12 726 FRAME Type Steel single tube cradle roud rectangular elli...

Page 9: ...oil Oil and oil filter replacement Imp Quarts 0 79 U S Quarts 0 95 900 cc Oil replacement Imp Quarts 0 75 U S Quarts 0 90 850 cc TABLE FOR LUBRICATION SUPPLIES Engine gearbox and primary drive lubricating oil CASTROL POWER 1 RACING 10W 50 Engine coolant CASTROL MOTORCYCLE COOLANT Brake system fluid CASTROL RESPONSE SUPER DOT 4 Clutch fluid CASTROL RESPONSE SUPER DOT 4 Grease lubrication CASTROL PA...

Page 10: ...us bodily injury FUEL Recommended fuel premium grade unleaded fuel R O N 96 98 WARNING Gasoline is extremely flamma ble and can be explosive under certain con ditions Always stop the engine and do not smoke or allow flames or sparks in the area where the motorcycle is refueled or gasoline is stored WARNING Do not overfill the tank After re fueling make sure the tank cap 2 is closed securely COLD S...

Page 11: ...dlebar The position of the throttle control can be ad justed by loosening the two fastenig screws B CAUTION Do not forget to tighten the screws B after the adjustment CLUTCH CONTROL The hydraulic clutch control lever 3 is located on the left hand side of the handlebar and is protected against dirt with a rub ber guard The position of the clutch control on handlebar can be adjusted by loosening the...

Page 12: ...ing the lever upwards The position of the gear shift lever on the shaft can be varied by loosening screw pulling lever out placing lever in new position on the shaft when the operation is over tighten the screw and then tightening the screw CAUTION Do not shift gears without disen gaging the clutch and closing the throttle The engine could be damaged by overspeed and shock WARNING Do not downshift...

Page 13: ...RUNNING SPOKE TENSION OF WHEELS TIGHTENING OF WHEELS FORK PIN TIGHTENING CHAIN ADJUSTMENT STEERING BEARING PLAY HANDLEBAR TIGHTENING ENGINE GRIP TO FRAME SUCTION FITTING GRIP HEAD AND CYLINDER NUTS GRIP RIDING BEFORE EVERY RIDE MAKE FOLLOWING CHECKS WARNING Before each ride to prevent accidents or failures during ride make sure to go through following list 1 Check all fluids A Engine transmission ...

Page 14: ... TROL WHILE STARTING UP WARNING This high performance motorcycle can some times kick back strongly when you are starting it Do not attempt to start this motorcycle unless you are wearing high top heavy sided riding boots You could seriously hurt you leg if the kickstarter kicked back and your foot slipped IMPORTANT NOTE IN CASE OF COLD STARTS AT LOW TEMPERATURES It is recommended to briefly warm u...

Page 15: ...Use caution when using the front brake especially on slippery surfaces Improper use of the brakes can lead to a se rious crash WARNING In the event of a stuck throttle or other malfunction that causes the en gine to run uncontrollably pull the clutch lever IMMEDIATELY and press the engine stop switch Control the motorcycle by nor mal use of the brakes and steering while holding the engine stop but...

Page 16: ... engine lower guard A place an oil drain pan under the engine block Remove the oil drain cap 3 the mesh filter 4 and drain the old oil Clean the mesh filter with benzine in order to replace the filter cartridge 5 unscrew the three fastening screws then the filter cartridge cover 6 Once the oil filters have been cleaned replaced fit the parts back in in the opposite sequence to the disassembly and ...

Page 17: ...diator when engine is cold place the motorcycle so that it is perpendicular to the ground The coolant should be approximately 10 mm above cells and be sides The radiator cap A is provided of two unlocking positions the first being for the previous pressure discharge in the cooling system NOTE Difficulties may arise in eliminating coolant from varnished surfaces If this occurs wash off with water ...

Page 18: ...mps B REPLACEMENT OF COOLING FLUID PlaceavesselontheL H sideofthecylinder underthePiping 1 Remove the exhaust pipe a Loosen the pipe strap 2 of the pip ing 1 take the pipe off the fitting that secures it to the engine then SLOWLYopentheR H radiatorcap 3 slopethemotorcycleontheleft sidetodrainthecoolanteasilyinthevessel When finished refit the hose 1 secure it with the clamp 2 and refit the drain h...

Page 19: ...tighten it to increase it after adjustment block the nut 4 WARNING Operation with damaged throt tle cable could result in an unsafe riding con dition WARNING Exhaust gas contains poisonous carbon monoxide gas Never run the engine in a closed area or in a confined area ADJUSTING THE IDLE Adjust the carburetor with warm engine and with the throttle control in closed position Proceed as follows turn ...

