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Husqvarna TC 125 2017, Owner'S Manual

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Husqvarna TC 125 2017 Owner'S Manual Download Page 46

11 SERVICE WORK ON THE CHASSIS

44

11.3

Bleeding the fork legs

Preparatory work

–

Raise the motorcycle with a lift stand. (

p. 43)

H01182-12

Main work

–

Release bleeder screws

.

Any excess pressure escapes from the interior of the fork.

–

Tighten the bleeder screws.

Finishing work

–

Remove the motorcycle from the lift stand. (

p. 43)

11.4

Cleaning the dust boots of the fork legs

Preparatory work

–

Raise the motorcycle with a lift stand. (

p. 43)

–

Remove the fork protector. (

p. 45)

E00260-10

Main work

–

Push dust boots

of both fork legs downward.

Info

The dust boots remove dust and coarse dirt particles from the inside fork

tubes. Over time, dirt can accumulate behind the dust boots. If this dirt is

not removed, the oil seals behind can start to leak.

Warning

Danger of accidents

 

Oil or grease on the brake discs reduces the brak-

ing effect.

–

Always keep the brake discs free of oil and grease.

–

Clean the brake discs with brake cleaner when necessary.

–

Clean and oil the dust boots and inner fork tubes of both fork legs.

Universal oil spray (

p. 130)

–

Press the dust boots back into their installation position.

–

Remove excess oil.

Finishing work

–

Install the fork protector. (

p. 46)

–

Remove the motorcycle from the lift stand. (

p. 43)

11.5

Removing the fork legs

Preparatory work

–

Raise the motorcycle with a lift stand. (

p. 43)

–

Remove the front wheel.

(

p. 81)

H01524-10

Main work

–

Remove screws

and take off the clamp.

–

Remove screws

and take off the brake caliper.

–

Allow the brake caliper and brake line to hang tension-free to the side.

Info

Do not activate the hand brake lever while the front wheel is removed.

Summary of Contents for TC 125 2017

Page 1: ...OWNER S MANUAL 2017 TC 125 TC 250 TX 300 Art no 3402094en ...

Page 2: ......

Page 3: ... services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcy cles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models portrayed partly contain special equipment that...

Page 4: ...ing for use 26 8 2 Starting 26 8 3 Starting off 27 8 4 Shifting riding 27 8 5 Braking 27 8 6 Stopping parking 28 8 7 Transport 28 8 8 Refueling 29 9 SERVICE SCHEDULE 30 9 1 All TC models 30 9 1 1 Additional information 30 9 1 2 Required work 30 9 1 3 Recommended work 31 9 2 TX 300 31 9 2 1 Additional information 31 9 2 2 Required work 31 9 2 3 Recommended work 32 10 TUNING THE CHASSIS 33 10 1 Chec...

Page 5: ... brake fluid 78 12 12 Checking the rear brake linings 79 12 13 Changing the rear brake linings 79 13 WHEELS TIRES 81 13 1 Removing the front wheel 81 13 2 Installing the front wheel 81 13 3 Removing the rear wheel 82 13 4 Installing the rear wheel 83 13 5 Checking the tire condition 84 13 6 Checking the tire air pressure 84 13 7 Checking spoke tension 84 14 ELECTRICAL SYSTEM 86 14 1 Removing the b...

Page 6: ... oil 122 21 4 2 Coolant 122 21 4 3 Fuel 122 21 5 Chassis 122 21 6 Electrical system 123 21 6 1 TX 300 123 21 7 Tires 123 21 8 Fork 123 21 8 1 TC 125 123 21 8 2 TC 250 124 21 8 3 TX 300 124 21 9 Shock absorber 124 21 9 1 TC 125 124 21 9 2 TC 250 125 21 9 3 TX 300 125 21 10 Chassis tightening torques 126 22 SUBSTANCES 128 23 AUXILIARY SUBSTANCES 130 24 STANDARDS 131 25 LIST OF ABBREVIATIONS 132 INDE...

Page 7: ...shop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a p...

Page 8: ...tal or serious permanent injury if the appropriate measures are not taken Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead to considerable machine and material damage if the appropriate meas...

Page 9: ...oots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations In the interest of your own safety Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing 2 7 Work rules Special tools are necessary for certain tasks The tools are not contained in the vehi...

Page 10: ... you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions on the material you read please contact an authorized Husq varna Motorcycles dealer The Owner s Manual is an important component of th...

Page 11: ...s accessories for your vehicle can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual Incorrect adjustment and tuning of th...

Page 12: ...4 VIEW OF VEHICLE 10 4 1 View of vehicle front left example H01551 10 1 Filler cap 2 Air filter box cover 3 Plug in stand p 18 4 Shift lever p 17 5 Engine number p 12 6 Choke p 17 7 Fuel tap p 16 ...

Page 13: ...p 14 2 Kill switch p 14 3 Fork air pressure adjustment 4 Fork compression adjustment 5 Throttle grip p 14 6 Hand brake lever p 14 7 Kick starter p 18 8 Foot brake lever p 18 9 Shock absorber compression adjustment 10 Shock absorber rebound adjustment 11 Level viewer for brake fluid rear ...

