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Husqvarna Supermoto 701 2021, Owner'S Manual, Page: 214 / 278

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Husqvarna Supermoto 701 2021 Owner'S Manual Download Page 214

18 SERVICE WORK ON THE ENGINE

212

18.1

Changing the fuel screen

Danger

Fire hazard

 

Fuel is highly flammable.

The fuel in the fuel tank expands when warm and can escape if overfilled.

–

Do not fuel the vehicle in the vicinity of open flames or lit cigarettes.

–

Switch off the engine for refueling.

–

Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.

–

If any fuel is spilled, wipe it off immediately.

–

Observe the specifications for refueling.

Warning

Danger of poisoning

 

Fuel is poisonous and a health hazard.

–

Avoid skin, eye and clothing contact with fuel.

–

Immediately consult a doctor if you swallow fuel.

–

Do not inhale fuel vapors.

–

In case of skin contact, rinse the affected area with plenty of water.

–

Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.

–

Change your clothing in case of fuel spills on them.

Summary of Contents for Supermoto 701 2021

Page 1: ...OWNER S MANUAL 2021 701 Supermoto Art no 3402465en ...

Page 2: ......

Page 3: ... at the time of publication However minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding Husqvarna Motorcycles GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt...

Page 4: ...n permission of the copyright owner ISO 9001 12 100 6061 Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by TÜV Management Service Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria This document is valid for the following models 701 SUPERMOTO...

Page 5: ...auxiliary substances 18 3 3 Spare parts accessories 18 3 4 Service 19 3 5 Figures 19 3 6 Customer service 19 4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example 20 4 2 View of vehicle rear right example 22 5 SERIAL NUMBERS 24 5 1 Vehicle identification number 24 5 2 Type label 25 5 3 Key number 26 5 4 Engine number 26 5 5 Fork part number 27 5 6 Shock absorber article number 27 6 CONTROLS ...

Page 6: ...ce 2 50 7 9 Average speed 1 51 7 10 Average speed 2 51 7 11 Riding time 1 52 7 12 Riding time 2 53 7 13 Service hour counter 53 7 14 Clock 54 7 15 Service interval display 54 7 16 Tachometer 55 7 17 Odometer 56 7 18 Gear display 57 7 19 Service display 57 7 20 Distance fuel reserve 58 8 PREPARING FOR USE 59 8 1 Advice on preparing for first use 59 8 2 Running in the engine 61 8 3 Loading the vehic...

Page 7: ...the handlebar position 97 12 SERVICE WORK ON THE CHASSIS 100 12 1 Raising the motorcycle with a lift stand 100 12 2 Removing the motorcycle from the lift stand 100 12 3 Raising the motorcycle with the rear lifting gear 101 12 4 Removing the rear of the motorcycle from the wheel stand 102 12 5 Lifting the motorcycle with the front lifting gear 103 12 6 Taking the motorcycle off the front lifting ge...

Page 8: ... 4 Checking the front brake fluid level 139 13 5 Adding front brake fluid 140 13 6 Checking the front brake linings 143 13 7 Checking the free travel of foot brake lever 144 13 8 Adjusting the basic position of the foot brake lever 145 13 9 Checking the rear brake fluid level 147 13 10 Adding rear brake fluid 148 13 11 Checking the rear brake linings 150 14 WHEELS TIRES 152 14 1 Removing the front...

Page 9: ...evel 196 16 3 Checking the coolant level 198 16 4 Draining the coolant 200 16 5 Filling bleeding the cooling system 201 16 6 Changing the coolant 204 17 TUNING THE ENGINE 208 17 1 Changing the riding mode 208 17 2 Adjusting traction control 209 17 3 Checking the basic position of the shift lever 210 17 4 Adjusting the basic position of the shift lever 211 18 SERVICE WORK ON THE ENGINE 212 18 1 Cha...

Page 10: ... 4 Chassis 247 22 5 Electrical system 249 22 6 Tires 250 22 7 Fork 250 22 8 Shock absorber 251 22 9 Chassis tightening torques 253 23 SUBSTANCES 260 24 AUXILIARY SUBSTANCES 263 25 STANDARDS 265 26 INDEX OF SPECIAL TERMS 266 27 LIST OF ABBREVIATIONS 267 28 LIST OF SYMBOLS 268 28 1 Red symbols 268 28 2 Yellow and orange symbols 268 28 3 Green and blue symbols 269 INDEX 270 ...

Page 11: ...symbol requires specialist knowledge and technical understanding In the interests of your own safety have these jobs performed by an authorized Husqvarna Motorcycles workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more ...

Page 12: ... rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms which are explained in the glossary ...

Page 13: ...n arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number of safety instructions need to be followed to operate the product described safely There...

Page 14: ...invariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note Identifies a danger that will lead to considerable machine and material damage...

Page 15: ...ivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencers baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of pa...

Page 16: ...g the engine in an enclosed space Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operate the vehicle when it is in perfect technical c...

Page 17: ...e must be at a standstill models without ignition lock or remote key Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parentheses Example bearing puller 15112017000 During assembly use new parts to replace parts which cannot be reused e g self locking screws and nuts expansion screws seals sealing rings O rings pins a...

Page 18: ...dvise you 2 10 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains useful information and many tips on how to operate handle and service your motor cycle This is the only way to find out how best to customize the vehicle for your own use and how you can protect yourself from injury Info Store the Owner ...

Page 19: ...r download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 20: ... sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or recommended by Husqvarna Motorcycles and have them installed by an authorized Husqvarna Motorcycles workshop Husq varna Motorcycles accepts no liability for other products and a...

Page 21: ...that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle The relevant mileage or time interval is whichever occurs first 3 5 Figures The figures contained in the manual may depict special equipment In the interest of clarity some components may be shown disassembled or may not be shown at all It...

Page 22: ...4 VIEW OF VEHICLE 20 4 1 View of vehicle front left example V01895 10 ...

Page 23: ...VIEW OF VEHICLE 4 21 1 Clutch lever p 28 2 Fuel tank filler cap 3 Grab handles p 37 4 Passenger foot pegs p 38 5 Side stand p 40 6 Seat release p 37 7 Shift lever p 38 ...

Page 24: ...4 VIEW OF VEHICLE 22 4 2 View of vehicle rear right example V01896 10 ...

Page 25: ...n and steering lock p 34 2 Horn button p 29 2 Turn signal switch p 30 2 Light switch p 30 3 Start button p 32 3 Emergency OFF switch p 31 4 Throttle grip p 29 5 Hand brake lever p 28 6 Level viewer engine oil 7 Foot brake lever p 39 ...

Page 26: ...5 SERIAL NUMBERS 24 5 1 Vehicle identification number 401945 10 The vehicle identification number 1 is stamped on the right side of the steering head ...

Page 27: ...SERIAL NUMBERS 5 25 5 2 Type label H01055 10 The Europe type label 1 is located on the right side of the frame The Australia type label 2 is located on the left side of the frame ...

Page 28: ...e key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number 401949 10 The engine number 1 is stamped on the left side of the engine under the engine sprocket ...

Page 29: ...5 5 Fork part number 401947 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402025 10 The shock absorber article number 1 is on the left side of the shock absorber ...

Page 30: ... is fitted on the handlebar on the left The clutch is activated hydraulically and adjusts itself automati cally 6 2 Hand brake lever V01904 10 The hand break lever 1 is fitted on the right side of the handle bar The hand brake lever operates the front brake ...

Page 31: ...grip 1 is fitted on the right side of the handlebar 6 4 Horn button V01907 10 Horn button 1 is fitted on the left side of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is operated in this position ...

Page 32: ...ards In this position the high beam and the tail light are switched on 6 6 Turn signal switch V01907 11 The turn signal switch 1 is fitted on the left side of the handle bar Possible states Turn signal off Left turn signal on Turn signal switch pressed to the left The turn signal switch returns to the center position after activation Right turn signal on Turn signal switch pressed to the right The...

Page 33: ...906 11 The emergency OFF switch 1 is fitted on the right side of the handlebar Possible states Emergency OFF switch off In this position the igni tion circuit is interrupted a running engine stops and the engine cannot be started Emergency OFF switch on This position is neces sary for operation as the ignition circuit is closed ...

Page 34: ...6 9 Combination switch V01908 01 The combination switch is fitted on the left side of the handlebar Possible states 1 STREET Riding mode STREET and traction con trol are activated when LED 1 lights up 1TC STREET without TC When LEDs 1 and TC light up riding mode STREET is active and traction control is deactivated 2 SPORT If LED 2 is lit up riding mode SPORT a subsequently active traction control ...

