Husqvarna F2401V5 Page 122 Owner'S Manual Download

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17 SERVICE WORK ON THE ENGINE

120

V01632-10

–

Mount throttle valve body

–

Remove the locking piece and position the subframe.

Info

Pay attention to intake flange

–

Position and tighten clamps

of the throttle valve body.

Guideline

Screw, intake
flange/reed valve
housing

6 Nm (4.4 lbf ft)

V01627-10

–

Mount and tighten screws

Guideline

Screw, sub-
frame

35 Nm (25.8 lbf ft)

Loctite

2701™

–

Remove screws

–

Mount and tighten screws

Guideline

Screw, sub-
frame

35 Nm (25.8 lbf ft)

Loctite

2701™

Finishing work

–

Remove the motorcycle from the lift stand. (

p. 49)

–

Install the fuel tank.

(

p. 70)

–

Install the right side cover. (

p. 68)

–

Add 2-stroke oil. (

p. 34)

–

Prime the oil pump.

(

p. 116)

–

Mount the seat. (

p. 63)

–

Install the air filter box cover. (

p. 63)

–

Install the main silencer. (

p. 66)

17.5

Checking the gear oil level

Info

The gear oil level must be checked when the engine is cold.

Preparatory work

–

Stand the motorcycle upright on a horizontal surface.

Summary of Contents for F2401V5

Page 1: ...OWNER S MANUAL 2022 TX 300i Art no 3402531en ...

Page 2: ......

Page 3: ...rices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models por trayed partly co...

Page 4: ...2 Cold start button 19 6 13 Idle speed adjusting screw 19 6 14 Shift lever 20 6 15 Foot brake lever 20 6 16 Side stand 20 6 17 Service hour counter 21 7 PREPARING FOR USE 22 7 1 Advice on preparing for first use 22 7 2 Running in the engine 23 7 3 Starting power of lithium ion batteries at low temperatures 23 7 4 Preparing the vehicle for difficult operating conditions 24 7 5 Preparing the vehicle...

Page 5: ...he air filter box cover 63 11 24 Removing the air filter 64 11 25 Cleaning the air filter and air filter box 64 11 26 Installing the air filter 65 11 27 Removing the main silencer 66 11 28 Installing the main silencer 66 11 29 Changing the glass fiber yarn filling of the main silencer 66 11 30 Removing the right side cover 67 11 31 Installing the right side cover 68 11 32 Removing the fuel tank 68...

Page 6: ...king the basic position of the shift lever 113 16 7 Adjusting the basic position of the shift lever 114 17 SERVICE WORK ON THE ENGINE 115 17 1 Changing the fuel screen 115 17 2 Checking 2 stroke oil level 116 17 3 Priming oil pump 116 17 4 Cleaning the oil screen in the oil tank 118 17 5 Checking the gear oil level 120 17 6 Changing the gear oil 121 17 7 Adding the gear oil 122 18 CLEANING CARE 12...

Page 7: ...l be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below ...

Page 8: ...erate the product described safely Therefore read this instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or others m...

Page 9: ... Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is suf...

Page 10: ...ir or service work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environmental con sciousness and respect the rights of others When disposing of used oil other operating and auxiliary fluids a...

Page 11: ... download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 12: ... you The current Husqvarna Motorcycles technical accessories for your vehicle are available from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and ch...

Page 13: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 14: ...4 VIEW OF VEHICLE 12 4 1 View of vehicle front left example V02125 01 1 Clutch lever p 16 2 Fuel tank filler cap 3 Air filter box cover 4 Side stand p 20 5 Shift lever p 20 6 Engine number p 14 ...

Page 15: ...13 4 2 View of vehicle rear right example V02126 01 1 2 stroke oil tank cap 2 Stop button p 16 3 Start button p 17 4 Throttle grip p 16 5 Hand brake lever p 16 6 Foot brake lever p 20 7 Level viewer for brake fluid rear ...

Page 16: ...ide of the steering head 5 2 Type label 401946 10 The type label 1 is fixed to the front of the steering head 5 3 Engine number H01047 10 The engine number 1 is embossed on the left side of the engine above the engine sprocket 5 4 Fork part number 401947 10 The fork part number 1 is stamped on the inner side of the fork stub ...

Page 17: ...SERIAL NUMBERS 5 15 5 5 Shock absorber article number 401948 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 18: ...is engaged using the hand brake lever 6 3 Throttle grip V02137 11 Throttle grip 1 is fitted on the right side of the handlebar 6 4 Stop button V02128 10 The stop button 1 is fitted on the left side of the handlebar Possible states The stop button is in the basic position In this position the ignition circuit is closed and the engine can be started Stop button pressed In this position the ignition ...