Page 14: ...xed to the front of the steering head 5 3 Engine number 401949 10 TC 125 The engine number is located on the left side of the engine under the engine sprocket H01047 10 TC 250 TX 300 The engine number is located on the left side of the engine over the engine sprocket 5 4 Fork part number 401947 10 The fork part number is stamped on the inner side of the fork stub ...

Page 15: ...5 SERIAL NUMBERS 13 5 5 Shock absorber article number 0 0 1 1 401948 10 The shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 16: ... Kill switch F00224 10 The kill switch is fitted on the left side of the handlebar Possible states Kill switch in basic position In this position the ignition circuit is closed and the engine can be started Kill switch pressed In this position the ignition circuit is interrupted a run ning engine stops and a non running engine will not start 6 5 Electric starter button TX 300 F00226 10 The electri...

Page 17: ...ale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do n...

Page 18: ... carburetor Fuel supply open ON Fuel can flow from the fuel tank to the carburetor The fuel tank empties completely 6 9 Fuel tap TX 300 F00231 10 Fuel tap is on the left of the fuel tank Open or close the supply of fuel to the carburetor using tap handle on the fuel tap Possible states Fuel supply closed OFF Fuel cannot flow from the fuel tank to the carburetor Fuel supply open ON Fuel can flow fr...

Page 19: ...ne can draw extra fuel This results in a richer fuel air mixture which is needed for a cold start Info If the engine is warm the choke function must be deactivated Possible states Choke function activated The choke lever is pulled out to the stop Choke function deactivated The choke lever is pushed in to the stop 6 11 Shift lever 401950 10 Shift lever is mounted on the left of the engine 401950 11...

Page 20: ...swing the top part of the kick starter inward toward the engine 6 13 Foot brake lever 401956 10 Foot brake lever is located in front of the right footrest The foot brake lever is used to activate the rear brake 6 14 Plug in stand All TC models 0 0 1 1 402001 10 Support for plug in stand is the left side of the wheel spindle The plug in stand is used to park the motorcycle Info Remove the plug in s...

Page 21: ...band 6 16 Service hour counter K00483 10 The service hour counter is fitted in front of the handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info The value indicated by the service hour counter cannot be cleared or adjusted ...

Page 22: ...brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Total weight and axle loads influence the handling characteristic Do not exceed the maximum permissible overall weight or the axle loads Warning Risk of misappropriation People who act...

Page 23: ...100 Avoid fully opening the throttle 7 3 Preparing the vehicle for difficult riding conditions Info Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can lead to considerably more rapid wear of components such as the drive train brake system or suspension components For this reason it may be nec essary to inspect or replace parts before the next scheduled s...

Page 24: ...he radiator cap M01272 01 Fit a dust cover on the air filter Dust cover for air filter 79006920000 Info Observe the fitting instructions for Husqvarna Motorcycles accessories M01273 01 Fit a sand cover on the air filter Sand cover for air filter 79006922000 Info Observe the fitting instructions for Husqvarna Motorcycles accessories M01107 01 Adjust the carburetor jetting and setting Info The recom...

Page 25: ...diator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Change the radiator cap M01274 01 Fit a waterproofing device on the air filter Waterproofing device for air filter 79006921000 Info Observe the fitting instructions for Husqvarna Motorcycles accessories M01107 01 Adjust the carburetor jetting and sett...

Page 26: ...bar 26 psi If the displayed value does not equal the setpoint value Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the...

Page 27: ...g device on the air filter Waterproofing device for air filter 79006921000 Info Observe the fitting instructions for Husqvarna Motorcycles accessories M01107 01 Adjust the carburetor jetting and setting Info The recommended carburetor tuning is available from your authorized Husqvarna Motorcycles workshop ...

Page 28: ...the fuel supply 8 2 Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Note Engine damage High revving speed with a cold engine negatively impacts the lifespan ...

Page 29: ...e clutch lever shift into the next gear release the clutch lever and open the throttle If the choke function was activated deactivate it after the engine has warmed up After reaching maximum speed by fully opening the throttle grip turn the throttle back so it is open This will barely reduce the speed but fuel consumption will be considerably lower Always open the throttle only as much as the engi...

Page 30: ...e you perform any work on the vehicle Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a st...

Page 31: ...ow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewa...

Page 32: ...chain rear sprocket engine sprocket and chain guide p 66 Check the chain tension p 65 Grease all moving parts e g hand lever chain and check for smooth operation Check correct the fluid level of the hydraulic clutch p 70 Check the front brake fluid level p 73 Check the free travel of the hand brake lever p 72 Check the play of the steering head bearing p 48 Change the spark plug and spark plug con...

Page 33: ...k the transmission and shift mechanism Change all engine bearings One time interval Periodic interval 9 2 TX 300 9 2 1 Additional information Any further work that results from the required work or from the recommended work must be ordered separately and can be invoiced separately 9 2 2 Required work Every 40 operating hours after every race Every 20 operating hours Once after 1 operating hour Che...