Page 35: ...s button MAP on the combination switch to change the rid ing mode the traction control and the ABS mode The traction control is activated or deactivated using button TC on the combination switch Info Each time the ignition is switched on all three switch LEDs light up for a function check If all three LEDs light up during operation an error has been detected by the engine control unit Contact an a...

Page 36: ...s position the ignition circuit is interrupted a running engine stops and a non running engine will not start The ignition key can be removed Ignition on ON In this position the ignition circuit is closed and the engine can be started Steering locked In this position the ignition circuit is interrupted and the steering locked The ignition key can be removed ...

Page 37: ...amp lights up blue The high beam is switched on Fuel level warning lamp lights up orange The fuel level has reached the reserve mark Malfunction indicator lamp lights up orange The OBD has detected a malfunction in the vehicle elec tronics Come safely to a halt and contact an autho rized Husqvarna Motorcycles workshop The coolant temperature warning lamp lights up red The coolant temperature has r...

Page 38: ...ely taking care not to endanger yourself or other road users in the process and switch off the engine TC indicator lamp lights up flashes yellow If the TC indicator light lights up the cornering MTC p 75 is not active If the TC indicator light and both ride mode lamps light up at same time a malfunction has been detected Contact an authorized Husq varna Motorcycles workshop The TC indicator light ...

Page 39: ...at release V00492 10 The loop 1 unlocks the seat 6 13 Grab handles S00997 10 The grab handles 1 are used for moving the motorcycle around If you carry a passenger the passenger can hold onto the grab handles during the trip ...

Page 40: ...foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a passenger Passenger foot pegs folded down For operation with a passenger 6 15 Shift lever 401950 10 The shift lever 1 is mounted on the left side of the engine ...

Page 41: ...s can be seen in the photograph The neutral or idle position is between the first and second gears 6 16 Foot brake lever 401956 10 Foot brake lever 1 is located in front of the right footrest The rear brake is engaged with the foot brake lever ...

Page 42: ...must be folded up during motorcycle use The side stand is coupled with the safety starting system see the riding instructions Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when rid ing the motorcycle The safety starting system is inactive ...

Page 43: ...fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in ca...

Page 44: ...ronment Do not allow fuel to enter the groundwater the soil or the sewage system V00525 10 Lift cover 1 of fuel tank filler cap and insert the ignition key Turn the ignition key 90 counterclockwise and take off the fuel tank filler cap Info The fuel tank filler cap has a fuel tank breather ...

Page 45: ...CONTROLS 6 43 6 19 Closing the fuel tank filler cap H00393 01 Put the fuel tank filler cap back on and turn the ignition key 90 clockwise Remove the ignition key and fold down the cover ...

Page 46: ...ndicator lights p 35 6 Gear display p 57 7 button 7 2 Activation and test S04360 01 Activating combination instrument The combination instrument is activated when the ignition is switched on Display test To enable you to check that the display is functioning properly all display segments light up briefly ...

Page 47: ...u is displayed Info In the setup menu all the indicators can be activated and deactivated S04362 01 Press the button to select the desired indicator Press the button to activate or deactivate the selected indi cator Info An activated indicator flashes quickly A deactivated indicator flashes slowly Press the button repeatedly until the setup menu is closed ...

Page 48: ...ined and converted accordingly Make the setting according to the country Condition The motorcycle is stationary S04361 01 Press and hold both buttons for 3 5 seconds The Setup menu is displayed Press the button repeatedly until km or mp flashes on the indicator Press the button to change from km to mp or from mp to km Press the button The settings made are adopted and the setup menu is closed ...

Page 49: ... select the 24 h display or 12 h display for the clock Confirm the selection using the button The setting is adopted and the combination instrument automatically changes to the next menu item S04367 01 Press the button to set the hour Confirm the selection using the button The setting is adopted and the combination instrument automatically changes to the next menu item Press the button to set the ...

Page 50: ...shown on the combination instrument Press and hold the button until the service interval display starts flashing Press the button repeatedly until the desired service interval is displayed Info The indicator can be set within the range of 500 to 10 000 Press and hold the button for 3 5 seconds until the indica tor is no longer flashing ...

Page 51: ...ion instrument TR1 shows distance 1 since the last reset e g between two refueling stops Info If the value of 9999 9 is exceeded TR1 is automatically reset to 0 0 Briefly press the button Next display mode Briefly press the button Next display mode Press the button for 2 3 seconds TR1 is reset to 0 0 ...

Page 52: ...ion instrument TR2 shows distance 2 since the last reset e g between two refueling stops Info If the value of 9999 9 is exceeded TR2 is automatically reset to 0 0 Briefly press the button Next display mode Briefly press the button Next display mode Press the button for 2 3 seconds TR2 is reset to 0 0 ...

Page 53: ...y press the button Next display mode Briefly press the button Next display mode Press the button for 2 3 seconds A1 is reset to 0 0 7 10 Average speed 2 S04372 01 Press the or button repeatedly until A2 is shown on the combination instrument A2 shows average speed 2 since the last reset Briefly press the button Next display mode Briefly press the button Next display mode ...

Page 54: ...ime 1 S04373 01 Press the or button repeatedly until T1 is shown on the combination instrument T1 shows riding time 1 since the last reset Briefly press the button Next display mode Briefly press the button Next display mode Press the button for 2 3 seconds T1 is reset to 0 0 ...

Page 55: ...iding time 2 since the last reset Briefly press the button Next display mode Briefly press the button Next display mode Press the button for 2 3 seconds T2 is reset to 0 0 7 13 Service hour counter S04365 01 Press the or button repeatedly until ART is shown on the combination instrument ART shows the motorcycle s operating hours ...

Page 56: ...tedly until CLK is shown on the combination instrument CLK shows the time 7 15 Service interval display S04394 10 Press the or button repeatedly until SER is shown on the combination instrument SER shows the remaining kilometers until the next service is due ...

Page 57: ... Press the or button repeatedly until RPM is shown on the combination instrument Guideline Speed per symbol approx 8 1 000 rpm 88 3 000 rpm 888 4 000 rpm 8888 5 000 rpm 88888 7 000 rpm 888888 9 000 rpm RPM shows the current engine speed ...

Page 58: ...llowing cases The coolant temperature is lower than 35 C and the engine speed has reached 6500 rpm or the recommended shift speed of 8000 rpm has been reached The tachometer flashes with a fast frequency 10 Hz when the maximum engine speed is reached 7 17 Odometer S04379 01 Press the or button repeatedly until ODO is shown on the combination instrument ODO shows the motorcycle s overall mileage ...

Page 59: ...s the engaged gear Info The gear display is at the left of the display 7 19 Service display S04382 01 The service display is at the top left of the display Info If the service display appears a service is due Contact an authorized Husqvarna Motorcycles workshop ...

Page 60: ... TR1 F appears on the display and the fuel level warning lamp 1 lights up This indicator can be closed by pressing the or button Info This indicator shows the distance traveled since the beginning of the fuel reserve When the indicator is closed the fuel level warning lamp continues to be lit up ...

Page 61: ... gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char acteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires wi...

Page 62: ... foot off the foot brake lever if you do not want to brake Info When using your vehicle remember that others may feel disturbed by excessive noise Make sure that the pre sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop You will receive a delivery certificate when the vehicle is handed over Before riding for the first time read the entire Owner s Manual care...

Page 63: ...ests when riding Do not make any trips that exceed your ability and experience Run the engine in p 61 8 2 Running in the engine During the run in phase do not exceed the specified vehicle speed in the respective gear Guideline During the first 1 000 km 620 mi Maximum speed per gear first gear 50 km h 31 1 mph second gear 70 km h 43 5 mph third gear 90 km h 55 9 mph fourth gear 110 km h 68 4 mph fi...

Page 64: ... accidents Improper mounting of cases or the tank rucksack impairs the handling charac teristic Mount and secure cases and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Carrying luggage alters handling characteristics at high speed Adapt your speed to your payload Ride more slowly if your motorcycle is loaded with cases or other luggage Maximum speed with b...

Page 65: ... to your payload Warning Danger of accidents Pieces of luggage which have slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Fire hazard The hot exhaust system may burn luggage Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as p...

Page 66: ...8 PREPARING FOR USE 64 Guideline Maximum permissible overall weight 350 kg 772 lb Maximum permissible front axle load 150 kg 331 lb Maximum permissible rear axle load 200 kg 441 lb ...

Page 67: ...r brake fluid level p 147 Check the front brake linings p 143 Check the rear brake linings p 150 Check that the brake system is functioning properly Check the coolant level p 198 Check the chain for dirt p 117 Check the chain tension p 120 Check the tire condition p 165 Check tire pressure p 169 Check the settings of all controls and ensure that they can be operated smoothly Check that the electri...