Page 19: ...s detected a malfunction in the vehicle electronics Stop and contact an authorized Husq varna Motorcycles workshop The fuel level warning lamp lights up yellow The fuel level has reached the reserve mark The oil level warning lamp lights up red Oil level has reached the MINmarking Ride for no more than until the remaining fuel in the tank is depleted and at the next opportunity refuel with 2 strok...

Page 20: ... fuels correctly in a suitable canister and out of the reach of children Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system K01322 10 Press release button 1 turn the fuel tank filler cap counter clockwise and lift it off 6 9 Closing the fuel tank filler cap K01322 11 Mount filler cap 1 and turn...

Page 21: ...t all the way and turned by a turn The cold start button is deactivated A further turn returns the cold start button back to the basic position 6 13 Idle speed adjusting screw K01324 10 The idle setting of the throttle valve body substantially influences the vehicle s starting behavior a stable idle speed and the vehi cle s response when the throttle is opened An engine with a correctly set idle s...

Page 22: ...can be seen in the figure The neutral or idle position is between the first and second gears 6 15 Foot brake lever 401956 10 Foot brake lever 1 is located in front of the right footrest The foot brake lever is used to activate the rear brake 6 16 Side stand 401943 10 The side stand 1 is located on the left of the vehicle ...

Page 23: ...strap 2 6 17 Service hour counter K01325 10 The service hour counter 1 is fitted in front of the handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info The value indicated by the service hour counter cannot be cleared or adjusted ...

Page 24: ...racteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever if you do not wan...

Page 25: ...le load 145 kg 320 lb Maximum permissible rear axle load 190 kg 419 lb Check the spoke tension p 97 Info The spoke tension must be checked after half an hour of operation Run in the engine p 23 7 2 Running in the engine During the running in phase do not exceed the specified engine performance Guideline Maximum engine performance During the first 3 operating hours 70 During the first 5 operating h...

Page 26: ...rosion or damage is found Clean and dry the connector or change it if necessary Difficult operating conditions are Rides on dry sand p 24 Rides on wet sand p 25 Rides on wet and muddy circuits p 26 Rides at high temperatures or slow riding p 27 Riding at low temperatures and in snow p 28 7 5 Preparing the vehicle for riding on dry sand M01129 01 Check the radiator cap Value on the radiator cap 1 8...

Page 27: ...ions for Husqvarna Motor cycles accessories 600868 01 Clean the chain Chain cleaner p 141 Mount the steel sprocket Grease the chain Universal oil spray p 142 Clean the radiator fins Straighten the bent radiator fins carefully Condition Regular use in sand Change the piston every 10 operating hours 7 6 Preparing the vehicle for riding on wet sand M01129 01 Check the radiator cap Value on the radiat...

Page 28: ...tely with lukewarm water Change the radiator cap M01274 01 Mount the air filter rain cover Air filter rain cover 79006921000 Info Observe the fitting instructions for Husqvarna Motor cycles accessories 600868 01 Clean the chain Chain cleaner p 141 Mount the steel sprocket Grease the chain Universal oil spray p 142 Clean the radiator fins Straighten the bent radiator fins carefully Condition Regula...

Page 29: ...or hoses or other cooling system compo nents if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Change the radiator cap 600868 01 Adjust the secondary drive to th...

Page 30: ...R USE 28 7 9 Preparing the vehicle for low temperatures or snow M01274 01 Mount the air filter rain cover Air filter rain cover 79006921000 Info Observe the fitting instructions for Husqvarna Motor cycles accessories ...

Page 31: ...re condition p 96 Check tire pressure p 96 Check the spoke tension p 97 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 50 Bleed the fork legs p 49 Check the air filter Check the settings of all controls and ensure that they can be operated smoothly Check all screws nuts and hose clamps regularly...

Page 32: ... clutch lever shift into first gear release the clutch lever slowly and at the same time open the throt tle carefully 8 4 Shifting riding Warning Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Info If you hear unusual noises while riding stop immediately switch off the engine and contact an a...

Page 33: ...em is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Moisture and dirt impair the brake system Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs On sandy wet or slippery surfaces use the rear brake mostly if possible Always finish braking before you go into a bend Change down to a lower ge...

Page 34: ...le or explosive Allow the vehicle to cool down before covering it Apply the brakes on the motorcycle Shift the transmission to neutral position Press and hold the stop button while the engine is idling until the engine stops Park the motorcycle on firm ground 8 7 Transporting Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire ...

Page 35: ...iately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the...

Page 36: ...than until the remaining fuel in the tank is depleted At the next opportunity add 2 stroke oil before you refuel Time the oil pump if the 2 stroke oil hose has been removed or the 2 stroke oil tank has been fully depleted in error Open 2 stroke oil tank cap p 18 V01565 10 Fill the 2 stroke oil tank up to the lower edge A of the filler neck Guideline Only use 2 stroke oil which is appropriate for s...