Page 34: ...ess Check idle Final check Check the vehicle for safe operation and take a test ride Make the service entry in the Husqvarna Motorcycles Dealer net and in the Service and Warranty Booklet One time interval Periodic interval 9 2 3 Recommended work Annually Every 80 operating hours every 40 operating hours when used for motorsports Every 40 operating hours after every race Every 20 operating hours O...

Page 35: ...is frequently overloaded then the air pressure in the fork must be increased to avoid damage to the fork and frame The air pressure in the fork can be quickly adjusted for the rider s weight surface conditions and the rider s preference using a fork pump The fork does not have to be detached The time consuming mounting of harder or softer fork springs is not required If the air chamber loses air d...

Page 36: ... 17 clicks Standard 15 clicks Sport 13 clicks Compression damping low speed TC 250 Comfort 17 clicks Standard 15 clicks Sport 13 clicks Compression damping low speed TX 300 Comfort 17 clicks Standard 15 clicks Sport 13 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 10 5 Adjusting the high speed compression damping of the shock absorber Caution Risk of injury...

Page 37: ...off if the shock absorber is disassembled incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help H01522 10 Turn adjusting screw clockwise up to the last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound...

Page 38: ...p 43 10 8 Checking the static sag of the shock absorber 402416 10 Measure dimension of rear wheel unloaded p 36 Hold the motorcycle upright with the aid of an assistant Again measure the distance between the rear axle and marking SAG on the rear fender using the sag gauge Note down the value as dimension Info The static sag is the difference between measurements and Check the static sag Static sag...

Page 39: ...ill fly off if the shock absorber is disassembled incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help Info Before changing the spring preload make a note of the present setting e g by measuring the length of the spring Preparatory work Raise the motorcycle with a lift sta...

Page 40: ...lb 39 N mm 223 lb in Weight of rider 75 85 kg 165 187 lb 42 N mm 240 lb in Weight of rider 85 95 kg 187 209 lb 45 N mm 257 lb in Info The spring rate is shown on the outside of the spring Finishing work Install the shock absorber p 52 Remove the motorcycle from the lift stand p 43 Check the static sag of the shock absorber p 36 Check the riding sag of the shock absorber p 37 Adjust the rebound dam...

Page 41: ...0 Info The fork pump is included as part of the motorcycle s separate enclosure Connect the fork pump to the left fork leg The fork pump indicator switches on automatically A little air escapes from the fork leg when connecting Info This is due to the volume of the hose and not due to a defect in the fork pump or the fork Read the accompanying instructions for Husqvarna Motorcycles acces sories Ad...

Page 42: ...ion damping TX 300 Comfort 15 clicks Standard 12 clicks Sport 10 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 10 15 Adjusting the rebound damping of the fork Info The hydraulic rebound damping determines the fork suspension behavior M01100 10 Remove protection cap Turn adjusting screw clockwise all the way Info Adjusting screw is located at the lower end o...

Page 43: ...lebar cushion H01189 10 Main work Remove screws Take off the handlebar clamp Remove the handlebar and lay it to one side Info Cover the components to protect them against damage Do not kink the cables and lines Remove screws Take off handlebar supports Position rubber bushings and push through nuts from below Place the handlebar supports in the required position Info The handlebar supports are lon...

Page 44: ...10 TUNING THE CHASSIS 42 Finishing work Mount the handlebar cushion ...

Page 45: ...ift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 0 0 1 1 402001 10 All TC...

Page 46: ...removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the brak ing effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 130 Press the dust boots back into their installation position Remo...

Page 47: ...amp The air suspension is located in the left fork leg The pressure and rebound damping is located in the right fork leg H01547 11 Tighten screws Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft H01526 10 Position the brake caliper Mount and tighten screws Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 24...

Page 48: ... triple clamp Preparatory work Raise the motorcycle with a lift stand p 43 Remove the front wheel p 81 Remove the fork legs p 44 Remove the start number plate p 50 Remove the front fender p 50 Remove the handlebar cushion F00236 10 Main work Take off cable holder in front of the left radiator Remove screw Remove screw Take off the upper triple clamp with the handlebar and set it aside Info Protect...

Page 49: ...andlebar Mount screw but do not tighten yet H01182 11 Position the fork legs Bleeder screw of the right fork leg is positioned to the front Valve of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The sec ond milled groove from the top must be flush with the top edge of the upper triple clamp The air suspension is located in the left fork l...

Page 50: ... start number plate p 50 Install the front wheel p 81 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check the play of the steering head bearing p 48 Remove the motorcycle from the lift stand p 43 Mount the handlebar cushion 11 11 Checking the play of the steering head bearing Warning Danger of accidents Incorrect steering head bea...

Page 51: ...g work Remove the motorcycle from the lift stand p 43 11 12 Adjusting the steering head bearing play Preparatory work Raise the motorcycle with a lift stand p 43 Remove the handlebar cushion H01532 10 Main work Loosen screws Remove screw Loosen and retighten screw Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Using a plastic hammer tap lightly on the upper triple clamp to avoid stress...

Page 52: ...talling the start number plate S01297 10 Position the brake line and brake line guide on the start number plate Mount and tighten screw Position the start number plate The holding lugs engage in the fender Mount and tighten screw 11 16 Removing the front fender Preparatory work Remove the start number plate p 50 H01535 10 Main work Remove screws and Remove the front fender ...