Page 68: ... in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is discharged or missing If the 12 V battery is discharged or defective malfunctions in the vehicle electronics can occur espe cially when starting Never operate the vehicle with a discharged 12 V battery or without a 12 V battery Note Engine damage High revving speed with...

Page 69: ... transmission to neutral position Green idle indicator lamp N lights up Press start button Info Do not press the start button until the combination instrument function check has finished Do not open the throttle to start Press the starter for a maximum of 5 seconds Wait for a least 5 seconds before trying again This motorcycle is equipped with a safety starting sys tem You can only start the engin...

Page 70: ...anger of accidents Abrupt load alterations can cause the vehicle to get out of control Avoid abrupt load alterations and sudden braking actions Adapt your speed to the road conditions Warning Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ignition key ...

Page 71: ...at places his or her feet on the pas senger foot pegs and holds on to the rider or the grab handles Note the regulations governing the minimum age of passengers in your country Warning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents ...

Page 72: ...clothing and helmet and luggage Do not exceed the maximum permissible overall weight or the axle loads Warning Danger of accidents Pieces of luggage which have slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as yo...

Page 73: ...switch off the engine park the vehicle prop erly and contact an authorized Husqvarna Motorcycles workshop 401950 11 Shift into a higher gear when conditions allow incline road situation etc Release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever and open the throttle Info You can see the positions of the 6 forward gears in the figure The...

Page 74: ...ss the start button The transmission must not be shifted into neutral Switch off the engine if you are likely to be running at idle speed or stationary for a long time Avoid frequent and lengthy slipping of the clutch This causes the engine oil engine and cooling system to heat up Ride at a low engine speed instead of at a high engine speed with a slipping clutch If the oil pressure warning lamp l...

Page 75: ...urth gear 45 km h 28 mph Fourth gear to fifth gear 50 km h 31 1 mph Fifth gear to sixth gear 55 km h 34 2 mph Easy Shift allows you to shift down in the speed range shown without pulling the clutch lever Guideline Maximum speed before gear change Sixth gear to fifth gear 165 km h 102 5 mph Fifth gear to fourth gear 145 km h 90 1 mph Fourth gear to third gear 120 km h 74 6 mph Third gear to second ...

Page 76: ...ft up and down without actuating the clutch Because there is no need to close the throttle grip uninterrupted gear shifts are possible Easy Shift uses the shifter shaft position to check whether or not a shift should be initiated and sends a corresponding signal to the engine control unit ...

Page 77: ...rcycle traction control is switched off the rear wheel may spin during strong acceleration and on sur faces with low grip resulting in a risk of crashing After the ignition is switched on motorcycle traction con trol is enabled again The motorcycle traction control MTC is switched on and off on the left combination switch using the TC button Info When the motorcycle traction control is active the ...

Page 78: ...ed Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever if you do not want to brake Warning Danger of accidents Higher total weight increases the stopping distance Take the longer stopping distance into acc...

Page 79: ...rom the protective effect Warning Danger of accidents The rear wheel can lock due to the engine braking effect Pull in the clutch if you perform emergency or full braking or if you brake on a slippery ground To brake release the throttle and apply the front and rear brakes at the same time Info When the ABS is enabled you can achieve maximum braking power even on low grip surfaces such as sandy we...

Page 80: ...orization endanger themselves and others Do not leave the vehicle unattended if the engine is running Protect the vehicle against access by unauthorized persons Lock the steering and remove the ignition key if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engin...

Page 81: ...on Switch off the ignition by turning the ignition key to the OFF position Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers This discharges the 12 V battery You should therefore always switch off the engine with the ignition lock the emergency OFF switch is intended for emergen...

Page 82: ... hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401448 01 Switch off the engine and remove the ignition key Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over ...

Page 83: ...led wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel c...

Page 84: ...ll result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system ...

Page 85: ...Switch off the engine Open fuel tank filler cap p 41 Fill the fuel tank with fuel up to level A Guideline Level A 20 mm 0 79 in Fuel tank capacity approx 12 7 l 3 36 US gal Super unleaded ROZ 95 p 262 Close the fuel tank filler cap p 43 ...

Page 86: ...ways be found on Husqvarna Motorcycles Dealer net Your authorized Husqvarna Motorcycles dealer will be glad to advise you 10 2 Required work every 24 months every 12 months every 20 000 km 12 400 mi every 10 000 km 6 200 mi after 1 000 km 620 mi Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Program the shift shaft sensor Check that the electrical system is functioning ...

Page 87: ...level of the hydraulic clutch p 131 Check the free travel of the foot brake lever p 144 Check the shock absorber and fork for leaks Perform a fork service and shock absorber service as needed and depending on how the vehicle is used Clean the dust boots of the fork legs p 105 Check the steering head bearing for play Check the tire condition p 165 Check tire pressure p 169 Check the spoke tension p...

Page 88: ...age and routing without sharp bends Change the air filter Clean the air filter box Check the fuel pressure Check the headlight setting p 192 Check that the radiator fan is functioning properly Final check Check the vehicle is roadworthy and take a test ride Read out the fault memory after the test ride using the Husqvarna Motorcycles diag nostics tool Set the service interval p 48 Make a service e...

Page 89: ... for play Check the wheel bearing for play Empty the drainage hoses Grease all moving parts e g side stand hand lever chain and check for smooth operation Check all hoses e g fuel coolant bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the tightness of the safety relevant screws and nuts which are easily accessi ble Change the coolant p 204 One time interval Periodi...

Page 90: ...The table is located on the underside of the front rider s seat These adjustments should be understood as a guideline and should always be the basis for one s own personal suspension setting Do not change the adjustments at random as otherwise the riding characteristics could deteriorate particularly at high speeds 11 2 Adjusting the compression damping of the fork Info The hydraulic compression d...

Page 91: ...is located in left fork leg COMP white adjusting screw The rebound damping is located in right fork leg REB red adjusting screw Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping ...

Page 92: ...ll go Info Adjusting screw 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjusting screw The compression damping is located in left fork leg COMP white adjusting screw Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload...

Page 93: ...n and not to the vehicle speed The high speed compression adjuster for example has an effect when riding over an asphalt edge the rear wheel suspension compresses quickly The low speed compression adjuster has an effect for example when riding over long ground swells the rear wheel suspension compresses slowly These two ranges can be adjusted separately although the transition between high speed a...

Page 94: ... compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help Info The low speed compression adjuster takes effect during slow to normal compression of the shock absorber V00494 10 Turn adjusting screw 1 clockwise with a screwdriver as far as the last perceptible click Info Do not loosen fitting 2 Turn counterclockwise by the number...

Page 95: ...ounter clockwise to reduce damping 11 6 Adjusting the high speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help ...

Page 96: ...rew 1 all the way clockwise with a socket wrench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline High speed compression damping Comfort 2 turns Standard 1 5 turns Sport 1 turn Full payload 1 turn Info Turn clockwise to increase damping turn counter clockwise to reduce damping ...

Page 97: ...r is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help S01000 10 Turn adjusting screw 1 clockwise up to the last perceptible click Turn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full p...

Page 98: ...e damping 11 8 Handlebar position S02163 10 The holes on the handlebar support are placed at a distance of A from the center Hole distance A 3 5 mm 0 138 in The handlebar can be mounted in 2 different positions This allows the handlebar to be mounted in the most comfortable position for the rider ...

Page 99: ...dlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent ...

Page 100: ...nk the cables and lines Remove screws 2 Remove handlebar support 3 Position rubber bushings 4 and push through nuts 5 from below Place the handlebar support in the required position Info The handlebar supports are longer and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 2 Guideline Screw handle bar support M10 45 Nm 33 2 lbf ft Loctite 243 ...

Page 101: ... handlebar clamp Mount screws 1 but do not tighten yet Handlebar clamp marking A is aligned with center line A of the handlebar scale First bolt the handlebar clamp with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Tighten screws 1 evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft ...

Page 102: ...the vehicle on a firm and level surface 401942 01 Raise the motorcycle in the area of the footrest bracket Neither wheel is in contact with the ground Secure the motorcycle against falling over 12 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 103: ... the motorcycle from the lift stand and rest it on side stand 1 Remove the lift stand 12 3 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 104: ...wheel work stand 6932995500033 Stand the motorcycle upright align the lifting gear to the link fork and the adapters and raise the motorcycle 12 4 Removing the rear of the motorcycle from the wheel stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 105: ...the rear wheel stand and lean the vehicle on side stand 1 12 5 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Preparatory work Raise the motorcycle with the rear lifting gear p 101 ...