Page 20: ...rk plug just after it has been removed from the engine since the deposits on the plug and the colour of the insulator provide useful indications Apply a little graphite grease to the spark plug thread fit and screw the spark plug by hand then tighten to the torque of 10 12 Nm 7 4 8 9 ft lb Loosen the spark plug then tighten it again to the torque of 10 12 Nm 7 4 8 9 ft lb 1 1 2 Kgm 7 4 8 9 ft lb S...

Page 21: ...ks or flames anywhere near the working area AIR FILTER CHECK Turn rear pin 1 counterclockwise remove the saddle from the front afstening screw Remove screw 3 and the filter 4 Separate filter 5 from frame 6 ASSEMBLY To ensure tight fit slightly C grease filter edge on side facing filter housing While re inserting the filter into its housing make surs that piece A is turned upwards and edge B is on ...

Page 22: ...el is raised from ground Place slight pressure on the tips of the handlebars to rotate steer ing wheel the handlebars should also rotate without effort Stand in front of the motorcycle and grasp the lower end of the fork rods sliders moving them in the direction of their axis Se si avverte gioco occorrerà eseguire la regolazione operando come segue loosen steering sleeve nut 1 Loosen screws that f...

Page 23: ...witch to another fluid brand CAUTION Brake fluid may cause irritation Avoid contact with skin or eyes In case of contact flush thoroughly with water and call a doctor if your eyes were exposed ADJUSTMENT OF THE CONTROL LEVER AND CHECK OF THE FRONT BRAKE FLUID LEVEL The adjuster 2 located on the control lever allows adjusting of the free play a Free play a must be at least 10 mm 0 39 in The level o...

Page 24: ...ion WARNING When the idle stroke figures are not met the brake pads will be subjected to a fast wear that may bring to the TOTAL BRAKE INEFFEC TIVENESS REAR BRAKE PEDAL POSITION ADJUSTMENT The position of the rear foot brake pedal as to the footrest may be adjusted according to the individual needs For the adjusting proceed as follows loosen the screw 1 turn the cam 2 in order to adjust the brake ...

Page 25: ...s ADJUSTMENT OF THE HYDRAULIC CLUTCH CONTROL LEVER Free play A must be at least 10 mm 0 39 in The lever position can be adjusted for any driver hand size To decrease the lever distance from the handle grip rotate the adjuster B CLOCKWISE To increase the lever distance from the handle grip rotate the adjuster B COUNTERCLOCKWISE ...

Page 26: ...ustment and a harder extension adjustment at the same time Shock absorber have a harder compression and expecially a harder extension adjustment Work on the spring preload to lower the motorcycle rear side MUDDY GROUND Fork have a harder compression adjustment or replace the standard spring with a harder one Shock absorber have a harder compression and extension ad justments or replace the standar...

Page 27: ... AIR VENT to carry out after each competition or monthly Set the motorcycle on a central stand and release the fork fully and loosen the air vent valve D Once this operation is over tighten the valve WARNING Never force the adjusting screws beyond the maximum opening and closure positions NOTE Flexibility index for the serial springs K 4 6 N mm NOTE Always replace both the spring and the spacers t...

Page 28: ...ompressed nitrogen Contact your Dealer for such major service Do not incinerate ADJUSTING THE SHOCK ABSORBER SPRING PRELOAD Proceed as follows 1 First turn counterclockwise fastening rear pin 1 then re move saddle screws 2 and R H side panel 3 ADJUSTING THE SHOCK ABSORBER The rear shock absorber must be adjusted according to the rider weight and track conditions Proceed as follows 1 With motorcycl...

Page 29: ...on is over according to your weight and riding style tighten the ringnut Torque for both ringnuts 5 Kgm 49 Nm 36 2 ft lb 6 Reassemble R H side panel and saddle WARNING Be careful not to touch hot ex haust pipe while adjusting the shock abosr ber SHOCK ABSORBER DAMPING ADJUSTMENT Adjustment of the compression stroke is independent from the rebound stroke A COMPRESSION Standard calibration 1 Low dam...

Page 30: ... as shown on drawing Than let turn three times the rear wheel Now the chain should not be tight FAST ADJUSTMENT Fig B In the point shown in the figure fit a bush a 35 mm diameter or alternatively a shim in the same size and make sure the lower branch C of the chain is slightly taut If it is not proceed as follows on the right side with a 27 mm Allen screwdriver loosen the locking nut 1 of the whee...

Page 31: ...ct as abrasive and hepl to rapidly wear out the chain the sprocket and the crown Disassembling and cleaning When particularly dirty remove and clean the chain before lubrication Work as follows 1 Set a stand or a block under the engine and see that the rear wheel is lifted from the ground Remove screws 1 transmission sprocket guard 2 clip 3 master link 4 and transmission chain 5 To reassemble reve...