Page 53: ...umber plate p 50 11 18 Removing the shock absorber Preparatory work Raise the motorcycle with a lift stand p 43 H01536 10 Main work Remove the cable ties Remove screws Remove screws with the washers Remove the frame protectors on the left and right H01537 10 Remove screw Remove fitting Info Raise the wheel slightly to be able to remove the screws more easily H01538 10 Press angle lever toward the ...

Page 54: ...542 10 Hold the shock absorber and remove screw Remove the shock absorber carefully at the bottom 11 19 Installing the shock absorber H01543 10 Main work Carefully position the shock absorber into the vehicle from the bottom Mount and tighten screw Guideline Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 H01544 10 Position the swingarm and mount the swingarm pivot Info Pay attention t...

Page 55: ...age lever to angle lever M14x1 5 80 Nm 59 lbf ft Info Pay attention to flat area Mount and tighten screw Guideline Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Info Raise the wheel slightly to be able to mount the screw more easily H01536 11 Position the frame protectors on the left and right Mount and tighten screws Guideline Screw frame protector M5 3 Nm 2 2 lbf ft Mount and ti...

Page 56: ...screw Pull seat back and lift it off 11 21 Mounting the seat F00238 10 Main work All TC models Mount the front of the seat on the collar bushing of the fuel tank and the rear in the bracket Push the seat forward Make sure that the seat is correctly locked in Mount and tighten screw Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft ...

Page 57: ...rrectly locked in Mount and tighten screw Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 56 11 22 Removing the air filter box cover F00242 10 All TC models Pull off the air filter box cover sideways in areas and and remove toward the front F00245 10 TX 300 Pull off the air filter box cover sideways in areas and and remove toward the front ...

Page 58: ...air filter box cover in areas and 11 24 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents...

Page 59: ...tc correctly and in compliance with the applicable regulations Info Do not clean the air filter with fuel or petroleum since these substances attack the foam Preparatory work Remove the air filter box cover p 55 Remove the air filter p 56 K00518 01 Main work Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly Air filter cleaning agent p 130 Info Only squeeze the ...

Page 60: ...nd result in damage Finishing work Install the air filter box cover p 56 11 27 Sealing the air filter box Preparatory work Remove the air filter box cover p 55 F00248 01 Main work Seal the air filter box cover in marked area Finishing work Install the air filter box cover p 56 11 28 Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow...

Page 61: ...r sleeve Mount and tighten screws with the washers Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the right side cover p 61 11 30 Changing the glass fiber yarn filling in the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Info Over time t...

Page 62: ...tube over the inner tube with the new glass fiber yarn filling Mount and tighten all screws Guideline Screws on the main silencer M5 7 Nm 5 2 lbf ft Finishing work Install the main silencer p 59 Install the right side cover p 61 11 31 Removing the right side cover H01561 10 All TC models Remove screw Pull off the side cover sideways in areas and and remove toward the front H01562 10 TX 300 Remove ...

Page 63: ...h toward the rear Engage the side cover in areas and Mount and tighten screw Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft 11 33 Removing the fuel tank Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure th...

Page 64: ...ach of children Preparatory work All TC models Turn handle of the fuel tap to the OFF position Figure F00230 10 p 16 TX 300 Turn handle of the fuel tap to the OFF position Figure F00231 10 p 16 Remove the air filter box cover p 55 Remove the seat p 53 Remove the right side cover p 60 H01413 12 Main work Pull off the fuel hose Info Remaining fuel may flow out of the fuel hose Remove screws H01414 1...

Page 65: ... case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them H01415 11 Main work Check the throttle cable routing p 68 Position the fuel tank and fit the two spoilers to the sides of the radiator bracket Make sure that no cables or throttle cable...

Page 66: ...il or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The service life of the ...

Page 67: ...nsion Info The bottom chain section must be taut Chain wear is not always even repeat this measurement at different chain positions Chain tension 55 58 mm 2 17 2 28 in If the chain tension does not meet specifications Adjust the chain tension p 65 Finishing work Remove the motorcycle from the lift stand p 43 11 38 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension dama...

Page 68: ...11 39 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle with a lift stand p 43 400227 01 Main work Shift the transmission to idle Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together 4009...

Page 69: ...th or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Screw chain sliding piece M8 15 Nm 11 1 lbf ft 401760 01 Check the chain guide for wear Info Wear can be seen on the front of the chain guide If the light part of the chain guide is worn Cha...

Page 70: ...of the swingarm is not authorized by Husqvarna Motorcycles 11 42 Checking the throttle cable routing Preparatory work All TC models Turn handle of the fuel tap to the OFF position Figure F00230 10 p 16 TX 300 Turn handle of the fuel tap to the OFF position Figure F00231 10 p 16 Remove the air filter box cover p 55 Remove the seat p 53 Remove the right side cover p 60 Remove the fuel tank p 61 H015...