Page 106: ...e lifting gear at the front Front wheel work stand small 6112996500033 Info Always raise the motorcycle at the rear first Lift the motorcycle at the front 12 6 Taking the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Page 107: ... boots of the fork legs Preparatory work Remove the fork protector p 107 H00400 10 Main work Push dust boots 1 of both fork legs downward Info The dust boots remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak ...

Page 108: ...Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 264 Press the dust boots back into their installation position Remove excess oil Finishing work Install the fork protector p 107 ...

Page 109: ...e screws 3 on the right fork leg Take off the fork protector 12 9 Installing the fork protector H00401 11 Position the fork protector on the left fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line wiring harness and clamp Mount and tighten screws 2 Position the fork protector on the right fork leg Mount and tighten screws 3 ...

Page 110: ...ork legs Preparatory work Raise the motorcycle with a lift stand p 100 S04585 12 Main work Release bleeder screws 1 Any excess pressure escapes from the interior of the fork Tighten the bleeder screws Info Carry out this operation on both fork legs Finishing work Remove the motorcycle from the lift stand p 100 ...

Page 111: ... back and lift it off 12 12 Mounting the seat V00497 10 Stretch the seat at the front ends slightly and position holding tabs 1 on holders 2 The holding tabs engage in the holder Press holding tab 3 into the bushings A Insert locking pin 4 into the lock housing 5 and push down the rear of the seat until the locking pin engages with an audible click Check finally that the seat is correctly mounted ...

Page 112: ...rk Remove the seat p 109 V00796 10 Main work Take the hexagon socket wrench for loosening and mounting screws 1 and 2 from attachment A on the underside of the seat Remove screws 1 Remove screws 2 Take off the left side cover Open the tool set compartment and take out tool set 3 ...

Page 113: ...rews is located in holder A on the underside of the seat Take off the left side cover Open the tool set compartment and store tool set 3 Close the tool set compartment Position the left side cover Mount and tighten screws 2 Guideline Screw trim M5x12 3 5 Nm 2 58 lbf ft Mount and tighten screws 1 Guideline Screw front spoiler M5x17 3 5 Nm 2 58 lbf ft Make sure the tool is reinserted in holder A ...

Page 114: ... CHASSIS 112 Finishing work Mount the seat p 109 12 15 Take off the side cover Preparatory work Remove the seat p 109 V01485 10 Main work Remove screws 1 and 2 Take off the side cover Repeat these steps on the opposite side ...

Page 115: ...and tighten screws 1 Guideline Screw trim M5x12 3 5 Nm 2 58 lbf ft Mount and tighten screws 2 Guideline Screw front spoiler M5x17 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side Finishing work Mount the seat p 109 12 17 Removing front fender Preparatory work Remove the headlight mask with the headlight p 187 ...

Page 116: ...nder 12 18 Installing front fender F00595 10 Main work Position front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the headlight mask with the headlight p 188 ...

Page 117: ...ORK ON THE CHASSIS 12 115 Check the headlight setting p 192 12 19 Removing the air filter Preparatory work Remove the seat p 109 V00498 10 Main work Remove screws 1 Remove the upper part of the air filter box 2 ...

Page 118: ...if it is equipped with an air filter Remove air filter 3 12 20 Installing the air filter V00500 10 Main work Clean the air filter box Mount air filter 1 Info The air filter must lie flush against the air filter box along the entire sealing surface A If the air filter is not mounted correctly dust and dirt may enter the engine and result in damage Hook air filter box top 2 into the front of the air...

Page 119: ... and tighten screws 3 Guideline Screw upper part of the air filter box M6 2 Nm 1 5 lbf ft Finishing work Mount the seat p 109 12 21 Checking the chain for dirt 400678 01 Check the chain for heavy soiling If the chain is very dirty Clean the chain p 118 ...

Page 120: ... the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The service life of the chain depends largely on its maintenance P...

Page 121: ...n work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 263 After drying apply chain spray Street chain spray p 264 Finishing work Remove the rear of the motorcycle from the wheel stand p 102 ...

Page 122: ... too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification ...

Page 123: ...hain upward at a distance B from the chain slid ing guard and determine chain tension A Info The top part of chain C must be taut Chain wear is not always even Repeat this measure ment at different chain positions Chain tension A 5 mm 0 2 in Distance B to chain sliding guard 30 mm 1 18 in If the chain tension does not meet the specification Adjust the chain tension p 122 Remove the rear of the mot...

Page 124: ...ine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Check the chain...

Page 125: ...right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The top chain section must be taut Chain wear is not always even Repeat this measure ment at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guid...

Page 126: ...k Raise the motorcycle with the rear lifting gear p 101 100132 10 Main work Shift the transmission into neutral Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Page 127: ...fo Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on an old w...

Page 128: ...e of the chain pins is in line with or below the chain sliding guard Replace the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain sliding guard M6 8 Nm 5 9 lbf ft Loctite 243 ...

Page 129: ...er edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft ...

Page 130: ...hain guide If the light part of the chain guide is worn Change the chain guide H00409 01 Check that the chain guide is firmly seated If the chain guide is loose Tighten the screws on the chain guide Guideline Screw chain guide M6 8 Nm 5 9 lbf ft Finishing work Remove the rear of the motorcycle from the wheel stand p 102 ...

Page 131: ...Condition Number of teeth 44 teeth Insert nut 3 in hole A Position the chain guide Mount and tighten screws 1 and 2 Guideline Screw chain guide M6 8 Nm 5 9 lbf ft Condition Number of teeth 45 teeth Insert nut 3 in hole B Position the chain guide Mount and tighten screws 1 and 2 Guideline Screw chain guide M6 8 Nm 5 9 lbf ft ...

Page 132: ...ckwise the clutch lever moves away from the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding H00410 10 Adjust the basic position of the clutch lever to your hand size by turning adjusting screw 1 When adjusting the clutch lever make sure to leave a mini mum clearance to other parts of the vehicle Guidel...

Page 133: ...clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Note Environmental hazard Hazardous substances cause environmental da...

Page 134: ...ed parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Move the clutch fluid reservoir mounted on the handlebar to a horizontal position V00501 10 Remove screws 1 Take off cover 2 with membrane 3 Check the fluid level Fluid level A below con tainer rim 4 mm 0 16 in If the fluid level does not meet specifications Correct the fluid level of the hydraulic clutch Brake f...

Page 135: ...SERVICE WORK ON THE CHASSIS 12 133 Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 136: ...tion of the ABS Only allow the rear wheel to spin with the front brake applied if the ABS is switched off burn out Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles Only use tires wheels approved by Husqvarna Motor cycles with the corresponding speed index Maintain the specified tire pressure ...

Page 137: ...loaded with a high center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your riding style to the road conditions and your driving ability Warning Danger of accidents An incorrectly selected ABS mode makes control of the vehicle considerably more difficult The ABS modes are each only suitable for certain condi tions Always select an ABS mode that...

Page 138: ...s regulating the brake pressure The control function causes a slight pulsing of the hand and foot brake levers The ABS warning lamp 3 must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it lights up while riding this indicates a fault in the ABS In this case the ABS is no longer enabled and the wheels may lock during braking ...

Page 139: ...the ABS control dependent on the angle of inclination and pitch This can prevent locking and slip ping of the wheels during braking when the vehicle is inclined riding in curves within the physical limitations 13 2 Adjusting the basic position of the hand brake lever H00411 10 Adjust the basic position of the hand brake lever to your hand size by turning adjusting wheel 1 Info Push the hand brake ...

Page 140: ... help 100135 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear will reduce the thickness of the brake disc at contact surface 1 of the brake linings Brake discs wear limit front 4 0 mm 0 157 in rear 4 5 mm 0 177 in If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake disc Check the front and r...

Page 141: ...elow the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed...

Page 142: ...p 140 13 5 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles w...

Page 143: ...es thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be...

Page 144: ...nly use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 143 Main work Move the brake reservoir mounted on the handlebar to a hori zontal position V00502 10 Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 260 Position the cover with t...

Page 145: ...at worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake l...

Page 146: ...linings for damage and cracking If there is wear or tearing Change the front brake linings 13 7 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the speci...

Page 147: ...ton when there is increased resistance when you activate the foot brake lever If the free travel does not meet specifications Adjust the basic position of the foot brake lever p 145 13 8 Adjusting the basic position of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brak...

Page 148: ...screw 4 accord ingly Info The range of adjustment is limited The screw must be screwed into the footrest bracket by at least four turns Position foot brake cylinder 2 so that the foot brake lever has the necessary free travel Tighten fittings 1 Guideline Screw connection foot brake cylinder M6 10 Nm 7 4 lbf ft Check the free travel of the foot brake lever p 144 Tighten nut 3 ...

