Husqvarna FS 450 2019 Owner'S Manual Download Page 46

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11 SERVICE WORK ON THE CHASSIS

11.4

Cleaning the dust boots of the fork legs

Preparatory work

–

Raise the motorcycle with a lift stand. (

p. 43)

–

Remove the fork protector. (

p. 44)

H01732-10

Main work

–

Push dust boots

of both fork legs downward.

Info

The dust boots remove dust and coarse dirt parti-
cles from the inside fork tubes. Over time, dirt can
accumulate behind the dust boots. If this dirt is not
removed, the seals rings behind can start to leak.

Warning

Danger of accidents

Oil or grease on the brake

discs reduces the braking effect.

–

Always keep the brake discs free of oil and
grease.

–

Clean the brake discs with brake cleaner when
necessary.

–

Clean and oil the dust boots and inner fork tubes of both fork
legs.

Universal oil spray (

p. 132)

–

Press the dust boots back into their installation position.

–

Remove excess oil.

Finishing work

–

Install the fork protector. (

p. 45)

–

Remove the motorcycle from the lift stand. (

p. 43)

11.5

Removing the fork protector

F00408-10

–

Remove screws

and take off the clamp.

–

Remove screws

and take off the left fork protector.

–

Remove screws

and take off the right fork protector.

https://www.motorcycle-manual.com/

Summary of Contents for FS 450 2019

Page 1: ...OWNER S MANUAL 2019 FS 450 Art no 3402252en https www motorcycle manual com ...

Page 2: ...https www motorcycle manual com ...

Page 3: ...rvices designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options devi ations from illustrations and descriptions as well as misprints and other errors The models portrayed partly contain special equipment that do...

Page 4: ...our counter 20 7 PREPARING FOR USE 21 7 1 Advice on preparing for first use 21 7 2 Running in the engine 22 7 3 Starting power of lithium ion batteries at low temperatures 22 8 RIDING INSTRUCTIONS 23 8 1 Checks and maintenance measures when preparing for use 23 8 2 Starting the vehicle 23 8 3 Activating launch control 24 8 4 Activating traction control 25 8 5 Starting off 25 8 6 Shifting riding 25...

Page 5: ...ng for chain dirt accumulation 65 11 35 Cleaning the chain 65 11 36 Checking the chain tension 66 11 37 Adjusting the chain tension 67 11 38 Checking the chain rear sprocket engine sprocket and chain guide 68 11 39 Checking the frame 70 11 40 Checking the link fork 70 11 41 Checking throttle cable routing 70 11 42 Checking the rubber grips 71 11 43 Adjusting the basic position of the clutch lever ...

Page 6: ...il and oil filter cleaning the oil screens 109 17 4 Adding engine oil 112 18 CLEANING CARE 113 18 1 Cleaning the motorcycle 113 19 STORAGE 115 19 1 Storage 115 19 2 Preparing for use after storage 116 20 TROUBLESHOOTING 117 21 BLINK CODE 119 22 TECHNICAL DATA 121 22 1 Engine 121 22 2 Engine tightening torques 122 22 3 Capacities 123 22 3 1 Engine oil 123 22 3 2 Coolant 123 22 3 3 Fuel 123 22 4 Cha...

Page 7: ...erts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are e...

Page 8: ... all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 4 Degrees of r...

Page 9: ... of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventil...

Page 10: ...ycle sport make sure that you use your motorcycle legally display environmental con sciousness and respect the rights of others When disposing of used oil other operating and auxiliary fluids and used components comply with the laws and regulations of the respective country Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles there are no legal regulati...

Page 11: ...in parentheses in the descrip tions Your authorized Husqvarna Motorcycles dealer will be glad to advise you The current Husqvarna Motorcycles accessories for your vehicle are available from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation a...

Page 12: ...appy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com https www motorcycle manual com ...

Page 13: ...le front left example S03023 10 1 Hand brake lever p 15 2 Clutch lever p 15 3 Fuel tank filler cap 4 Plug in stand p 19 5 Air filter box cover 6 Engine number p 13 7 Shift lever p 19 8 Cold start button p 18 https www motorcycle manual com ...

Page 14: ...tion switch p 16 3 Kill switch p 15 4 Electric starter button p 16 5 Throttle grip p 15 6 Fork compression adjuster 7 Foot brake lever p 19 8 Level viewer engine oil 9 Shock absorber compression adjustment bk Level viewer for brake fluid rear bl Shock absorber rebound adjustment https www motorcycle manual com ...

Page 15: ...de of the steering head 5 2 Type label 401946 10 The type label 1 is fixed to the front of the steering head 5 3 Engine number H00940 10 The engine number 1 is stamped on the left side of the engine 5 4 Fork part number 401947 10 The fork part number 1 is stamped on the inside of the axle clamp https www motorcycle manual com ...