Page 71: ...leeve on the left and onto the han dle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleeve or the throttle tube If a rubber grip is damaged or worn Change the rubber grip M01455 10 Check that screw is firmly seated Guideline Screw fixed grip M4 5 Nm 3 7 lbf ft Loctite 243 Diamond must be located at the top 11 44 ...

Page 72: ... below container rim 4 mm 0 16 in If the fluid level does not meet specifications Correct the fluid level of the hydraulic clutch Brake fluid DOT 4 p 128 Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water 11 46 Changing the hydraulic clutch fluid Warning Skin irritation Brake fluid causes skin irritation Keep bra...

Page 73: ...lic fluid Bleed syringe 50329050000 Brake fluid DOT 4 p 128 Remove bleeder screw Mount bleeding syringe on the clutch slave cylinder H01559 10 Now inject the liquid into the system until it emerges from drill hole of the master cylinder without bubbles Now and then extract fluid from the master cylinder reservoir to prevent overflow Remove the bleeding syringe Mount and tighten screws bleeder scre...

Page 74: ... the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding 12 3 Checking the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced i...

Page 75: ...he brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcy cles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wea...

Page 76: ...s Info Clean up overflowed or spilled brake fluid immediately with water 12 6 Checking the front brake linings Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcycles workshop will be glad to help F00062 10 Check the brake linings for minimum thickness Minimum thickness 1 mm 0 04 ...

Page 77: ...nvironmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a s...

Page 78: ...ng If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification 402026 10 Disconnect spring Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel Guideline Free travel at foot brake lever 3 5 ...

Page 79: ...e fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcy cles workshop will be glad ...

Page 80: ... contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your autho rized Husqvarna Motorcycles workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmenta...

Page 81: ...th water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your autho rized Husqvarna Motorcycles workshop will be glad to help W...

Page 82: ...aliper against the spokes Remove cotter pins pull out pin and remove the brake linings Clean the brake caliper and brake caliper support M00288 10 Check that leaf spring in the brake caliper and sliding plate in the brake caliper support are seated correctly Info The arrow on the leaf spring points in the rotation direction of the brake disc M01329 10 Insert the new brake linings insert pin and mo...

Page 83: ...educe the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed H00934 10 Remove spacers 13 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effe...

Page 84: ...ith a lift stand p 43 M01332 10 Main work Press the brake caliper onto the brake disc by hand in order to push back the brake piston Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove nut Remove chain adjuster Withdraw wheel spindle only enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possibl...

Page 85: ...sition the rear wheel and insert wheel spindle The brake linings are correctly positioned Mount the chain M01334 10 Position chain adjuster Mount nut but do not tighten it yet Make sure that chain adjusters are fitted correctly on adjusting screws Check the chain tension p 65 Tighten nut Guideline Nut rear wheel spindle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters ...

Page 86: ...he week of manufacture and the last two digits the year of manu facture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 years old Change the tires 13 6 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensure...

Page 87: ... tone frequencies from different spokes of equal length and diameter this is an indication of different spoke tensions You should hear a high note If the spoke tension differs Correct the spoke tension Check the spoke torque Guideline Spoke nipple front wheel M4 5 6 Nm 4 4 lbf ft Spoke nipple rear wheel M4 5 6 Nm 4 4 lbf ft Torque wrench with various accessories in set 58429094000 ...

Page 88: ... the air filter box cover p 55 Remove the seat p 53 H01190 10 Main work Pull back the negative terminal cover and disconnect negative cable from the battery Pull back the positive terminal cover and disconnect positive cable from the battery Remove screw Pull holding bracket forward and take out the battery toward the top 14 2 Installing the battery TX 300 H00388 10 Main work Position the battery ...

Page 89: ...collection point for used bat teries Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging are very important for the service life of...

Page 90: ...annot over charge the battery The charging time may be longer at low temperatures Switch off the battery charger after charging and disconnect from the battery Finishing work Install the battery p 86 Mount the seat p 54 Install the air filter box cover p 56 14 4 Changing the main fuse TX 300 Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere ...

Page 91: ...use is located in the starter relay Install a new main fuse Fuse 58011109110 p 123 Check that the electrical equipment is functioning properly Tip Insert a spare fuse so that it is available if needed Mount the protection caps Mount the starter relay onto the holder and route the cable Finishing work Mount the seat p 54 Install the air filter box cover p 56 ...

Page 92: ...tor cap This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunctions 120 C 248 F Cooling is effected by the air stream The lower the speed the less the cooling effect Dirty cooling fins also reduce the cooling effect 15 2 Radiator cover TC 125 S01296 01 The radiator cover is mounted in front of the left radiator between the radiator shield ...

Page 93: ...During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other compo nents of the cooling system In the event of scalding rinse the a...

Page 94: ...e to cool down before you open the radiator the radiator hoses or other compo nents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately...

Page 95: ...ant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Position the motorcycle upright Place a suitable container under the water pump cover S01292 10 TC 125 Remove screw Take off radiator cap Completely drain the coolant Mount and tighten screw with a new seal ring Guideline Drain plug water pump cover M6 8 Nm 5 9 lbf ft S01293 10 TC 250 TX 300 Re...