Page 149: ... riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help F00602 10 Stand the vehicle upright Check the ...

Page 150: ...rkshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact w...

Page 151: ...azardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use...

Page 152: ... p 260 Mount the screw cover with washer and the membrane Info Immediately clean up any brake fluid that has over flowed or spilled with water 13 11 Checking the rear brake linings Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help ...

Page 153: ...s a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly H00416 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings ...

Page 154: ... p 103 E00023 10 Main work Remove screw 1 and pull wheel speed sensor 2 out of the hole Remove screws 3 and spacers 4 Press back the brake linings by slightly tilting the brake caliper laterally on the brake disc Pull the brake caliper carefully back from the brake disc and hang to the side Info Do not operate the hand brake lever if the brake caliper has been removed ...

Page 155: ...the wheel spindle out of the axle clamp Remove screw 5 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel spindle Take the front wheel out of the fork H00934 12 Remove spacers 7 ...

Page 156: ... keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary H00935 10 Main work Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change front wheel bearing Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 263 Insert the spacers ...

Page 157: ...eline Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Position wheel speed sensor 3 in the hole Mount and tighten screw 4 Guideline Screw wheel speed sensor M6 6 Nm 4 4 lbf ft Position the brake caliper on the brake disc The brake linings are correctly positioned Position spacers 5 Mount screws 6 but do not tighten yet Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 ...

Page 158: ... Tighten screws 6 Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Remove the locking piece of the hand brake lever E00024 10 Take the motorcycle off the front lifting gear p 104 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 7 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft Finishing work Remove the rear of the mot...

Page 159: ...ake the brake line out of the guide E00025 10 Manually press the brake caliper toward the brake disc to push back the brake piston Remove screw 1 and pull wheel speed sensor 2 out of the hole Remove nut 3 Take off chain adjuster 4 Pull out wheel spindle 5 to the point where the chain adjuster is no longer in contact with the adjusting screw ...

Page 160: ...ents to protect them against dam age Hold the rear wheel and remove the wheel spindle Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Take the rear wheel out of the link fork Info Do not operate the foot brake when the rear wheel is removed ...

Page 161: ...eep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Danger of accidents There is no braking effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Main work Check the rear hub damping rubber pieces p 163 ...

Page 162: ... 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease shaft seal ring 1 and contact surface A of the spacer Long life grease p 263 Insert a spacer ...

Page 163: ...ly positioned Push the rear wheel forward as far as possible and lay the chain on the rear sprocket Mount wheel spindle 3 and chain adjuster 4 Mount nut 2 but do not tighten yet Make sure that chain adjusters 4 are fitted correctly on adjusting screws 5 Guideline In order for the rear wheel to be correctly aligned the markings on the left and right chain adjusters must be in the same position rela...

Page 164: ...ghten screw 7 Guideline Screw wheel speed sensor M6 6 Nm 4 4 lbf ft F00598 10 Position the brake line in the guide Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point Finishing work Remove the rear of the motorcycle from the wheel stand p 102 Check the chain tension p 120 ...

Page 165: ... time the rear sprocket carrier and the rear hub will be damaged Preparatory work Raise the motorcycle with the rear lifting gear p 101 Remove the rear wheel p 157 F00599 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing of the rear sprocket carrier Check the damping rubber pieces 2 of the rear hub for damage and wear If the damping rubber pieces of the rear hub are...

Page 166: ... to turn the rear sprocket with your hand Info Measure the play on the outside of the rear sprocket Play of damping rubber pieces on rear wheel 5 mm 0 2 in If clearance A is larger than the specified value Change all the damping rubber pieces of the rear hub Finishing work Install the rear wheel p 159 Remove the rear of the motorcycle from the wheel stand p 102 Check the chain tension p 120 ...

Page 167: ...rashing Different tire tread patterns on the front and rear wheel impair the handling char acteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Danger of accidents Non approved or non recommended tires and wheels impact the handling characteris...

Page 168: ... major impact on the handling characteristic of the motorcycle Worn tires have a negative effect on handling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and other damage If the tires have cuts run in objects or other damage Change the tires Check the tread depth Info Adhere to the legally required minimum tread depth Minimum tread dep...

Page 169: ...dicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 years old Change the tires ...

Page 170: ...lty tube This greatly reduces the risk of a sudden loss in pressure The moments of inertia of these wheels are smaller than in con ventional spoked wheels with a tube This results in better han dling and riding comfort The rigid rim design results in a wire spoke wheel that is almost entirely maintenance free Husqvarna Motorcycles recommends that the rim seal band is changed after 5 years at the l...

Page 171: ...omfort and maximum tire service life 400695 01 Remove the protection cap Check the tire pressure when the tires are cold Tire pressure when solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire pressure with passenger full payload front 2 0 bar 29 psi rear 2 2 bar 32 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the protection cap ...

Page 172: ...pokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help Info A loose spoke can unbalance the wheel and other spokes may loosen within a short period If the spokes are too tight they can break due to local ov...

Page 173: ...frequency of the sound depends on the spoke length and spoke diameter If you hear different tone frequencies from different spokes of equal length and diameter this is an indica tion of different spoke tensions You should hear a high note If the spoke tension differs Correct the spoke tension ...

Page 174: ...l types of damage Observe the instructions and specifications of the manufacturer of the tire repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be used in an emergency We recommend transporting the broken down vehicle to the nearest workshop instead of using tire ...

Page 175: ...ty glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Prepara...

Page 176: ...over 2 Disconnect negative cable 3 from the 12 V battery Disconnect positive cable 4 from the 12 V battery Lift out the 12 V battery Info Never operate the motorcycle with a discharged 12 V battery or without a 12 V battery In both cases elec trical components and safety devices can be dam aged The vehicle will therefore no longer be roadwor thy ...

Page 177: ...t the 12 V battery into the battery compartment with the terminals facing to the rear 12 V battery YTZ10S p 249 S04608 10 Position positive cable 1 with washer 2 Position negative cable 3 with washer 2 Mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft ...

Page 178: ...EM 176 S04609 10 Position positive terminal cover 4 Position retaining bracket and mount and tighten screws 5 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Mount the seat p 109 Set the clock p 47 ...

Page 179: ...ed area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Note Environmental hazard 12 V batteries contain environmentally hazardous materials Do not dispose of 12 V batteries as household waste Dispose of 12 V batteries at a collection point for u...

Page 180: ...e 12 V battery is depleted by repeated starting the 12 V battery must be charged immediately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and sulfating occurs destroying the battery The 12 V battery is maintenance free The acid level does not have to be checked Preparatory work Remove the seat p 109 Remove the 12 V battery p 173 V01095 1...

Page 181: ...g time must not be exceeded Recharge the 12 V battery regularly when the motorcy cle is not being used 3 months Finishing work Install the 12 V battery p 175 Mount the seat p 109 Set the clock p 47 15 4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses ...

Page 182: ...cal power consumers of the vehicle It is in the housing of the starter relay next to the 12 V battery Preparatory work Remove the seat p 109 S04579 10 Main work Pull engine electronics control unit 1 off the holder and hang it to the side Take off protection caps 2 ...

Page 183: ...se 4 is located in the starter relay Insert a new main fuse Fuse 58011109130 p 249 Info Insert a new spare fuse into the starter relay to have it available when needed Check that the electrical system is functioning properly Mount the protection caps Position the engine electronics control unit Finishing work Mount the seat p 109 Set the clock p 47 ...

Page 184: ...e value Do not bypass or repair fuses Info Two fuses for the ABS are located under the seat These fuses protect the return pump and the hydraulic unit of the ABS The third fuse which protects the ABS control unit is located in the fuse box Preparatory work Remove the seat p 109 Pull off engine electronics control unit from the holder and hang it to the side ...

Page 185: ...hydraulic unit Insert a new fuse Fuse 75011088010 p 249 Mount the protection cap To change the fuse of the ABS return pump Take off protection cap 1 Remove the fuse 3 of the ABS return pump Insert a new fuse Fuse 75011088025 p 249 Mount the protection cap Finishing work Position the engine electronics control unit Mount the seat p 109 ...

Page 186: ...r consumers Info The fuse box containing the fuses of individual electrical power consumers is located under the seat Preparatory work Remove the seat p 109 Pull off engine electronics control unit from the holder and hang it to the side S04613 10 Main work Open fuse box cover 1 ...