Page 16: ...S 14 5 5 Shock absorber article number 0 0 1 1 401948 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side https www motorcycle manual com ...

Page 17: ...the hand brake lever 6 3 Throttle grip H01728 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Kill switch H01729 10 Kill switch 1 is fitted on the left side of the handlebar Possible states Kill switch in basic position In this position the ignition circuit is closed and the engine can be started Kill switch pressed In this position the ignition circuit is interrupted a run...

Page 18: ...n LED 1 and TC light up 2 ADVANCED ADVANCED mapping is activated when LED 2 lights up 2 TC ADVANCED with TC ADVANCED mapping with traction control is activated when LED 2 and TC light up The engine characteristic can be changed using button MAP on the combination switch The launch control and the traction control can also be activated using the combination switch 6 7 Overview of indicator lamps V0...

Page 19: ...if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Note Environmental hazard Improper handling of fuel is a dan...

Page 20: ...turned to its basic position Possible states The cold start button is activated The cold start button is pushed in all the way The cold start button is deactivated The cold start button is in its basic position 6 11 Idle speed adjusting screw K01110 10 The idle setting of the throttle valve body substantially influences the vehicle s starting behavior a stable idle speed and the vehi cle s respons...

Page 21: ... and second gears 6 13 Foot brake lever 401956 10 Foot brake lever 1 is located in front of the right footrest The foot brake lever is used to activate the rear brake 6 14 Plug in stand 0 0 1 1 402001 10 The support for plug in stand 1 is the left side of the wheel spindle The plug in stand is used to park the motorcycle Info Remove the plug in stand before riding https www motorcycle manual com ...

Page 22: ...of the handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info The value indicated by the service hour counter cannot be cleared or adjusted https www motorcycle manual com ...

Page 23: ...cteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not br...

Page 24: ...phase do not exceed the specified engine speed and engine performance Guideline Maximum engine speed During the first operating hour 7 000 rpm Maximum engine performance During the first 3 operating hours 75 Avoid fully opening the throttle 7 3 Starting power of lithium ion batteries at low temperatures 402555 01 Lithium ion batteries are far lighter than lead batteries have a low self discharge r...

Page 25: ...n p 90 Check tire pressure p 91 Check the spoke tension p 91 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 44 Bleed the fork legs p 43 Check the air filter Check the settings of all controls and ensure that they can be operated smoothly Check all screws nuts and hose clamps regularly for tight ...

Page 26: ...le valve fully opened full throttle is reduced After the start it is gradually increased up to the maximum engine speed The clutch must be operated exactly as it would be without launch control activated Condition The motorcycle is stationary The engine is running at idle speed The transmission is in neutral H02884 01 Press and hold the MAP and TC buttons simultaneously The malfunction indicator l...

Page 27: ... If unusual noises occur while riding stop immediately switch off the engine and contact an authorized Husqvarna Motorcycles workshop First gear is used for starting off and for steep inclines Shift into a higher gear when conditions allow incline road situation etc To do so release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever and ope...

Page 28: ...before you go into a bend Shift down to a lower gear appropriate to your speed Use the braking effect of the engine on long downhill stretches Shift back one or two gears but do not overrev the engine when doing so This means that significantly less braking is required and the brake sys tem does not overheat 8 8 Stopping parking Warning Risk of misappropriation People who act without authorization...

Page 29: ...rd Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401475 01 Switch off the engine Use tension belts or other suitable devices to secure the motorcycle against falling over or rolling away 8 10 Refueling Danger Fire hazard Fuel is highly flammable The fue...

Page 30: ...gged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groun...

Page 31: ...brake linings p 77 Check the brake linings of the rear brake p 83 Check the brake discs p 75 Check the brake lines for damage and leakage Check the rear brake fluid level p 81 Check the free travel of the foot brake lever p 80 Check the frame p 70 Check the link fork p 70 Check the swingarm bearing for play Check the heim joint for play Check the shock absorber linkage Check the tire condition p 9...

Page 32: ...Final check Check the vehicle for operating safety and take a test ride Read out the fault memory after the test ride using the Husqvarna Motorcycles diagnostics tool Make the service entry in Husqvarna Motorcycles Dealer net and in the Service Manufacturer Warranty Booklet One time interval Periodic interval 9 3 Recommended work Annually Every 100 operating hours Every 50 operating hours Once aft...

Page 33: ...ngs valve spring seats and valve spring retainers Change the connecting rod conrod bearing and crank pin Check the transmission and shift mechanism Check the oil pressure control valve Change the suction pump Check the force pump and lubrication system Change the timing chain Change all engine bearings Change the shaft seal rings and bearing seals of the main bearing One time interval Periodic int...

Page 34: ...s system suspension is located in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fork leg as an ...