Page 96: ...th Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or run ning the engine in an enclosed space Allow the engine to warm up and cool down again Check the cooling system for leaks Check the coolant level p 92 S01288 10 TC 250 TX 300 Make sure that screw is tightened Position the motorcycle upright Completely fill the r...

Page 97: ...y result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or run ning the engine in an enclosed space Allow the engine to warm up and cool down again Check the cooling system for leaks Check the coolant level p 92 ...

Page 98: ...steering range The idle speed must not change If the idle speed changes Adjust the play in the throttle cable p 96 16 2 Adjusting the play in the throttle cable Preparatory work All TC models Turn handle of the fuel tap to the OFF position Figure F00230 10 p 16 TX 300 Turn handle of the fuel tap to the OFF position Figure F00231 10 p 16 Remove the air filter box cover p 55 Remove the seat p 53 Rem...

Page 99: ...ion POS The needle position has the greatest influence in the mid throttle slide range If the engine stutters when accelerating with a partially open throttle slide the jet needle must be lowered If the engine knocks when accelerating at the full power rpm range the jet needle must be raised Cylindrical part of the needle CYL The cylindrical part of the needle has the greatest influence when the t...

Page 100: ...s only minimal 1 4 1 8 1 2 3 4 0 1 1 4 1 8 1 2 3 4 0 1 K00497 01 When the throttle slide is 3 4 open the influence of the main jet is greatest The clip position and the idling jet have only minimal influence When the throttle slide is fully open the influence of the main jet is greatest The clip position and the idling jet have only minimal influence Needle overview The jet needles available are s...

Page 101: ...ctory setting for the carburetor is set for the following values TC 125 Height above sea level 301 750 m 988 2 461 ft Ambient temperature 16 24 C 61 75 F Super unleaded 98 octane mixed with 2 stroke engine oil 1 40 p 129 TC 250 TX 300 Height above sea level 301 750 m 988 2 461 ft Ambient temperature 6 15 C 43 59 F Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 p 129 The idle speed is...

Page 102: ...he fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health haz...

Page 103: ...Plug in connector of the ignition timing map adjustment is located on the frame under the fuel tank S01280 10 TX 300 Plug in connector of the ignition timing map adjustment is located on the frame under the fuel tank Possible states All TC models Soft The plug in connector of the ignition timing map adjustment is discon nected to achieve better rideability Performance The plug in connector of the ...

Page 104: ...t not touch the rider s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load 400692 10 Sit on the vehicle in the riding position and determine distance between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specificat...

Page 105: ...o not touch any parts such as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Preparatory work Tilt the motorcycle to the left and secure against falling in this position Guideline Angle of title approx 45 S01281 10 Main work Remove screws B00056 11 Remove cap adju...

Page 106: ...16 TUNING THE ENGINE 104 Mount and tighten the screws Guideline Screw exhaust control cover TC 250 M5 6 Nm 4 4 lbf ft Screw exhaust control cover TX 300 M5 6 Nm 4 4 lbf ft ...

Page 107: ...ole If no gear oil runs out Add gear oil p 107 Mount and tighten the gear oil monitoring screw Guideline Screw gear oil level check TC 250 M6 10 Nm 7 4 lbf ft Screw gear oil level check TX 300 M6 10 Nm 7 4 lbf ft 17 2 Changing the gear oil Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of sc...

Page 108: ...when running the engine Use an effective exhaust extraction system when starting or run ning the engine in an enclosed space Start the engine and check that it is oil tight S01277 10 TC 250 TX 300 Remove the gear oil drain plug with magnet Remove filler plug Let the gear oil drain fully Thoroughly clean the gear oil drain plug with magnet Clean the sealing surface on the engine Mount and tighten g...

Page 109: ...r oil until it emerges from the drill hole of the gear oil monitoring screw Engine oil SAE 10W 40 p 128 Mount and tighten the gear oil monitoring screw Guideline TC 125 Screw gear oil level check M6 8 Nm 5 9 lbf ft TC 250 TX 300 Screw gear oil level check TC 250 M6 10 Nm 7 4 lbf ft Screw gear oil level check TX 300 M6 10 Nm 7 4 lbf ft Mount and tighten filler plug Finishing work Danger Danger of p...

Page 110: ...ng Remove coarse dirt particles with a gentle spray of water Spray dirty parts with a normal commercial engine cleaner and then brush off with a soft brush Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first After rinsing the motorcycle with a gentle spray of water allow it to dry thoro...

Page 111: ...t of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Refuel p 29 Clean the motorcycle p 108 Change the gear oil p 105 Check the antifreeze and coolant level p 91 Empty the carburetor float chamber p 100 Check the tire air pressure p 84 Store the vehicle in a dry location that is not subject to large fluctuations in tem peratur...

Page 112: ...m Kill switch cable in wiring harness frayed kill switch defective Check the kill switch The connector or ignition coil is loose or oxidized Clean the connector and treat it with contact spray Water in carburetor or jets blocked Check set the carburetor components Engine has no idle Idling jet blocked Check set the carburetor components Adjusting screws on carburetor dis torted Carburetor adjust t...