Page 37: ...gs p 83 Check the brake linings of the rear brake p 89 Check the brake discs p 81 Check the brake lines for damage and leakage Check the rear brake fluid level p 87 Check the free travel of the foot brake lever p 86 Check the frame p 76 Check the link fork p 76 Check the fork bearing for play Check the shock absorber heim joint for play Check the shock absorber linkage Check the tire condition p 9...

Page 38: ...ics tool Make a service entry in Husqvarna Motorcycles Dealer net One time interval Periodic interval 9 3 Recommended work every 48 months every 12 months Every 80 operating hours Every 40 operating hours After 20 operating hours Every 20 operating hours After 10 operating hours Every 10 operating hours Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid p 79...

Page 39: ...rating hours Every 10 operating hours Perform major engine service including removing and installing the engine Change the piston and check the cylinder Change the connecting rod conrod bearing and crank pin Clean the hose connections of the pressure sensor Check the transmission and the shift mechanism Change all engine bearings One time interval Periodic interval ...

Page 40: ...e fork In this system suspension is located in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by an air cushion A steel spring is located in the left fo...

Page 41: ...d low speed is gradual Thus modifications in the high speed range affect the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the ...

Page 42: ... 10 Turn adjusting screw 1 all the way clockwise with a socket wrench Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Highspeed compression damping Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Info Turn clockwise to increase damping turn counter clockwise to reduce damping 10 6 Adjusting the rebound damping of the s...

Page 43: ...clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds 10 7 Measuring the rear wheel dimension unloaded Preparatory work Raise the motorcycle with a lift stand p 49 402415 10 Main work Position the sag gage in the rear axle and measure the distance to marking SAG on the rear fender Sag gauge 00029090500 Pin sag scale 00029990010 Note down the val...

Page 44: ...oad of the shock absorber p 43 10 9 Checking the riding sag of the shock absorber 402417 10 Measure dimension A of rear wheel unloaded p 41 With another person holding the motorcycle the rider wear ing full protective clothing sits on the seat in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person again measures the di...

Page 45: ...59 After removing the shock absorber clean it thoroughly 402659 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is no longer under ten sion Hook wrench 90129051000 Info If the spring cannot be fully released the spring must be removed to accurately measure the spring length Measure the total spring length while the spring is not under tension Tension the spring by turning adjust...

Page 46: ...ll the shock absorber p 61 Remove the motorcycle from the lift stand p 49 Check the static sag of the shock absorber p 42 Check the riding sag of the shock absorber p 42 Adjust the rebound damping of the shock absorber p 40 10 12 Checking the basic setting of the fork Info For various reasons no exact riding sag can be determined for the fork 401000 01 Smaller differences in the rider s weight can...

Page 47: ...g Preparatory work Raise the motorcycle with a lift stand p 49 K01328 10 Main work Remove protection cap 1 Push together fork airpump 2 fully Fork airpump 79412966100 Info The fork airpump is included as part of the motorcy cle s accessory pack Connect the fork airpump to the left fork leg The fork airpump indicator switches on automatically A little air escapes from the fork leg when connecting I...

Page 48: ...clockwise all the way to the stop Info Adjuster 1 is located at the upper end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping during compression 10 15 Adjusting the rebound damping of t...

Page 49: ...ce of A from the center Hole distance A 3 5 mm 0 138 in The handlebar can be mounted in 2 different positions In this way the handlebar can be mounted in the most comfortable position for the rider 10 17 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break...

Page 50: ...andlebar supports are longer and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Position the handlebar Info Make sure the cables and wiring are positioned cor rectly Position the handlebar clamp Mount screws 1 but do not tighten yet First bolt the handlebar clamp with screws 1 ...

Page 51: ...orcycle against falling over 11 2 Removing the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the ve...

Page 52: ...s remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the seals rings behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil th...

Page 53: ...ine Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line and clamp Mount and tighten screws 2 Position the fork protector on the right fork leg Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 7 Removing the fork legs Preparatory work Raise the motorcycle with a lift stand p 49 Remove the front wheel p 92 V02141 10 Main work Remove screws 1 and t...

Page 54: ...milled groove from the top must be flush with the upper edge of the upper triple clamp The air suspension is located in the left fork leg The pressure and rebound damping is located in the right fork leg V01589 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft V02141 11 Position the brake caliper Mount...

Page 55: ...58 Remove the handlebar cushion V01567 10 Main work Take off cable holder 1 in front of the left radiator Remove screw 2 Remove screw 3 Remove the upper triple clamp with the handlebar and hang them to the side Info Cover the components to protect them against dam age Do not kink the cables and lines V01566 10 Remove O ring 4 Remove protective ring 5 Remove the lower triple clamp with the steering...

Page 56: ...tective ring 2 and O ring 3 V01568 10 Position the upper triple clamp with the handlebar Mount screw 4 but do not tighten yet H01182 11 Position the fork legs Air bleeder screw 5 of the right fork leg is positioned to the front Valve A of the left fork leg faces the front Info Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be flush wit...