Page 35: ...l Thus modifications in the high speed range affect the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided ...

Page 36: ...ew 1 all the way clockwise with a socket wrench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Highspeed compression damping Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Info Turn clockwise to increase damping turn counter clockwise to reduce damping 10 6 Adjusting the rebound damping of the shock absorber Caution ...

Page 37: ...rn clockwise to increase damping turn counter clockwise to reduce damping 10 7 Measuring the rear wheel dimension unloaded Preparatory work Raise the motorcycle with a lift stand p 43 402415 10 Main work Position the sag gage in the rear axle and measure the distance to marking SAG on the rear fender Sag gauge 00029090500 Sag gage pin 00029990010 Note down the value as dimension A Finishing work R...

Page 38: ...k absorber p 37 10 9 Checking the riding sag of the shock absorber 402417 10 Measure dimension A of rear wheel unloaded p 35 With another person holding the motorcycle the rider wear ing full protective clothing sits on the seat in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person again measures the distance between ...

Page 39: ...er p 53 After removing the shock absorber clean it thoroughly 402405 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is no longer under ten sion Hook wrench 90129051000 Measure the overall spring length while the spring is not under tension Tighten the spring by turning adjusting ring 2 to specified measurement A Guideline Spring preload 12 mm 0 47 in Info Depending on the stati...

Page 40: ... travel of the foot brake lever p 80 Check the static sag of the shock absorber p 36 Check the riding sag of the shock absorber p 36 Adjust the rebound damping of the shock absorber p 34 Remove the motorcycle from the lift stand p 43 10 12 Checking the basic setting of the fork Info For various reasons no exact riding sag can be determined for the fork 401000 01 Smaller differences in the rider s ...

Page 41: ...tory work Raise the motorcycle with a lift stand p 43 V01428 10 Main work Remove protection cap 1 Push together fork airpump 2 fully Fork airpump 79412966000 Info The fork airpump is included as part of the motorcy cle s accessory pack Connect the fork airpump to the left fork leg The fork airpump indicator switches on automatically A little air escapes from the fork leg when connecting Info This ...

Page 42: ... the way Info Adjusting screw 1 is located at the upper end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping 10 15 Adjusting the rebound damping of the fork Info The hydraulic rebound da...

Page 43: ...ows the handlebar to be mounted in the most comfortable position for the rider 10 17 Adjusting the handlebar position Preparatory work Remove the handlebar cushion B00375 10 Main work Remove screws 1 Take off the handlebar clamps Remove the handlebar and lay it to one side Info Cover the components to protect them against dam age Do not kink the cables and lines Remove screws 2 Take off the handle...

Page 44: ...tighten yet First bolt the handlebar clamps with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Tighten screws 1 evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Finishing work Mount the handlebar cushion https www motorcycle manual com ...

Page 45: ...ls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 0 0 1 1 402001 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle insert plug in stand 1 into the left side of the wheel spindle I...

Page 46: ... accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 132 Press the dust boots back into their installation position Remove excess oil Finishing work Install the fork protector p 45 Remo...

Page 47: ...rk protector on the right fork leg Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 7 Removing the fork legs Preparatory work Raise the motorcycle with a lift stand p 43 Remove the front wheel p 86 F00429 10 Main work Remove screws 1 and take off the clamp Allow the brake caliper and brake line to hang loosely to the side V01431 10 Loosen screws 2 Take out the l...

Page 48: ...the left fork leg The pressure and rebound damping is located in the right fork leg V01431 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft F00429 11 Position the brake line and clamp Mount and tighten screws 4 Finishing work Install the front wheel p 87 11 9 Removing the lower triple clamp Preparator...

Page 49: ...33 10 Remove O ring 4 Remove protective ring 5 Remove the lower triple clamp with the steering stem Remove the upper steering head bearing 11 10 Installing the lower triple clamp 0 0 1 1 0 0 2 2 0 0 3 3 800221 10 Main work Clean the bearing and sealing elements check for damage and grease High viscosity grease p 131 Insert the lower triple clamp with the steering stem Mount the upper steering head...

Page 50: ... of the fork legs The second milled groove from the top must be flush with the upper edge of the upper triple clamp The air suspension is located in the left fork leg The pressure and rebound damping is located in the right fork leg V01435 10 Tighten screws 6 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft V01436 10 Tighten screw 4 Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft...

Page 51: ...eck that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check steering head bearing play p 49 Remove the motorcycle from the lift stand p 43 11 11 Checking steering head bearing play Warning Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components Correct incorrect steering head beari...

Page 52: ...d bearing and adjust if neces sary Finishing work Remove the motorcycle from the lift stand p 43 11 12 Adjusting steering head bearing play Preparatory work Raise the motorcycle with a lift stand p 43 Remove the handlebar cushion S03017 10 Main work Loosen screws 1 Remove screw 2 Loosen and retighten screw 3 Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Using a plastic hammer tap ligh...