Page 113: ...g system Check the cooling system for leakage Check the coolant level p 92 Too little air stream Switch off engine when stationary Radiator fins very dirty Clean the radiator fins Foam formation in cooling system Drain the coolant p 93 Refill with coolant p 93 Damaged cylinder head or cylinder head gasket Check the cylinder head and cylinder head gasket Bent radiator hose Change the radiator hose ...

Page 114: ... gear 22 24 Ignition Contactless controlled fully electronic ignition with digital igni tion adjustment type Kokusan Spark plug NGK BR9 ECMVX Spark plug electrode gap 0 60 mm 0 0236 in Starting aid Kick starter 21 1 2 TC 250 Design 1 cylinder 2 stroke engine water cooled with reed intake and exhaust control Displacement 249 cm 15 19 cu in Stroke 72 mm 2 83 in Hole 66 4 mm 2 614 in Exhaust valve be...

Page 115: ...lically activated Transmission 6 gear claw shifted Transmission ratio First gear 15 31 Second gear 16 25 Third gear 20 25 Fourth gear 22 23 Fifth gear 25 22 Sixth gear 26 20 Ignition system Contactless controlled fully electronic ignition with digital igni tion adjustment type Kokusan Spark plug NGK BR 7 ES Spark plug electrode gap 0 60 mm 0 0236 in Starting aid Kick starter and electric starter 2...

Page 116: ... lbf ft Nut cylinder base M8 23 Nm 17 lbf ft Screw cylinder base M8 20 Nm 14 8 lbf ft Screw kick starter M8 25 Nm 18 4 lbf ft Loctite 243 Gear oil drain plug M10x1 15 Nm 11 1 lbf ft Nut rotor M12x1 60 Nm 44 3 lbf ft Gear oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft Spark plug M14x1 25 25 Nm 18 4 lbf ft Nut primary gear M16LHx1 5 130 Nm 95 9 lbf ft Loctite 243 Nut inner clutch hub M18x1 5 1...

Page 117: ...LHx1 5 150 Nm 110 6 lbf ft Loctite 648 21 2 3 TX 300 Screw inner membrane sheets EJOT DELTA PT 35x25 1 Nm 0 7 lbf ft Screw membrane support plate EJOT DELTA PT 30x12 1 Nm 0 7 lbf ft Screw outer membrane sheets EJOT DELTA PT 30x6 1 Nm 0 7 lbf ft Screw angle lever exhaust control M5 6 Nm 4 4 lbf ft Loctite 243 Screw bearing retainer M5 7 Nm 5 2 lbf ft Loctite 243 Screw clutch spring retainer M5 6 Nm...

Page 118: ...haft M8 30 Nm 22 1 lbf ft Loctite 243 Screw cylinder head M8 27 Nm 19 9 lbf ft Screw kick starter M8 25 Nm 18 4 lbf ft Loctite 2701 Nut cylinder base M10 35 Nm 25 8 lbf ft Screw drive chain engine sprocket M10 60 Nm 44 3 lbf ft Loctite 2701 Nut rotor M12x1 60 Nm 44 3 lbf ft Gear oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft Spark plug M14x1 25 25 Nm 18 4 lbf ft Nut inner clutch hub M18x1 5 ...

Page 119: ... 6BFY44 73 6BFY43 73 Main jet 480 490 500 520 540 Idling jet 45 42 5 47 5 Starting jet 80 Needle jet S 1 Idle air adjusting screw Open 1 5 turns 21 3 2 Carburetor basic setting for sandy surfaces TC 125 Idle air adjusting screw Open 1 5 turns Idling jet 45 Jet needle 6BFY44 73 Needle position 3rd position from top Main jet 560 Info If the engine is not running smoothly use a smaller main jet ...

Page 120: ...TA 118 21 3 3 Carburetor tuning TC 125 402669 01 M FT ASL Sea level TEMP Temperature ASO Idle air adjusting screw open IJ Idling jet NDL Needle POS Needle position from top MJ Main jet Info Do not use on sandy terrain ...

Page 121: ...4 73 Main jet 440 430 450 460 Idling jet 42 5 45 47 5 Starting jet 80 Needle jet S 1 Idle air adjusting screw Open 1 5 turns 21 3 5 Carburetor basic setting for sandy surfaces TC 250 Idle air adjusting screw Open 1 5 turns Idling jet 45 Jet needle 6BFY44 73 Needle position 3rd position from top Main jet 480 Info If the engine is not running smoothly use a smaller main jet ...

Page 122: ...TA 120 21 3 6 Carburetor tuning TC 250 402671 01 M FT ASL Sea level TEMP Temperature ASO Idle air adjusting screw open IJ Idling jet NDL Needle POS Needle position from top MJ Main jet Info Do not use on sandy terrain ...

Page 123: ...dle position 3rd position from top Jet needle 6BFY44 73 6BFY43 73 Main jet 430 420 440 450 460 Idling jet 37 5 35 40 Starting jet 80 Needle jet R 8 Idle air adjusting screw Open 1 5 turns 21 3 8 Carburetor tuning TX 300 402675 01 M FT ASL Sea level TEMP Temperature ASO Idle air adjusting screw open IJ Idling jet ...