Page 57: ...0 Using a plastic hammer tap lightly on the upper triple clamp to avoid stresses Tighten screws 8 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Secure wiring harness and clutch line with cable holder 9 V02141 12 Position the brake caliper Mount and tighten screws bk Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line and the clamp Mount and tighten ...

Page 58: ...ith play in the steering head bearing the bearings and the bearing seats in the frame can become damaged over time Preparatory work Raise the motorcycle with a lift stand p 49 H01167 01 Main work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel Play should not be detectable on the steering head bear ing If there is detectable play Adjust st...

Page 59: ...pper triple clamp to avoid stresses Tighten screws 1 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Mount and tighten screw 2 Guideline Screw top steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Finishing work Check steering head bearing play p 56 Remove the motorcycle from the lift stand p 49 Mount the handlebar cushion 11 13 Lubricating the steering head bearing H02387 01 Remove the lower t...

Page 60: ...nstalling the start number plate K01331 10 Position the brake line and brake line guide on the start num ber plate Mount and tighten screw 1 Position the start number plate The holding lugs engage in the fender Mount and tighten screw 2 11 16 Removing front fender Preparatory work Remove the start number plate p 58 K01078 10 Main work Remove screws 1 and 2 Remove front fender ...

Page 61: ... Finishing work Install the start number plate p 58 11 18 Removing the shock absorber Preparatory work Raise the motorcycle with a lift stand p 49 V01574 10 Main work Remove the cable ties Remove screws 1 with the washers Detach the frame protector in area A and take it off K01091 10 Remove screw 2 Remove fitting 3 Info Raise the link fork slightly to be able to remove the screws more easily ...

Page 62: ...er from the push rod H01540 01 Remove the connecting link of the chain Info Cover the components to protect them against dam age Take off the chain V01577 10 Remove nut 7 and pull out the swingarm pivot Push the link fork back and secure it against falling over V01579 10 Hold the shock absorber and remove screw 8 Remove the shock absorber carefully at the bottom ...

Page 63: ... M16x1 5 100 Nm 73 8 lbf ft K00949 10 Mount the chain Connect the chain with the connecting link Guideline The closed side of the chain joint lock must face in the direction of travel K01098 11 Position the foot brake cylinder Push rod 3 engages in the foot brake cylinder The dust boot is correctly positioned Mount and tighten screws 4 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft H01546 ...

Page 64: ...d position Mount and tighten screws 7 with the washers Guideline Screw frame pro tector M5 3 Nm 2 2 lbf ft Mount the new cable ties Check the free travel of the foot brake lever p 86 Finishing work Remove the motorcycle from the lift stand p 49 11 20 Removing the seat Preparatory work Remove the air filter box cover p 63 V01319 10 Main work Remove screw 1 H02218 10 Raise the rear of the seat pull ...

Page 65: ... locked in correctly V01319 10 Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 63 11 22 Removing the air filter box cover V01582 10 Pull off the air filter box cover sideways in areas A B and C and take off toward the rear 11 23 Installing the air filter box cover V01583 10 Attach catch 1 of the air filter box in ar...

Page 66: ...luid etc correctly and in compliance with the applicable regulations Preparatory work Remove the air filter box cover p 63 V01581 10 Main work Detach retaining tab 1 Remove air filter with air filter sup port Remove air filter from air filter support 11 25 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease fil...

Page 67: ...ge and tight ness Finishing work Install the air filter p 65 Install the air filter box cover p 63 11 26 Installing the air filter 102178 10 Main work Mount the clean air filter on the air filter support Grease the air filter in area A Long life grease p 141 V01584 10 Insert the air filter and position top retaining pin 1 in bush ing B The air filter is correctly positioned Secure the bottom retai...

Page 68: ...sition the main silencer in exhaust sleeve 1 Mount and tighten screws 2 with the washers Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 29 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle Info Over time the fibers o...

Page 69: ...g 4 on the inner tube Push outer tube 5over the inner tube with the new glass fiber yarn filling and the O ring Mount and tighten all screws 1 Guideline Screws on main silencer M5 7 Nm 5 2 lbf ft Finishing work Install the main silencer p 66 11 30 Removing the right side cover Preparatory work Remove the air filter box cover p 63 Remove the seat p 62 V01602 10 Main work Detach side cover in area A...

Page 70: ...for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse th...

Page 71: ...uld dirt enter into the fuel line Dirt in the fuel line clogs the injection valve V01591 10 Disconnect the quick release coupling Info Remaining fuel may flow out of the fuel hose Mount wash cap set 3 Wash cap set 81212016100 V01592 10 Remove screws 4 V01594 10 Remove screw 5 with the rubber bushing Pull the fuel tank breather hose off the fuel tank lid V01593 10 Pull both spoilers laterally off t...