Page 187: ...unit Fuse 3 10 A fuel pump Fuse 4 10 A radiator fan Fuse 5 10 A horn brake light turn signal Fuse 6 15 A high beam low beam position light tail light license plate lamp Fuse 7 10 A for auxiliary equipment ACC 1 permanent positive Fuse 8 10 A for auxiliary equipment ACC 2 ignition plus USB charging socket Fuse 9 10 A ABS Fuse 10 not assigned Fuse SPARE 10 A 15 A spare fuses Info A faulty fuse has a...

Page 188: ...t bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088010 p 249 Fuse 75011088015 p 249 Tip Put a spare fuse in the fuse box so that it is available if needed Check the function of the electrical power consumer Close the fuse box cover Position the engine electronics control unit Finishing work Mount the seat p 109 ...

Page 189: ...ght F00604 10 Cover the fender with a cloth to protect it from damage Detach the brake line and wiring harness from holder 1 Remove screws 2 on both sides Swivel the headlight mask forward M01484 10 Disconnect plug in connector 3 of the headlight Take off the headlight mask ...

Page 190: ...th the headlight M01484 11 Main work Connect plug in connector 1 of the headlight Check that the lighting is functioning properly E00034 10 Remove the cloth from the fender and position the headlight mask Both holding lugs 2 engage in drilled holes 3 of the fender ...

Page 191: ...eck the headlight setting p 192 15 9 Changing the headlight bulb Note Damage to reflector Grease on the reflector reduces the light intensity Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands Preparatory work Remove the headlight mask with the headlight p 187 ...

Page 192: ...e it E00037 10 Pull out headlight bulb 2 Insert the new headlight bulb Headlight H4 socket P43t p 249 Insert the protection cap with the bulb socket into the reflec tor and turn it clockwise all the way Info Ensure that O ring 3 is seated properly Finishing work Install the headlight mask with the headlight p 188 Check the headlight setting p 192 ...

Page 193: ...ounting Do not touch the bulbs with your bare hands Preparatory work Remove the headlight mask with the headlight p 187 E00038 10 Main work Pull bulb socket 1 out of the reflector Pull parking light bulb 2 out of the bulb socket Insert a new parking light bulb in the bulb socket Position light W5W socket W2 1x9 5d p 250 Insert the bulb socket in the reflector Finishing work Install the headlight m...

Page 194: ...in Position the vehicle vertically at a distance A away from the wall Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and pas senger if applicable Switch on the low beam Check the headlight setting The light dark boundary must be exactly on the lower marking when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if ...

Page 195: ... Loosen screw 1 Adjust the headlight range by pivoting the headlight Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider instructions on how to apply the mark Checking the headlight setting Info If you have a payload you may have to correct the headlight range Tighten screw 1 ...

Page 196: ...mask Info The power supplies are protected by a fuse however this fuse also protects other electrical power consumers The maximum continuous load is therefore significantly lower than the value of the fuse Do not use a stronger fuse 15 14 Diagnostics connector S02147 10 Diagnostics connector 1 is located under the engine electron ics control unit ...

Page 197: ...nt to flow into compensating tank 3 When the temperature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunc tions F00607 10 125 C 257 F The coolant is cooled by the air stream and a radiator fan which is activated at high temperature The lower the speed the less the cool...

Page 198: ...r components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plent...

Page 199: ...Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level must be between the two markings If the coolant level does not match the specified value Correct the coolant level Coolant p 260 Mount cover 1 of the compensating tank Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specifie...

Page 200: ...ents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wat...

Page 201: ...en the two markings If the coolant level does not match the specified value Correct the coolant level Coolant p 260 F00608 10 Remove radiator cap 2 and check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss Coolant p 260 Mount the radiator cap ...

Page 202: ...s of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water ...

Page 203: ... 5 Filling bleeding the cooling system Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with w...

Page 204: ...00608 11 Stand the motorcycle on its side stand on a horizontal sur face Remove radiator cap 1 F00606 10 Refill with coolant Coolant 1 20 l 1 27 qt Coolant p 260 Completely fill the radiator with coolant Mount radiator cap 1 ...

Page 205: ...anger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it warm up Stop the engine and allow it to cool down Check the coolant level p 198 ...

Page 206: ...s of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water ...

Page 207: ...YSTEM 16 205 K00402 10 Main work Position the motorcycle upright Position an appropriate container under the engine Remove screw 1 with the seal ring F00608 10 Remove radiator cap 2 Completely drain the coolant ...

Page 208: ...w seal ring Guideline Screw plug water pump drain hole M10x1 15 Nm 11 1 lbf ft F00606 11 Stand the motorcycle on a level surface using the side stand Refill with coolant Coolant 1 20 l 1 27 qt Coolant p 260 Completely fill the radiator with coolant Mount radiator cap 2 ...

Page 209: ...isoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and allow it to warm up Stop the engine and allow it to cool down Finishing work Check the coolant level p 198 ...

Page 210: ...de H02886 01 Condition Throttle grip closed Press MAP button until the LED displays the desired rid ing mode Riding mode 1 is STREET and riding mode 2 is SPORT STREET balanced response SPORT direct response Info The riding mode only influences the throttle response The homologated performance is available in both riding modes In riding mode 2 the traction control allows more slip and rise of the f...

Page 211: ...rashing Traction control can also be adjusted during the ride Traction control cannot be deactivated until a minimum speed has previously been reached and the self test is complete H02885 01 Deactivating traction control Condition Throttle grip closed Speed before deactivation 4 km h 2 5 mph Press and hold button TC for 5 seconds The TC LED lights up when the traction control is deactivated Activa...

Page 212: ... the shift lever must not touch the rider s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load 400692 10 Sit on the vehicle in the riding position and determine distance A between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance do...

Page 213: ...h A of the shift lever and shift shaft Mount shift lever 2 on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Mount and tighten screw 1 with the washers Guideline Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 ...

Page 214: ...cularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes t...

Page 215: ...h compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Disconnect quick release coupling 1 Pull fuel screen 2 out of the connecting piece Insert the new fuel screen all the way into the connecting piece Spray silicone spray onto a lint free cleaning cloth and lightly lubricate the O ring of the quick release coupling Silico...

Page 216: ... make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check the response 18 2 Checking the engine oil level Condition The engine is at operating temperature Preparatory work Stand the motorcycle upright on a horizontal surface ...

Page 217: ...iewer If the engine oil level is below the B mark Add engine oil p 223 If the engine oil level is above the A mark Correct the engine oil level 18 3 Changing the engine oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affec...

Page 218: ...e Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain the engine oil while the engine is at operating temperature H01066 10 Main work Position an appropriate container under the engine Remove filler plug 1 with the O ring ...

Page 219: ...g 2 with the magnet and seal ring Allow the engine oil to drain completely F00580 01 Thoroughly clean the oil drain plug with magnet Mount and tighten the oil drain plug with the magnet and new seal ring Guideline Oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft ...

Page 220: ... oil filter 5 out of the oil filter housing Lock ring plier 51012011000 F00588 10 Remove screws 6 Remove oil filter cover 7 with the O ring Pull oil filter 8 out of the oil filter housing Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces ...

Page 221: ...8 219 F00581 10 Remove screw plug 9 with oil screen bk and the O rings F00583 10 Remove screw plug bl with oil screen bm and the O rings Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces ...

Page 222: ...on a pin wrench Position the pin wrench through the drill hole of the screw plug in the opposite section of the engine case Push the oil screen all the way into the engine case F00587 10 Mount and tighten screw plug 9 with the O ring Guideline Plug oil screen M20x1 5 15 Nm 11 1 lbf ft ...

Page 223: ...Mount and tighten screw plug bl with the O ring Guideline Plug oil screen M20x1 5 15 Nm 11 1 lbf ft F00585 10 Insert new oil filter 5 Lubricate the O ring of the oil filter cover Position oil filter cover 4 Mount and tighten screws 3 Guideline Screw oil filter cover M5 6 Nm 4 4 lbf ft ...

Page 224: ... cover Position oil filter cover 7 Mount and tighten screws 6 Guideline Screw oil filter cover M5 6 Nm 4 4 lbf ft Fill up with engine oil at the clutch cover Engine oil 1 70 l 1 8 qt Engine oil SAE 10W 50 p 261 Info Too little engine oil or poor quality engine oil will result in premature wear of the engine ...

Page 225: ...usness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for leaks Finishing work Check the engine oil level p 214 18 4 Adding engine oil Info Too little engine oil or poor quality engine oil will result in premature wear of the engine ...

Page 226: ...x different types of engine oil Husqvarna Motorcycles recommends changing the engine oil Mount and tighten filler plug 1 together with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in ...

Page 227: ...SERVICE WORK ON THE ENGINE 18 225 Finishing work Check the engine oil level p 214 ...

Page 228: ...r jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulat...

Page 229: ...otorcycle cleaner p 263 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remov...