Page 53: ...ove screw 1 Swivel the start number plate to one side Remove screw 2 and take off the brake line guide and start number plate 11 15 Installing the start number plate S03019 10 Position the brake line and brake line guide on the start num ber plate Mount and tighten screw 1 Position the start number plate The holding lugs engage in the fender Mount and tighten screw 2 Guideline Remaining screws cha...

Page 54: ...nd 2 Take off the front fender 11 17 Installing front fender F00382 10 Main work Position front fender Mount and tighten screws 1 and 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the start number plate p 51 https www motorcycle manual com ...

Page 55: ...ach frame protector in area A and take off V01439 10 Remove screw 2 Remove fitting 3 Info Raise the wheel slightly to be able to remove the screws more easily V01440 10 Press angle lever 4 toward the rear Press linkage lever 5 downward K01093 10 Remove screws 6 Pull off foot brake cylinder from the push rod 120320 01 Remove the connecting link of the chain Take off the chain https www motorcycle m...

Page 56: ...refully at the bottom 11 19 Installing the shock absorber S03021 10 Main work Carefully position the shock absorber into the vehicle from the bottom Mount and tighten screw 1 Guideline Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 V01441 10 Position link fork and mount fork pivot Info Pay attention to flat area A Mount and tighten nut 2 Guideline Nut fork pivot M16x1 5 100 Nm 73 8 lb...

Page 57: ...er and linkage lever Mount and tighten fitting 6 Guideline Nut linkage lever on angle lever M14x1 5 60 Nm 44 3 lbf ft Info Pay attention to flat area B Mount and tighten screw 7 Guideline Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Info Raise the wheel slightly to be able to mount the screw more easily V01317 11 Attach frame protector in area C and position Mount and tighten scr...

Page 58: ...ck and lift it off 11 21 Mounting the seat H02218 11 Main work Mount the front of the seat on the collar bushing of the fuel tank and the rear in the bracket Push the seat forward Make sure that the seat is locked in correctly V01430 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 57 https www motorcycle manual c...

Page 59: ...reas B C and D 11 24 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc corre...

Page 60: ...aining pin 3 is secured by retaining tab 2 Info If the air filter is not mounted correctly dust and dirt may enter the engine and result in damage Finishing work Install the air filter box cover p 57 11 26 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly...

Page 61: ... the air filter box Clean the intake flange and check it for damage and tight ness Finishing work Install the air filter p 58 Install the air filter box cover p 57 11 27 Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle V01445 10 Detach spring 1 Spring hook 5...

Page 62: ... 7 4 lbf ft 11 29 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Info Over time the fibers of the glass fiber yarn escape and the damper burns out Not only is the noise level higher the performance characteristic changes Pre...

Page 63: ... filling 4 on the inner tube Position new glass fiber yarn filling 3 in the silencer cap Insert O ring and silencer cap into outer tube 5 Mount all screws on the silencer cap and tighten Guideline Screws on main silencer M5 7 Nm 5 2 lbf ft Finishing work Install the main silencer p 60 11 30 Removing the right side cover Preparatory work Remove the air filter box cover p 57 Remove the seat p 56 V01...

Page 64: ...ake sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area...

Page 65: ...air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve V01450 10 Disconnect the plug in connection of the fuel line Info Remaining fuel may flow out of the fuel hose Mount wash cap set A Wash cap set 81212016100 V01451 10 Remove screws 3 K01086 10 Remove screw 4 with the rubber bushing V01452 10 Pull both spoilers laterally off the radi...

Page 66: ...d skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Main work Check throttle cable routing p 70 V01452 11 Position the...

Page 67: ...bricate the O ring and connect plug in connection 4 for the fuel line Info Route the cable and fuel line at a safe distance from the exhaust system Finishing work Install the right side cover p 62 Mount the seat p 56 Install the air filter box cover p 57 11 34 Checking for chain dirt accumulation 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 65...

Page 68: ...ter Remove old grease residue with chain cleaner Chain cleaner p 131 After drying apply chain spray Off road chain spray p 131 Finishing work Remove the motorcycle from the lift stand p 43 11 36 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmi...

Page 69: ...ngs wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with a lift stand p 43 Check the chain tension p 66 F0...

Page 70: ...r engine sprocket is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together 400987 10 Pull on the top section of the chain with the specified weight A Guideline Weight chain wear mea surement 10 15 kg 22 33 lb Measure distance B of 18 chain rollers in the lower chain section Info Chain wear is not always even so you should repeat this mea...

Page 71: ...ctite 243 V01422 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft 402421 10 Check the chain guide wi...