Page 32: ...enance Table 3 Check that neither the sprocket nor the crown are damaged 4 Wash and clean the chain as described hereunder Washing the chain without OR Wash using either oil or diesel oil When using gasoline or tri cloroetilene clean and lubricate the chain to prevent oxidation Lubricating the chain without OR First dry then plunge the chain in a bisulphide molybdenum lubricant or in high viscosit...

Page 33: ... outwards After removal lay down the wheel with brake disc on top REMOVING THE FRONT WHEEL Set a stand or a block under the engine and see that the front wheel is lifted from the ground Loosen the bolts 1 holding the wheel axle 2 to the front fork stanchions Hold the head of the wheel axle 2 in place unscrew the bolt 3 on the opposite side draw the wheel axle out ...

Page 34: ...he handlebar downwards until you are sure that the fork legs are perfectly aligned Lock the screws 1 on the R H leg 10 4 Nm 1 05 Kgm 7 7 ft lb the screw 3 on the L H side 51 45 Nm 5 25 Kgm 38 ft lb the screws 1 on the L H leg 10 4 Nm 1 05 Kgm 7 7 ft lb REASSEMBLING THE FRONT WHEEL Fit the L H spacer on the wheel hub A Fit the wheel between the front fork legs so that the brake disc is fitted into ...

Page 35: ...ar wheel by taking care of the spacers located at the hub sides To reassemble reverse the above procedure remembering to insert the disc into the caliper NOTES Do not operate the rear brake pedal when the wheel has been removed this causes the caliper piston to move outwards After removal lay down the wheel with brake disc on top After reassembly pump the brake control pedal until the pads are aga...

Page 36: ...re inflation pressure BRAKES The mayor components are brake master cylinder with its lever front or pedal rear brakeline caliper assembly and disc LEGEND 1 Front brake control lever 2 Front brake pump with oil reservoir 3 Front brake hose 4 Front brake caliper 5 Front brake disc 6 Rear brake oil tank 7 Rear brake hose 8 Rear brake caliper 9 Rear brake disc 10 Rear brake pump 11 Rear brake control ...

Page 37: ...A is 3 8 mm 0 15 in If service limit is exceeded always replace the pads in pairs PADS CLEANING Be careful that no disc brake fluid or any oil gets on brake pads or discs Clean off any fluid or oil that inadverently gets on the pads or disc with alcohol Replace the pads with new ones if they cannot be cleaned sat isfactorily PADS INSTALLATION Install new brake pads Reassemble the two pins 2 and th...

Page 38: ... past the service limit Disc Thickness WARNING Do not attempt to ride the motorcycle until the brake lever or pedal are fully effective Pump the brake lever or pedal until the pads are against the discs The brake will not function on the first ap plication of the lever or pedal Front 3 mm 2 5 mm 0 12 in 0 1 in SERVICE DISC STANDARD LIMIT Rear 4 mm 3 5 mm 0 16in 0 14in ...

Page 39: ...he air cleaner carburetor brakes etc Carry out general lubrication and make adjustment as neces sary Lubricate the drive chain and all the cables Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or in the brakes Set the motorcycle on a box or stand so that both wheels are raised off the ground If this cannot be done put boards un der the front and rear...

Page 40: ...RTS the FUEL INJECTION SYSTEM and especially the elec tronic control unit and the throttle body After washing Remove the plastic bags and clean the air cleaner intake Lubricatethepointslistedinthe MaintenanceTable AppendixA Briefly warm up the engine Test the brakes before riding the motorcycle WARNING Never wax or lubricate the brake disc Loss of braking and an accident could result Clean the dis...

Page 41: ...serraggio Fascette stringitubo Controllo serraggio Lubrificazione generale Collaudo generale Engine oil Check level Two stroke mix oil level Check level Coolant Check Restore level Cooling system Check for leakage Electric fans Check operation Spark plugs Check Replace Throttle body Carburettor Check and adjust Brakes Clutch fluid Check level Brakes Clutch Check operation Brakes Clutch Check lines...

Page 42: ... 20 B Brake disc wear 37 Brake pads removal 36 Brakes 35 C Chain adjustment 29 Checking the fluid level 24 Checking the oil level 14 Checks during running 12 Cleaning 39 Clutch control 10 Cold start 9 Controls 9 Controls location 6 Coolant level check 16 D Disc cleaning 38 E Engine oil replacement and bag filters filter cartridge cleaning or replacement 15 Engine start 13 Engine stop button 10 Exh...

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