Page 72: ...tact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them V01593 11 Main work Check the throttle cable routing p 76 Position the fuel tank and fit the ...

Page 73: ...ght side cover p 68 Mount the seat p 63 Install the air filter box cover p 63 11 34 Checking the chain for dirt 400678 01 Check the chain for heavy soiling If the chain is very dirty Clean the chain p 71 11 35 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil ...

Page 74: ...ansmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with a lift stand p 49 ...

Page 75: ...ycle with a lift stand p 49 Check the chain tension p 72 V01325 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Chain tension 55 58 mm 2 17 2 28 in Turn adjusting screws 3 on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks A The rear wheel is th...

Page 76: ...r 400987 10 Pull on the top section of the chain with the specified weight A Guideline Weight chain wear mea surement 10 15 kg 22 33 lb Measure distance B of 18 chain rollers in the lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distanc...

Page 77: ...ing guard M6 10 Nm 7 4 lbf ft Loctite 243 V01597 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft 401760...

Page 78: ...a tion Change the frame Guideline Repairs on the frame are not permitted 11 40 Checking the link fork K01115 01 Check the link fork for damage cracks and deformation If the link fork shows signs of damage cracks or defor mation Change the link fork Guideline Repairs on the link fork are not permitted 11 41 Checking the throttle cable routing Warning Danger of accidents The throttle cable may slip ...

Page 79: ...nstall the fuel tank p 70 Install the right side cover p 68 Mount the seat p 63 Install the air filter box cover p 63 11 42 Checking the rubber grip 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The...

Page 80: ...ffected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly ...

Page 81: ...ent of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regul...

Page 82: ...d into the system until it emerges from the hole 6 of the master cylinder without bubbles Now and then extract fluid from the master cylinder reservoir to prevent overflow Remove the bleeding syringe Tighten the bleeder screw Mount the protection cap Correct the fluid level of the hydraulic clutch Guideline Fluid level below container rim 4 mm 0 16 in Position the cover with the membrane Mount and...

Page 83: ... discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized Husqvarna Motor cycles workshop will be glad to help 400257 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear reduces the thickness of the brake disc around the contact surface of the brake lin...

Page 84: ...iewer 1 When the brake fluid level has dropped to lower edge A of the level viewer Add front brake fluid p 82 12 4 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake s...

Page 85: ... between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 83 V02152 10 Main work Move the brake reservoir mounted on the handlebar to a hori zontal position Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid to level A Guideline Level A brake fluid level below reservoir rim 5 mm...

Page 86: ...lenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service sc...

Page 87: ...ot press the brake caliper against the spokes when pushing back the brake pis tons Remove cotter pins 4 Pull out pin 5 Remove the brake linings Clean the brake caliper and the brake caliper bracket 100397 10 Check that spring plate 6 in the brake caliper and brake pad sliding plate 7 in the brake caliper bracket are seated correctly 101737 10 Insert the new brake linings Insert pin 5 Mount cotter ...

Page 88: ...e brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification 402026 10 Disconnect spring 1 Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free trave...

Page 89: ...er Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold push rod 5 and tighten nut 4 Guideline Remaining nuts chassis M6 10 Nm 7 4 lbf ft Hold screw 3 and tighten nut 2 Guideline Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Attach spring 1 12 9 Checking the rear brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the...

Page 90: ... the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the ...

Page 91: ...rake linings p 89 Check the brake linings for damage and cracking If damage or wear is encountered Change the rear brake linings p 89 12 12 Changing the rear brake linings Warning Danger of accidents Incorrect servicing will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Sk...

Page 92: ...teed In this case the vehicle no longer corresponds to its condition at delivery and the manufacturer warranty shall be void Only use brake linings approved and recommended by Husqvarna motorcycles Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations ...

Page 93: ...ert the new brake linings Mount pin 4 Mount cotter pins 3 Info Always change the brake linings in pairs Make sure that decoupling plate 7 is mounted on the piston side brake lining Operate the foot brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a pressure point V02134 10 Correct brake fluid level to marking A Brake fluid DOT 4 DOT 5 1 p 139 Mount an...

Page 94: ...k the brake pis tons V02147 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 V02148 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of ...

Page 95: ...rt the spacers Clean and grease the wheel spindle Long life grease p 141 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned V02147 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorcycle...

Page 96: ...r sprocket Info Cover the components to protect them against dam age Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed H03002 10 Remove spa...

Page 97: ... Mount the chain V01325 11 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 72 Tighten nut 4 Guideline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length Ch...

Page 98: ...re age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 year...

Page 99: ... in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If you hear different tone frequencies from different spokes of equal length and diameter this is an indica tion of different spoke tensions You should hear a ...