Page 72: ...e frame Info Always replace a frame that has been damaged due to a mechanical impact Repair of the frame is not authorized by Husqvarna Motorcycles 11 40 Checking the link fork 401520 01 Check the link fork for damage cracking and deformation If the link fork exhibits damage cracking or deformation Change the link fork Info Always replace a damaged link fork Repair of the link fork is not authoriz...

Page 73: ...cover p 62 Mount the seat p 56 Install the air filter box cover p 57 11 42 Checking the rubber grips 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleev...

Page 74: ... brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Info The fluid level rises with increasing wear of the clutch facing discs Never use DOT 5 brake fluid It is ...

Page 75: ...es cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake flu...

Page 76: ...der reservoir to prevent overflow Tighten the bleeder screw and remove the bleeding syringe with the hose Mount the protection cap Correct the fluid level of the hydraulic clutch Guideline Fluid level below container rim 4 mm 0 16 in Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water https www motorcycle manual c...

Page 77: ...ing the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized Husqvarna Motor cycles workshop will be glad to help 400257 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear reduces the thickness of the brake disc around the contact surface of ...

Page 78: ...oir 1 If the brake fluid level is below the MIN marking Add front brake fluid p 76 12 4 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue r...

Page 79: ...heck the front brake linings p 77 V01453 10 Main work Move the brake reservoir mounted on the handlebar to a hori zontal position Remove screws 1 Take off cover 2 with membrane 3 Fill brake fluid up to the MAX marking Brake fluid DOT 4 DOT 5 1 p 129 Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water 12 5 Checking...

Page 80: ...rning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and ...

Page 81: ...plate points in the direction of rotation of the brake disc F00419 10 Position the new brake linings 6 in the guides and press toward the pistons The spring plate is seated correctly in the brake caliper F00404 10 Position the brake caliper Mount screws 1 with wash ers 2 but do not tighten yet The brake linings are correctly positioned Operate the hand brake lever repeatedly until the brake lin in...

Page 82: ...ith the specification 402026 10 Disconnect spring 1 Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not meet specifications Adjust the basic position of the foot brake lever p 80 Reconnect spring 1 12 8 Adjusting the basic posi...

Page 83: ...r stop M8 20 Nm 14 8 lbf ft Attach spring 1 12 9 Checking the rear brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is e...

Page 84: ...has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear b...

Page 85: ...ke linings for damage and cracking If damage or wear is encountered Change the rear brake linings p 83 12 12 Changing the rear brake linings Warning Danger of accidents Incorrect servicing will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Skin irritation Brake fluid cause...

Page 86: ...d painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container K01107 10 Stand the vehicle upright Remove screw cap 1 with membrane 2 and the O ring F00405 11 Manually press the brake caliper toward the brake disc to push back the brake piston Ensure that brake fluid does not flow out of the brake fluid reservoir if necessary extract excess Info Make sure that you do ...

Page 87: ...the piston side brake lining Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point K01106 10 Add brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 129 Mount and tighten screw cap 1 with membrane 2 and the O ring Info Clean up overflowed or spilled brake fluid immediately with water https www motorcycle manual com ...

Page 88: ... loosely Info Do not operate the hand brake lever if the brake caliper has been removed F00409 10 Loosen screw 3 by several rotations Loosen screws 4 Press on screw 3 to push the wheel spindle out of the axle clamp Remove screw 3 F00410 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the...

Page 89: ...pacer on the opposite side F00409 11 Clean and grease the wheel spindle Long life grease p 131 Position the front wheel and insert the wheel spindle Mount and tighten screw 2 Guideline Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft F00404 11 Position the brake caliper Mount screws 3 with wash ers 4 but do not tighten yet The brake linings are correctly positioned Operate the hand brake lever ...

Page 90: ... brake caliper against the spokes when pushing back the brake pis ton Remove nut 1 Remove chain adjuster 2 Pull out wheel spindle 3 far enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Remove the chain from the rear sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking ...

Page 91: ...essary H03001 10 Main work Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 131 Insert the spacers F00412 10 Clean and grease the wheel spindle Long life grease p 131 Position the rear wheel and insert wheel spindle 2 The brake linings are co...

Page 92: ... a pressure point Finishing work Remove the motorcycle from the lift stand p 43 13 5 Checking the tire condition Info Only mount tires approved and or recommended by Husqvarna Motorcycles Other tires could have a negative effect on handling characteristics The type condition and pressure of the tires all have a major impact on the handling characteristic of the motorcycle The tires mounted on the ...

Page 93: ...ck the tire pressure on cold or warm tires Tire pressure cold front 10 30 C 50 86 F 1 9 bar 28 psi rear 10 30 C 50 86 F 1 7 bar 25 psi Tire pressure warm front 75 85 C 167 185 F 2 1 bar 30 psi rear 75 85 C 167 185 F 1 9 bar 28 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the protection cap 13 7 Checking spoke tension Warning Danger of accidents Incorrectly ...