Page 124: ... Frame Central tube frame made of chrome molybdenum steel tubing Fork WP Performance Systems Upside down AER 48 Suspension travel Front 310 mm 12 2 in Rear 300 mm 11 81 in Fork offset 22 mm 0 87 in Shock absorber TC 125 WP Performance Systems 5018 DCC Link Shock absorber TC 250 WP Performance Systems 5018 DCC Link Shock absorber TX 300 WP Performance Systems 5018 DCC Link Brake system Disc brakes ...

Page 125: ...OMAX MX3S TC 250 80 100 21 51M TT Dunlop GEOMAX MX3S 110 90 19 62M TT Dunlop GEOMAX MX3S TX 300 90 90 21 54M TT Dunlop GEOMAX AT81F 110 100 18 64M TT Dunlop GEOMAX AT81 Additional information is available in the Service section under www husqvarna motorcycles com 21 8 Fork 21 8 1 TC 125 Fork part number 34 18 8Q 01 Fork WP Performance Systems Upside down AER 48 Compression damping Comfort 15 click...

Page 126: ... part number 34 18 8Q 73 Fork WP Performance Systems Upside down AER 48 Compression damping Comfort 15 clicks Standard 12 clicks Sport 10 clicks Rebound damping Comfort 15 clicks Standard 12 clicks Sport 10 clicks Air pressure 9 6 bar 139 psi Fork length 950 mm 37 4 in Oil capacity external mecha nism left 200 40 20 ml 6 76 1 35 0 68 fl oz Fork oil SAE 4 48601166S1 p 128 Oil capacity external mech...

Page 127: ...018 DCC Link Compression damping low speed Comfort 17 clicks Standard 15 clicks Sport 13 clicks Compression damping high speed Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Rebound damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Spring preload 5 mm 0 2 in Spring rate Weight of rider 65 75 kg 143 165 lb 39 N mm 223 lb in Weight of rider 75 85 kg 165 187 lb 42 N mm 240 lb in Weight...

Page 128: ...inal TX 300 M5 2 5 Nm 1 84 lbf ft Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Nut cable on starter motor TX 300 M6 4 Nm 3 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw battery support bracket TX 300 M6 10 Nm 7 4 lbf ft Screw chain sliding guard M6 6 ...

Page 129: ...m 33 2 lbf ft Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Nut frame on linkage lever M14x1 5 80 Nm 59 lbf ft Nut linkage lever on swingarm M14x1 5 80 Nm 59 lbf ft Nut linkage lever to angle lever M14x1 5 80 Nm 59 lbf ft Nut swingarm pivot M16x1 5 100 Nm 73 8 lbf ...

Page 130: ...ecommended supplier Bel Ray Moto Chill Racing Coolant Engine oil SAE 10W 40 Standard classification JASO T903 MA p 131 SAE p 131 SAE 10W 40 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corre sponding properties mineral engine oil Recommended supplier Bel Ray EXL Mineral 4T Engine oil 2 stroke Standard classificatio...

Page 131: ...leaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 Standard classification DIN EN 228 JASO FD p 131 1 60 Mixture ratio 1 60 Engine oil 2 stroke p ...

Page 132: ...ife grease Recommended supplier Bel Ray Waterproof Grease Offroad chain spray Guideline Recommended supplier Bel Ray Blue Tac Chain Lube Oil for foam air filter Recommended supplier Bel Ray Foam Filter Oil Preserving materials for paints metal and rubber Recommended supplier Bel Ray Silicone Detailer Protectant Spray Universal oil spray Recommended supplier Bel Ray 6 in 1 ...

Page 133: ... In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says nothing about quality JASO FD JASO FD is a class...

Page 134: ...25 LIST OF ABBREVIATIONS 132 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 135: ...ing 66 Chain tension adjusting 65 checking 65 Chassis number 12 Choke 17 Clutch fluid level checking correcting 70 fluid changing 70 Clutch lever 14 basic position adjusting 69 Compression damping fork adjusting 40 Compression damping high speed shock absorber adjusting 34 Compression damping low speed shock absorber adjusting 34 Coolant draining 93 refilling 93 Coolant level checking 91 92 Coolin...

Page 136: ...er yarn filling changing 59 installing 59 removing 58 Motorcycle cleaning 108 lift stand raising with 43 lift stand removing from 43 O Operating substances 9 Owner s Manual 8 P Plug in stand 18 Preparing for use advice on first use 20 after storage 109 checks and maintenance work when preparing for use 26 Protective clothing 7 R Radiator cover 90 installing 90 removing 91 Rear sprocket checking 66...

Page 137: ...nical data capacities 122 carburetor 117 chassis 122 chassis tightening torques 126 electrical system 123 engine 112 engine tightening torques 113 fork 123 shock absorber 124 tires 123 Throttle cable play adjusting 96 checking 96 Throttle cable routing checking 68 Throttle grip 14 Tire air pressure checking 84 Tire condition checking 84 Transport 28 Troubleshooting 110 111 Type label 12 U Use defi...

Page 138: ... 3402094en 3402094en 04 2016 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer Husqvarna Motorcycles GmbH ...

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