Page 100: ...inimum clearance 1 m 3 ft Do not charge deeply discharged 12 V batteries if the charge is already below the minimum voltage Minimum voltage before the start of the charge 9 V Dispose of 12 V batteries with less than the minimum voltage correctly Preparatory work Remove the air filter box cover p 63 Remove the seat p 62 S02336 10 Main work Disconnect negative cable 1 from the 12 V battery Pull back...

Page 101: ...Nm 1 84 lbf ft Finishing work Mount the seat p 63 Install the air filter box cover p 63 14 3 Charging the 12 V battery Warning Risk of injury 12 V batteries contain harmful substances Keep 12 V batteries out of the reach of children Keep sparks and open flames away from 12 V batteries Only charge 12 V batteries in well ventilated rooms Maintain a minimum clearance from inflammable materials when c...

Page 102: ...city destroying the battery The 12 V battery is maintenance free Preparatory work Remove the air filter box cover p 63 Remove the seat p 62 Remove the 12 V battery p 98 F01568 10 Main work Check the battery voltage Battery voltage 9 V Do not charge the 12 V battery Replace the 12 V battery and dispose of the old 12 V battery properly If the specifications have been met Battery voltage 9 V Connect ...

Page 103: ... p 63 Install the air filter box cover p 63 14 4 Changing main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The main fuse protects all electrical power consumers of the vehicle It is located in the starter relay housing under the seat Preparatory work Remove the air filter box cover p 63 Rem...

Page 104: ...f needed Mount the protection caps V01612 10 Mount starter relay 3 onto the holder and route the cable Mount the EFI control unit 1 on the rubber lugs 2 Finishing work Mount the seat p 63 Install the air filter box cover p 63 14 5 Changing the fuses of individual electrical power consumers Info The fuse box containing the fuses of individual electrical power consumers is located under the seat Pre...

Page 105: ...rical system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088010 p 135 Fuse 75011088005 p 135 Tip Put a spare fuse in the fuse box so that it is available if needed Check the function of the electrical power consumer Close the fuse box cover 1 Finishing work Mount the seat p 63 Install the air filter box cover p...

Page 106: ...r other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with...

Page 107: ...ater in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold 400243 10 Stand the motorcycle upright on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level A above the radiator fins 10 mm 0 39 i...

Page 108: ...er under the water pump cover V01614 11 Remove screw 1 Take off radiator cap 2 Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw water pump cover M6 10 Nm 7 4 lbf ft 15 5 Refilling with coolant Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin t...

Page 109: ...Guideline Screw cylinder head temperature sensor M10x1 25 12 Nm 8 9 lbf ft Plug in connector 3 400243 10 Pour coolant in up to level A above the radiator fins Guideline Coolant level A above the radiator fins 10 mm 0 39 in Coolant p 139 V01617 10 Mount radiator cap 5 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there ...

Page 110: ...Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills on...

Page 111: ...n connector 4 Position protection cap 3 400243 10 Pour coolant in up to level A above the radiator fins Guideline 10 mm 0 39 in Coolant p 139 E01431 01 Mount radiator cap 2 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when startin...

Page 112: ...ine in an enclosed space Start the engine and let it run at idle speed Move the handle bar to and fro over the entire steering range The idle speed must not change If the idle speed changes Adjust the play in the throttle cable p 110 16 2 Adjusting the play in the throttle cable Info If the correct routing of the throttle cable has already been secured the fuel tank does not need to be removed Pre...

Page 113: ... of the throttle response is changed by changing the guide plate A guide plate with a different characteristic map is supplied V02150 10 Main work Push back sleeve 1 Remove screws 2 and half shells 3 Detach the throttle cables and take off the grip tube 102246 10 Remove guide plate 4 from handle tube 5 Position the required guide plate on the grip tube Guideline The label OUTSIDE must be visible M...

Page 114: ...o out spontaneously if the idle speed is set too low Set the idle speed to the specified value Your authorized Husqvarna Motorcycles workshop will be glad to help K01324 10 Run the engine until warm The cold start button is deactivated A further turn returns the cold start button back to the basic position p 19 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unco...

Page 115: ...If the vehicle is transported over great height differences the ambient pressure must be reprogrammed H02349 01 Start the vehicle at the new height above sea level and switch off the engine again Wait for at least five seconds Start the vehicle again and check the response of the vehicle If the response has not improved Repeat the procedure 16 6 Checking the basic position of the shift lever Info ...

Page 116: ... A of the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Mount and tighten screw 1 with the washers Guideline Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 ...

Page 117: ...el contact with the eyes Change your clothing in case of fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system V01619 10 Clean quick release coupling 1 thoroughly with compressed air Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs th...

Page 118: ...one tank of fuel the 2 stroke oil tank must be filled up to at least the upper edge A The 2 stroke oil tank must be completely filled if possible If the 2 stroke oil level is too low Add 2 stroke oil p 34 17 3 Priming oil pump Warning Engine failure The engine will not be lubricated unless there is 2 stroke oil in the oil tank If the oil level warning light lights up the 2 stroke oil is sufficient...