Page 94: ...ne frequencies from different spokes of equal length and diameter this is an indica tion of different spoke tensions You should hear a high note If the spoke tension differs Correct the spoke tension Check the spoke torque Guideline Spoke nipple front wheel M4 5 6 Nm 4 4 lbf ft Spoke nipple rear wheel M4 5 6 Nm 4 4 lbf ft Torque wrench kit 58429094000 https www motorcycle manual com ...

Page 95: ...charge is already below the minimum voltage Minimum voltage before the start of the charge 9 V Dispose of 12 V batteries with less than the minimum voltage correctly Preparatory work Press and hold the kill switch while the engine is idling until the engine stops Remove the air filter box cover p 57 Remove the seat p 56 S02336 10 Main work Hang the voltage regulator to the side Disconnect negative...

Page 96: ... cable 7 to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Position the voltage regulator Finishing work Mount the seat p 56 Install the air filter box cover p 57 14 3 Charging the 12 V battery Warning Risk of injury 12 V batteries contain harmful substances Keep 12 V batteries out of the reach of children Keep sparks and open flames away from 12 V batteries Only charge 1...

Page 97: ...ll become deeply discharged and suffer a loss of capacity destroying the battery The 12 V battery is maintenance free Preparatory work Press and hold the kill switch while the engine is idling until the engine stops Remove the air filter box cover p 57 Remove the seat p 56 Remove the 12 V battery p 93 F01568 10 Main work Check the battery voltage Battery voltage 9 V Do not charge the 12 V battery ...

Page 98: ...nect from the 12 V battery Finishing work Install the 12 V battery p 94 Mount the seat p 56 Install the air filter box cover p 57 14 4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The main fuse protects all power consumers of the vehicle It is located in the starter relay h...

Page 99: ...ed in the starter relay Install a new main fuse Fuse 58011109110 p 125 Check that the electrical system is functioning properly Tip Insert a spare fuse so that it is available if needed Mount the protection caps Mount the starter relay onto the holder and route the cable Finishing work Mount the seat p 56 Install the air filter box cover p 57 https www motorcycle manual com ...

Page 100: ... or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coola...

Page 101: ...before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is s...

Page 102: ... the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold V01455 10 Position the motorcycle upright Place an appropriate container under the water pump cover Remove screw 1 Take off radiator cap 2 Completely drain the coolant Mount and tighten ...

Page 103: ...motorcycle upright Pour coolant in up to measurement A above the radiator fins Guideline Dimension A over the radi ator fins 10 mm 0 39 in Coolant 1 20 l 1 27 qt Coolant p 129 Mount the radiator cap Take a short test ride Check the coolant level p 99 https www motorcycle manual com ...

Page 104: ...Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and let it run at idle speed Move the handle bar to and fro over the entire steering range The idle speed must ...

Page 105: ...play in the throttle cable at the throttle grip Guideline Throttle cable play 3 5 mm 0 12 0 2 in Tighten nut 2 Slide on sleeve 1 Check the throttle grip for smooth operation Finishing work Check throttle cable play p 102 16 3 Adjusting the characteristic map of the throttle response Info On the throttle grip the characteristic map of the throttle response is changed by changing the guide plate A g...

Page 106: ...wly The black guide plate opens the throttle valve more quickly The gray guide plate is mounted upon delivery V00384 01 Clean the outside of the handlebar and the inside of the grip tube Mount the grip tube on the handlebar Attach the throttle cables to the guide plate and route cor rectly V00383 10 Position half shells 3 mount and tighten screws 2 Guideline Screw throttle grip M6 5 Nm 3 7 lbf ft ...

Page 107: ...ride H02889 01 Activating STANDARD mapping Press button MAP until LED 1 lights up Guideline Engine speed 4 000 rpm STANDARD balanced response H02886 01 Activating ADVANCED mapping Press button MAP until LED 2 lights up Guideline Engine speed 4 000 rpm ADVANCED direct response 16 5 Adjusting the idle speed Warning Danger of accidents The engine may go out spontaneously if the idle speed is set too ...

Page 108: ...the idle speed 16 6 Teaching the throttle valve position Info If the control unit detects that the throttle valve position for idle speed needs to be retaught then the malfunction indicator lamp flashes 2x per second H02263 10 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running th...

Page 109: ...m 0 39 0 79 in If the distance does not meet specifications Set the basic position of the shift lever p 107 16 8 Adjusting the basic position of the shift lever 401950 12 Remove screw 1 with the washers and take off shift lever 2 401951 10 Clean gear teeth A of the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage the gearing Info The range of...

Page 110: ...h the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system K01103 10 Clean plug in connection 1 of the fuel line thoroughly with compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the...