Page 230: ...fo The heat produced causes water at inaccessible loca tions in the engine and on the brake system to evapo rate Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 118 Treat bare metal except for brake discs and the exhaust sys tem with a corro...

Page 231: ...ng and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 264 Lubricate the ignition steering lock Universal oil spray p 264 19 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter salt can be expected on the roads You should therefore take pre cautions against aggressive road salt After riding on salted roads thoro...

Page 232: ...emoving them with cold water and dry them carefully After riding on salted roads thoroughly clean the motorcycle with cold water and dry it well Treat the engine the swingarm and all other bare or zinc plated parts except the brake discs with a wax based corro sion inhibitor Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force Clean ...

Page 233: ...case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Info If you plan to garage the motorcycle for a longer period perform the following steps or have them per formed Before storing the motorcycle check all parts for function and wear If service repairs or replacements are necessary you s...

Page 234: ...Refuel p 81 Clean the motorcycle p 226 Change the engine oil and the oil filter clean the oil screens p 215 Check the antifreeze and coolant level p 196 Check tire pressure p 169 Remove the 12 V battery p 173 Charge the 12 V battery p 177 Guideline Storage temperature of the 12 V battery without direct sunlight 0 35 C 32 95 F Store the vehicle in a dry location that is not subject to large fluctua...

Page 235: ...ing gear p 103 Cover the motorcycle with a tarp or cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust ...

Page 236: ...e motorcycle off the front lifting gear p 104 Remove the rear of the motorcycle from the wheel stand p 102 Charge the 12 V battery p 177 Install the 12 V battery p 175 Set the clock p 47 Perform checks and maintenance measures when preparing for use p 65 Take a test ride ...

Page 237: ...nly if the clutch lever is drawn The vehicle is in gear Shift the transmission to neutral posi tion The vehicle is in gear and the side stand is folded out Shift the transmission to neutral posi tion The engine turns but does not start Operating error Carry out start procedure p 66 Fuse 3 blown Change the fuses of individual electri cal power consumers p 184 Quick release coupling not joined Join ...

Page 238: ...diagnostics tool Engine overheats Too little coolant in cooling system Check the cooling system for leakage Check the coolant level p 198 Radiator fins very dirty Clean radiator fins Foam formation in cooling sys tem Drain the coolant p 200 Fill bleed the cooling system p 201 Buckled or damaged radiator hose Change the radiator hose Thermostat is faulty Check the thermostat Fuse 4 blown Change the...

Page 239: ... fuel Refuel p 81 Fuse 1 2 or 3 blown Change the fuses of individual electri cal power consumers p 184 ABS warning lamp lights up ABS fuse blown Change the ABS fuses p 182 Large difference in wheel speeds of the front and rear wheels Stop the vehicle switch off the igni tion and start it again Malfunction in ABS Read out the ABS fault memory using the Husqvarna Motorcycles diagnos tics tool High o...

Page 240: ...84 Time is not correctly dis played Fuse 1 blown Change the fuses of individual electri cal power consumers p 184 Set the clock p 47 12 V battery discharged Ignition not switched off when vehicle was parked Charge the 12 V battery p 177 The 12 V battery is not being charged by the alternator Check the charging voltage Check the open circuit current Combination instrument shows nothing in the displ...

Page 241: ...levers exhaust controlled by rocker arm chain drive Valve diameter intake 42 mm 1 65 in Valve diameter exhaust 34 mm 1 34 in Valve play cold Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Exhaust at 20 C 68 F 0 22 0 27 mm 0 0087 0 0106 in Crankshaft bearing 2 roller bearings Conrod bearing Slide bearing Piston pin bearing Piston pin with DLC coating Pistons Forged light alloy Piston rings 1 com...

Page 242: ...ssion claw shifted Transmission ratio First gear 14 35 Second gear 16 28 Third gear 20 27 Fourth gear 21 23 Fifth gear 23 22 Sixth gear 23 20 Mixture preparation Electronic fuel injection Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 300 W Spark plug Inside spark plug NGK LKAR9BI 10 Outside spark plug NGK LMAR7DI 10 Spark plug electrode ...

Page 243: ... M4 2 5 Nm 1 84 lbf ft Oil nozzle for clutch lubrication M4 2 Nm 1 5 lbf ft Oil nozzle for conrod bearing lubrication M4 0 8 Nm 0 59 lbf ft Locking screw for bearing M5 6 Nm 4 4 lbf ft Loctite 243 Oil nozzle in cylinder head M5 2 Nm 1 5 lbf ft Loctite 243 Remaining screws engine M5 6 Nm 4 4 lbf ft Screw axial lock of camshaft M5 6 Nm 4 4 lbf ft Loctite 243 Screw clutch spring M5 6 Nm 4 4 lbf ft Sc...

Page 244: ... 7 4 lbf ft Screw alternator cover timing chain shaft through hole M6 10 Nm 7 4 lbf ft Loctite 243 Screw camshaft bearing support M6x80 10 Nm 7 4 lbf ft Screw camshaft bearing support M6x90 10 Nm 7 4 lbf ft Screw clutch cover M6x25 10 Nm 7 4 lbf ft Screw clutch cover M6x30 10 Nm 7 4 lbf ft Screw clutch cover M6x35 10 Nm 7 4 lbf ft Screw clutch slave cylinder M6x20 10 Nm 7 4 lbf ft Screw clutch sla...

Page 245: ... 10 Nm 7 4 lbf ft Screw guide rail M6x30 10 Nm 7 4 lbf ft Loctite 2701 Screw guide rail M6x20 10 Nm 7 4 lbf ft Loctite 243 Screw ignition coil M6 10 Nm 7 4 lbf ft Screw locking lever M6 10 Nm 7 4 lbf ft Loctite 243 Screw resonator M6 10 Nm 7 4 lbf ft Screw secondary air system cover M6x12 10 Nm 7 4 lbf ft Loctite 243 Screw shift drum locating M6 15 Nm 11 1 lbf ft Loctite 243 Screw shift lever M6 1...

Page 246: ... lbf ft Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Intake channel vacuum connec tion M6x0 75 2 5 Nm 1 84 lbf ft Loctite 2701 Oil nozzle for piston cooling M6x0 75 4 Nm 3 lbf ft Nut exhaust flange M8 20 Nm 14 8 lbf ft Copper paste Screw plug locking screw M8 15 Nm 11 1 lbf ft Screw rocker arm shaft M8x40 15 Nm 11 1 lbf ft Screw rocker arm shaft M8x55 15 Nm 11 1 lbf ft Setscrew camshaft ...

Page 247: ...t Thread greased Oil pressure sensor M10x1 10 Nm 7 4 lbf ft Screw plug oil channel M10x1 15 Nm 11 1 lbf ft Loctite 243 Screw plug water pump drain hole M10x1 15 Nm 11 1 lbf ft Screw unlocking of timing chain tensioner M10x1 10 Nm 7 4 lbf ft Spark plug outside M10x1 11 Nm 8 1 lbf ft Spark plug inside M12x1 25 18 Nm 13 3 lbf ft Coolant temperature sensor on the cylinder head M12x1 5 12 Nm 8 9 lbf ft...

Page 248: ...73 8 lbf ft Nut engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Nut inner clutch hub M20x1 5 120 Nm 88 5 lbf ft Loctite 243 Nut primary gear wheel M20LHx1 5 90 Nm 66 4 lbf ft Loctite 243 Plug oil screen M20x1 5 15 Nm 11 1 lbf ft Plug timing chain tensioner M24x1 5 25 Nm 18 4 lbf ft Screw plug alternator cover M24x1 5 8 Nm 5 9 lbf ft 22 3 Capacities 22 3 1 Engine oil Engine oil 1 70 l 1 8 qt...

Page 249: ...ant p 260 22 3 3 Fuel A00420 10 Please observe the labels on EU fuel pumps Fuel tank capacity approx 12 7 l 3 36 US gal Super unleaded ROZ 95 p 262 Fuel reserve approx 1 8 l 1 9 qt 22 4 Chassis Frame Lattice frame made of chrome molybdenum steel tubing powder coated ...

Page 250: ...lly mounted four piston brake caliper floating brake disc rear Disc brake with single piston brake caliper floating Brake discs diameter front 320 mm 12 6 in rear 240 mm 9 45 in Brake discs wear limit front 4 0 mm 0 157 in rear 4 5 mm 0 177 in Tire pressure when solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire pressure with passenger full payload front 2 0 bar 29 psi rear 2 2 bar 32 psi ...