Page 119: ...ug in wake up connector 5 for priming the oil pump to the diagnostics connector 6 Info The connector is included as part of the motorcycle s separate enclosure Wait for at least five seconds Release the fixing means from the throttle grip The oil pump is timed Info The oil pump is actuated at various speeds The procedure is clearly audible Wait until you can no longer hear the oil pump operating D...

Page 120: ...the air filter box cover p 63 17 4 Cleaning the oil screen in the oil tank Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Preparatory work Remove main silencer p 66 Remove the air filter box cover p 63 Remove the seat p 62 Remove the right side ...

Page 121: ...out of the intake flange and hang it to the side V01629 10 Open hose clamp 6 using a screwdriver Pull off the angle piece and collect the 2 stroke oil in a suit able container V01630 10 Remove oil screen 7 and clean it Check the oil screen for damage If the oil screen is damaged Replace the oil screen V01631 01 Insert the oil screen and mount the angle piece with a new hose clamp Hose clamp pliers...

Page 122: ...Nm 25 8 lbf ft Loctite 2701 Remove screws 2 Mount and tighten screws 2 Guideline Screw sub frame M8 35 Nm 25 8 lbf ft Loctite 2701 Finishing work Remove the motorcycle from the lift stand p 49 Install the fuel tank p 70 Install the right side cover p 68 Add 2 stroke oil p 34 Prime the oil pump p 116 Mount the seat p 63 Install the air filter box cover p 63 Install the main silencer p 66 17 5 Check...

Page 123: ...dous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain the gear oil while the engine is at operating temperature Preparatory work Park the motorcycle on a level surface Position an appropriate container under the engine V01626 10 Main work Remove gear oil drain plug 1 with...

Page 124: ...he gear oil Info Too little gear oil or poor quality gear oil results in premature wear to the transmission Gear oil must only be topped up when the engine is cold Preparatory work Park the motorcycle on a level surface V01625 10 Main work Remove gear oil level monitoring screw 1 401955 11 Remove filler plug 2 with the O ring Add gear oil until it emerges from the drill hole of the gear oil level ...

Page 125: ...haust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for leaks ...

Page 126: ...f the motorcycle over a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove the coarse dirt particles with a gentle water jet Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 141 Info Use warm water containing normal motorcycle c...

Page 127: ... 71 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 141 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 142 ...

Page 128: ... the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 141 Refuel p 33 Clean the motorcycle p 124 Change the gear oil p 121 Check the antifreeze and coolant level p 104 Check tire pressure p 96 Store the ve...

Page 129: ...STORAGE 19 127 19 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 49 Perform checks and maintenance measures when preparing for use p 29 Make a test ride ...

Page 130: ...system defective Check the ignition coil Check the spark plug connector Short circuit cable in wiring harness frayed stop button faulty Check the stop button The connector or ignition coil is loose or oxidized Clean the connector and treat it with contact spray Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool The engine has no ...

Page 131: ...on coil is loose or oxidized Clean the connector and treat it with contact spray Ambient pressure is incorrectly stored Program ambient air pressure p 113 Engine overheats Too little coolant in cooling system Check the cooling system for leakage Check the coolant level p 105 Too little air stream Switch off engine when stationary Radiator fins very dirty Clean the radiator fins Foam formation in c...

Page 132: ... Error level condition Coolant temperature sensor input signal too low Coolant temperature sensor input signal too high Blink code for malfunc tion indicator lamp 06 Malfunction indicator lamp flashes 6x short Error level condition Throttle valve position sensor circuit A adaption failed Throttle valve position sensor circuit A input signal too low Throttle valve position sensor circuit A input si...

Page 133: ...gnal irregular Crankshaft speed sensor no signal Blink code for malfunc tion indicator lamp 42 Malfunction indicator lamp flashes 4x long 2x short Error level condition Oil pump input signal too low Oil pump input signal too high Blink code for malfunc tion indicator lamp 21 Malfunction indicator lamp flashes 2x long 1x short Error level condition Battery voltage input voltage too low Battery volt...

Page 134: ...6 gear transmission claw shifted Transmission ratio first gear 15 31 second gear 16 25 third gear 20 25 fourth gear 22 23 fifth gear 25 22 sixth gear 26 20 Alternator 12 V 196 W Ignition system Contactless controlled fully electronic ignition with digital ignition adjustment Spark plug NGK BR 7 ES Spark plug electrode gap 0 6 mm 0 024 in Starting aid Electric starter system 22 2 Engine tightening ...

Page 135: ...6 8 Nm 5 9 lbf ft Screw gear oil level monitoring M6 8 Nm 5 9 lbf ft Screw intake flange reed valve housing M6 6 Nm 4 4 lbf ft Screw kick starter intermediate gear steel pin M6 10 Nm 7 4 lbf ft Loctite 243 Screw outer clutch cover M6 8 Nm 5 9 lbf ft Screw shift drum locating M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 Screw starter motor M6 10 Nm 7 4 lbf ft S...