Page 111: ...e oil level is between the middle of the level viewer A and the upper edge of the level viewer B If the engine oil does not reach the middle of level viewer A Add engine oil p 112 17 3 Changing the engine oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the ev...

Page 112: ... plug 3 with the long oil screen 4 and the O rings Completely drain the engine oil Thoroughly clean the parts and sealing surfaces K01069 11 Mount and tighten screw plug 2 with the short oil screen and the O rings Guideline Screw plug oil screen M20x1 5 15 Nm 11 1 lbf ft K01071 10 Position long oil screen 4 with the O rings on a pin wrench Position the pin wrench through the drill hole of the scre...

Page 113: ...aling surfaces K01073 11 Lay the motorcycle on its side and fill the oil filter housing to about full with engine oil Place the new oil filter into the housing Lubricate the O ring of the oil filter cover and mount it with the oil filter cover 7 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Stand the motorcycle upright 401955 12 Remove filler plug 8 from the clu...

Page 114: ...oil filler plug 1 with the O ring from the clutch cover Add the same engine oil used when the last oil change was carried out Engine oil SAE 10W 50 p 129 Info For optimal performance of the engine oil do not mix different types of engine oil We recommended changing the engine oil when nec essary Mount and tighten the filler plug together with the O ring Danger Danger of poisoning Exhaust gases are...

Page 115: ...er a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off the exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray heavily soiled parts with a normal commercial motorcy cle cleaner and then brush off with a soft brush Motorcycle cleaner p 131 Info Use warm water containing normal motorcycle cleaner and a ...

Page 116: ...etal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 132 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 132 https www motorcycle manual com ...

Page 117: ...ts are necessary you should do this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 131 Refuel p 27 Clean the motorcycle p 113 Change the engine oil and oil filter and clean the oil screens p 1...

Page 118: ...he engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and exhaust system to rust 19 2 Preparing for use after storage 401059 01 Install the 12 V battery p 94 Remove the motorcycle from the lift stand p 43 Perform checks and maintenance measures when preparing for use p 23 Make a test ride https www motorcycle manual com ...

Page 119: ...n wiring harness frayed kill switch defective Check the wiring harness visual check Check the electrical system Error in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine does not speed up Error in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine has too little power Air fil...

Page 120: ...ion and damage Read out the fault memory using the Husqvarna Motorcycles diagnostics tool High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary Engine oil level too high Check the engine oil level p 109 Engine oil too thin low viscos ity Change the engine oil and oil filter and clean the oil screens p 109 Piston or cylinder worn Measure the piston c...

Page 121: ...amp 12 Malfunction indicator lamp flashes 1x long 2x short Error level condition Coolant temperature sensor circuit fault Coolant temperature sensor input signal too low Blink code for malfunc tion indicator lamp 13 Malfunction indicator lamp flashes 1x long 3x short Error level condition Intake air temperature sensor circuit fault Intake air temperature sensor input signal too low Blink code for ...

Page 122: ...circuit fault Blink code for malfunc tion indicator lamp 41 Malfunction indicator lamp flashes 4x long 1x short Error level condition Fuel pump controller short circuit to ground open circuit Open short circuit to plus Blink code for malfunc tion indicator lamp 65 Malfunction indicator lamp flashes 6x long 5x short Error level condition E PROM error Blink code for malfunc tion indicator lamp Malfu...

Page 123: ...earing No bearing bush DLC coated piston pin Pistons Forged light alloy Piston rings 1 compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with two Eaton pumps Primary transmission 31 76 Clutch Multidisc clutch in oil bath hydraulically activated Gearbox 5 gear transmission claw shifted Transmission ratio First gear 16 32 Second gear 18 30 Third gear 20 28 Fourt...

Page 124: ...suction pump cover M5 6 Nm 4 4 lbf ft Loctite 243 Nut water pump impeller M6 6 Nm 4 4 lbf ft Loctite 243 Screw alternator cover M6 10 Nm 7 4 lbf ft Screw clutch cover M6 10 Nm 7 4 lbf ft Screw cylinder head M6 10 Nm 7 4 lbf ft Screw engine case M6 10 Nm 7 4 lbf ft Screw exhaust flange M6 10 Nm 7 4 lbf ft Loctite 243 Screw oil filter cover M6 10 Nm 7 4 lbf ft Screw pressure pump cover M6 10 Nm 7 4 ...

Page 125: ...0x1 25 1st stage 10 Nm 7 4 lbf ft 2nd stage 30 Nm 22 1 lbf ft 3rd stage 50 Nm 36 9 lbf ft Collar and thread oiled Nut rotor M12x1 60 Nm 44 3 lbf ft Thread oiled with engine oil cone degreased Oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft Screw plug oil pressure control valve M12x1 5 20 Nm 14 8 lbf ft Nut inner clutch hub M18x1 5 80 Nm 59 lbf ft Nut primary gear wheel M20LHx1 5 100 Nm 73 8 l...