Page 251: ... without fuel approx 149 4 kg 329 4 lb Maximum permissible front axle load 150 kg 331 lb Maximum permissible rear axle load 200 kg 441 lb Maximum permissible overall weight 350 kg 772 lb 22 5 Electrical system 12 V battery YTZ10S Battery voltage 12 V Nominal capacity 8 6 Ah Maintenance free Fuse 58011109130 30 A Fuse 75011088025 25 A Fuse 75011088015 15 A Fuse 75011088010 10 A Headlight H4 socket ...

Page 252: ... tire Rear tire 120 70 R 17 M C 58H TL Continental ContiAttack SM EVO 160 60 R 17 M C 69H TL Continental ContiAttack SM EVO The tires specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 22 7 Fork Fork article number 14 18 8S 12 Fork WP Suspension APEX 5348 Compression damping Comfort 20 click...

Page 253: ...d 10 clicks Spring length with preload spacer s 463 mm 18 23 in Spring rate Medium standard 5 3 N mm 30 3 lb in Fork length 879 mm 34 61 in Fork oil per fork leg 590 ml 19 95 fl oz Fork oil SAE 4 48601166S1 p 262 22 8 Shock absorber Shock absorber article number 15 18 7S 12 Shock absorber WP Suspension XPLOR 5746 Low speed compression damping Comfort 20 clicks ...

Page 254: ...peed compression damping Comfort 2 turns Standard 1 5 turns Sport 1 turn Full payload 1 turn Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Spring rate Standard 75 N mm 428 lb in Fitted length 391 mm 15 39 in Shock absorber fluid p 262 SAE 2 5 ...

Page 255: ...EJOT PT K50x18 1 5 Nm 1 11 lbf ft Screw combination instrument EJOT PT 45x12 Z 1 Nm 0 7 lbf ft Screw combination switch left EJOT PT K50x18 2 Nm 1 5 lbf ft Screw radiator shield EJOT PT K50x14 2 Nm 1 5 lbf ft Screw side stand sensor EJOT PT K50x12 1 Nm 0 7 lbf ft Fitting side stand sensor M4 2 Nm 1 5 lbf ft Remaining nuts chassis M4 3 Nm 2 2 lbf ft Remaining screws chassis M4 3 Nm 2 2 lbf ft Spoke...

Page 256: ... Loctite 243 Screw front spoiler M5x17 3 5 Nm 2 58 lbf ft Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw fuel pump M5 4 Nm 3 lbf ft Screw fuel tank closure flange M5 2 5 Nm 1 84 lbf ft Screw license plate holder bot tom M5 8 Nm 5 9 lbf ft Screw radiator fan cover M5 3 2 Nm 2 36 lbf ft Screw rear fender M5 3 Nm 2 2 lbf ft Screw throttle grip M5 3 5 Nm 2 58 lbf ft Screw trim M5x12 3 5 Nm 2 58 lbf ...

Page 257: ...f ft Screw angle sensor M6 8 Nm 5 9 lbf ft Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw battery compartment M6 2 Nm 1 5 lbf ft Screw battery terminal M6 4 5 Nm 3 32 lbf ft Screw brake assembly M6 5 Nm 3 7 lbf ft Screw brake fluid reservoir for rear brake M6 5 Nm 3 7 lbf ft Screw brake hose bracket M6 6 Nm 4 4 lbf ft Loctite 243 Screw chain guard M6 2 Nm...

Page 258: ...on side stand M6 6 Nm 4 4 lbf ft Loctite 243 Screw radiator bleeding M6 8 Nm 5 9 lbf ft Screw radiator bracket bottom M6 8 Nm 5 9 lbf ft Screw radiator bracket top M6 10 Nm 7 4 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw rear fender M6 7 Nm 5 2 lbf ft Screw seat lock M6 5 Nm 3 7 lbf ft Screw seat support front M6 5 Nm 3 7 lbf ft Screw upper part of the air filter box M6 2 N...

Page 259: ...12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw connection lever on frame M8 30 Nm 22 1 lbf ft Loctite 243 Screw foot brake lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front footrest bracket M8 25 Nm 18 4 lbf ft Screw fuel tank bracket M8 15 Nm 11 1 lbf ft Screw fuel tank bottom M8 25 Nm 18 4 lbf ft Loctite 243 Screw fuel tank top M8 25 N...

Page 260: ... 25 Nm 18 4 lbf ft Loctite 243 Screw spring holder plate on side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 45 Nm 33 2 ...

Page 261: ...tite 243 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Copper paste Screw swingarm pivot M12x1 5 80 Nm 59 lbf ft Nut angle lever to link fork M14x1 5 100 Nm 73 8 lbf ft Nut linkage lever to rocker arm M14x1 5 100 Nm 73 8 lbf ft Screw radiator temperature sen sor M18 20 Nm 14 8 lbf ft Screw bottom steering head M20x1 5 60 Nm 44 3 lbf ft Loctite 243 Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw ...

Page 262: ... 1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion pro tection and lubrication properties Only use coolant that complies with the requirements stated see speci...

Page 263: ... for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA2 p 265 SAE p 265 SAE 10W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oil Reco...

Page 264: ...on SAE p 265 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do ...

Page 265: ...e grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect ...

Page 266: ...ne Spray Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTOREX Chainlube Road Strong Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 267: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 268: ...e influence of lateral forces Easy Shift Engine electronics function for shifting up and down without clutch actuation MTC Motorcycle Traction Control Auxiliary function of the motor control that reduces engine torque with spinning rear wheel OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 269: ...LIST OF ABBREVIATIONS 27 267 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 270: ...ff the engine 28 2 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention Active driving aids are also represented by yellow or orange symbols ABS warning lamp lights up flashes yellow If the ABS warning lamp lights up the ABS is not active The ABS warning lamp also lights up if a malfunction is detected Contact an authorized Husqvarna Mot...

Page 271: ... has been detected Contact an authorized Husqvarna Motorcy cles workshop The TC indicator light flashes if the cornering MTC actively engages 28 3 Green and blue symbols Green and blue symbols reflect information The high beam indicator lamp lights up blue The high beam is switched on The idle indicator lamp lights up green The transmission is in neutral Turn signal indicator lamp flashes green Th...

Page 272: ...15 Anti lock braking system 134 Auxiliary substances 18 B Brake discs checking 138 Brake fluid front brake adding 140 of rear brake adding 148 Brake fluid level front brake checking 139 rear brake checking 147 Brake linings front brake checking 143 rear brake checking 150 Brakes 76 Braking 76 C Capacity coolant 202 206 247 engine oil 222 246 fuel 83 247 Chain checking 124 cleaning 118 ...

Page 273: ...ting 47 kilometers or miles setting 46 overview 44 service interval setting 48 Coolant antifreeze and coolant level checking 196 changing 204 draining 200 level checking 198 Cooling system 195 filling bleeding 201 Cornering MTC 75 Customer service 19 D Diagnostics connector 194 Driving 68 E Easy Shift 74 Emergency OFF switch 31 Engine running in 61 Engine number 26 Engine oil adding 223 changing 2...

Page 274: ...ng 107 Front fender installing 114 removing 113 Front wheel installing 154 removing 152 Fuel screen changing 212 Fuel tank filler cap closing 43 opening 41 Fuel oils etc 18 Fuse individual electrical power consumers chang ing 184 G Grab handles 37 H Hand brake lever 28 basic position adjusting 137 Handlebar position 96 adjusting 97 Headlight light range adjusting 193 setting checking 192 Headlight...

Page 275: ...ont lifting gear 103 raising with the rear lifting gear 101 removing the rear from the wheel stand 102 taking off front lifting gear 104 Motorcycle traction control 75 O Oil filter changing 215 Oil screens cleaning 215 Overview of indicator lights 35 Owner s Manual 16 P Parking 78 Parking light bulb changing 191 Passenger foot pegs 38 Preparing for use advice on preparing for first use 59 after st...

Page 276: ...ervice schedule 84 87 Shift lever 38 basic position adjusting 211 basic position checking 210 Shifting 68 Shock absorber 88 compression damping general 91 high speed compression damping adjusting 93 low speed compression damping adjusting 92 rebound damping adjusting 95 Shock absorber article number 27 Side cover mounting 113 removing 112 Side stand 40 Spare parts 18 Spoke tension checking 170 Sta...

Page 277: ...e condition checking 165 Tire pressure checking 169 Tire repair spray using 172 Tool set removing 110 storing 111 Traction control adjusting 209 Transport 80 Troubleshooting 235 238 Tubeless tire system 168 Turn signal switch 30 Type label 25 U Use definition 11 V Vehicle identification number 24 View of vehicle front left 20 rear right 22 W Winter operation checks and maintenance steps 229 Work r...

Page 278: ... 3402465en 3402465en 02 2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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