Page 136: ...39 22 3 3 Fuel Total fuel tank capacity approx 8 5 l 2 25 US gal Super unleaded ROZ 95 p 140 Fuel reserve approx 1 5 l 1 6 qt 2 stroke oil tank content approx 0 6 l 0 6 qt Engine oil 2 stroke p 139 22 4 Chassis Frame Central tube frame made of chrome molybdenum steel tubing Fork WP XACT 5448 Suspension travel front 310 mm 12 2 in rear 300 mm 11 81 in Fork offset 22 mm 0 87 in Shock absorber WP XAC...

Page 137: ...011088010 10 A Fuse 75011088005 5 A 22 6 Tires Front tire Rear tire 90 90 21 54M TT Dunlop GEOMAX AT81F 110 100 18 64M TT Dunlop GEOMAX AT81 The tires specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 22 7 Fork Fork article number 34 18 8U 73 Fork WP XACT 5448 Compression damping Comfort 17...

Page 138: ... N mm 240 lb in Weight of rider 85 95 kg 187 209 lb 45 N mm 257 lb in Spring length 260 mm 10 24 in Gas pressure 10 bar 145 psi Static sag 35 mm 1 38 in Riding sag 105 mm 4 13 in Fitted length 477 mm 18 78 in Shock absorber fluid p 140 SAE 2 5 22 9 Chassis tightening torques Screw air filter box EJOT PT K70x25 5 Nm 3 7 lbf ft Screw fuel pump EJOT PT K60x25 Z 2 5 Nm 1 84 lbf ft Screw intake air tem...

Page 139: ... Screw cable on starter relay M6 6 Nm 4 4 lbf ft Screw chain guide on link fork at the front M6x45 10 Nm 7 4 lbf ft Screw chain guide on link fork at the rear M6x19 10 Nm 7 4 lbf ft Loctite 243 Screw chain sliding guard M6 10 Nm 7 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw fuel tank spoiler on radia tor M6 6 Nm 4 4 lbf ft Screw hand lever M6 5 Nm 3 7 lbf ft ...

Page 140: ...acket screw M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Nut fuel pump mounting M12 15 Nm 11 1 lbf ft Nut angle lever to link fork M14x1 5 60 Nm 44 3 ...

Page 141: ...stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications for antifreeze protection dilution and miscibility compa...

Page 142: ... Standard classification SAE p 143 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel i...

Page 143: ...r High viscosity grease Recommended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air filter Recommended supplier MOTOREX Racing Bio Liquid Power Preserving materials for paints metal and rubber Recommended supplier MOTOREX...

Page 144: ...pray Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Klüber Lubrication KLÜBERFOOD NH1 34 401 Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Page 145: ... motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says nothing about quality JASO FD JASO FD is a classificatio...

Page 146: ...tion in the transfer ducts Electronic fuel injection in which two injection valves in the transfer ducts of the cylinders are used OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 147: ...LIST OF ABBREVIATIONS 27 145 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 148: ...ortunity refuel with 2 stroke oil 28 2 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention Active driving aids are also represented by yellow or orange symbols Malfunction indicator lamp lights up flashes yellow The OBD has detected a malfunction in the vehicle electronics Stop and contact an authorized Husqvarna Motorcycles workshop Th...

Page 149: ...e linings front brake checking 83 of the front brake changing 84 of the rear brake changing 89 rear brake checking 89 C Capacity coolant 134 gear oil 121 134 Chain checking 74 cleaning 71 Chain guide checking 74 Chain tension adjusting 73 checking 72 Characteristic map of the throttle response adjusting 111 Clutch fluid level checking correcting 78 fluid changing 79 Clutch lever 16 basic position ...

Page 150: ...ing 122 changing 121 Gear oil level checking 120 H Hand brake lever 16 basic position adjusting 81 Handlebar position 47 adjusting 47 High speed compression damping shock absorber adjusting 40 Husqvarna Motorcycles technical accessories 10 I Idle speed adjusting 112 Idle speed adjusting screw 19 Implied warranty 10 Intended use 6 L Link fork checking 76 Lower triple clamp installing 54 removing 53...

Page 151: ...g checking 42 spring preload adjusting 43 static sag checking 42 Shock absorber article number 15 Side stand 20 Spare parts 10 Spoke tension checking 97 Start button 17 Start number plate installing 58 removing 58 Starting 29 Starting power of lithium ion batteries at low temperatures 23 Steering head bearing lubricating 57 Steering head bearing play adjusting 57 checking 56 Stop button 16 Storage...

Page 152: ... 3402531en 3402531en 04 2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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Husqvarna F2401V5, Owner'S Manual

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