Page 126: ...66 in Brake discs wear limit front 4 5 mm 0 177 in rear 3 5 mm 0 138 in Tire pressure cold front 10 30 C 50 86 F 1 9 bar 28 psi rear 10 30 C 50 86 F 1 7 bar 25 psi Tire pressure warm front 75 85 C 167 185 F 2 1 bar 30 psi rear 75 85 C 167 185 F 1 9 bar 28 psi Secondary ratio 14 45 Chain 5 8 x 1 4 Rear sprockets available 40 42 45 48 49 50 51 52 Steering head angle 63 9 Wheelbase 1 475 10 mm 58 07 ...

Page 127: ...motorcycles com 22 7 Fork Fork article number 34 15 8S 08 Fork WP Suspension Upside down AER 48 Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Rebound damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Air pressure 10 6 bar 154 psi Fork length 920 mm 36 22 in Oil capacity external mechanism right 200 40 20 ml 6 76 1 35 0 68 fl oz Fork oil SAE 4 48601166S1 p 130 Oi...

Page 128: ... psi Static sag 20 mm 0 79 in Riding sag 80 mm 3 15 in Fitted length 468 mm 18 43 in Shock absorber oil Shock absorber fluid SAE 2 5 50180751S1 p 130 22 9 Chassis tightening torques Screw combination switch EJOT PT K50x18 2 Nm 1 5 lbf ft Screw intake air temperature sen sor EJOT DELTA PT 45x12 Z 0 7 Nm 0 52 lbf ft Screw pressure regulator EJOT PT K60x25 Z 2 Nm 1 5 lbf ft Screw fixed grip M4 5 Nm 3...

Page 129: ...sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 25 Nm 18 4 lbf ft Loctite 2701 Screw fork stub M8 15 Nm 11 1 lbf ft Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw subframe M8 30 Nm 22 1 lbf ft Loctite 2701 Screw top steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 ...

Page 130: ...AL DATA 128 Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Screw in fitting cooling system M24x1 5 15 Nm 11 1 lbf ft Loctite 243 Nut rear wheel spindle M25x1 5 80 Nm 59 lbf ft https www motorcycle manual com ...

Page 131: ...nt that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications for antifreeze pr...

Page 132: ...Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do n...

Page 133: ...ty grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Multi purpose grease 00062010051 Recommended supplier Klüber Lubrication CENTOPLEX 2 EP Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air filter Recommended supplier MOTOREX Racing Bio Liquid Power htt...

Page 134: ...rubber Recommended supplier MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic https www motorcycle manual com ...

Page 135: ...e demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their visco...

Page 136: ...rol Vehicles electronics functions for achieving the best possible acceleration from a standing position OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics https www motorcycle manual com ...

Page 137: ...LIST OF ABBREVIATIONS 27 135 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly https www motorcycle manual com ...

Page 138: ...ng aids are also represented by yellow or orange symbols Malfunction indicator lamp lights up flashes orange The OBD has detected an error in the vehicle electronics Come safely to a halt and contact an authorized Husqvarna Motorcy cles workshop Malfunction indicator lamp flashes orange rapidly Launch control is activated https www motorcycle manual com ...

Page 139: ...n checking 68 cleaning 65 Chain guide checking 68 Chain tension adjusting 67 checking 66 Characteristic map of the throttle response adjusting 103 Clutch fluid level checking correcting 72 fluid changing 73 Clutch lever 15 basic position adjusting 72 Cold start button 18 Compression damping fork adjusting 40 Coolant antifreeze and coolant level checking 98 checking the level 99 draining 100 refill...

Page 140: ...l activating 24 Link fork checking 70 Lower triple clamp installing 47 removing 46 Low speed compression damping shock absorber adjusting 33 M Main fuse changing 96 Main silencer glass fiber yarn filling changing 60 installing 60 removing 59 Manufacturer warranty 9 Mapping changing 105 Misuse 6 Motorcycle cleaning 113 lift stand raising with 43 lift stand removing from 43 O Oil filter changing 109...

Page 141: ...Start number plate installing 51 removing 51 Starting 23 Starting power of lithium ion batteries at low temperatures 22 Steering head bearing lubricating 51 Steering head bearing play adjusting 50 checking 49 Storage 115 T Technical data capacities 123 chassis 124 Chassis tightening torques 126 electrical system 125 engine 121 engine tightening torques 122 fork 125 shock absorber 126 tires 125 Thr...

Page 142: ...02252en 3402252en 06 2018 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer Husqvarna Motorcycles GmbH https www motorcycle manual com ...

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Husqvarna FS 450 2019, Owner'S Manual

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