Husqvarna F1103V5 Owner'S Manual Download

Page: 102 / 133

17 TUNING THE ENGINE

100

17.1

Checking the clutch lever play

Note

Clutch damage

If there is no free travel by the clutch lever, the clutch will begin to slip.

–

Check the free travel of the clutch lever each time before using the motorcycle.

–

Adjust the free travel of the clutch lever when necessary in accordance with the specification.

F02839-10

–

Check the clutch lever for smooth operation.

–

Move the handlebar to the straight-ahead position.

–

Pull the clutch lever until resistance is perceptible, and deter-
mine the play in the clutch lever

Clutch lever play

1 … 3 mm (0.04 … 0.12 in)

» If the clutch lever play does not meet the specified value:

–

Adjust play in the clutch lever.

(

p. 100)

–

Move the handlebar to and fro over the entire steering range.

The clutch lever play must not change.

» If the clutch lever play changes:

–

Check the routing of the clutch cable.

17.2

Adjusting play in the clutch lever

F02840-10

–

Move the handlebar to the straight-ahead position.

–

Push back sleeve

–

Loosen lock nut

–

Adjust the play in the clutch level

by turning adjusting

screw

Guideline

Clutch lever play

1 … 3 mm (0.04 … 0.12 in)

–

Tighten lock nut

–

Position bellows

Summary of Contents for F1103V5

Page 1: ...OWNER S MANUAL 2022 Svartpilen 200 Art no 3402600en ...

Page 2: ......

Page 3: ...ior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models por trayed partly contain special equipment that does not belong to the regular scope of s...

Page 4: ...the handlebar 16 6 5 1 Emergency OFF switch 16 6 5 2 Start button 17 6 6 Ignition and steering lock 17 6 7 Locking the steering 17 6 8 Unlocking the steering 18 6 9 Opening fuel tank filler cap 18 6 10 Closing the fuel tank filler cap 19 6 11 Seat lock 19 6 12 Bag carrier 19 6 13 Tool set 20 6 14 Grab handle 20 6 15 Passenger foot pegs 20 6 16 Shift lever 20 6 17 Foot brake lever 21 6 18 Side stan...

Page 5: ...23 Adjusting the chain tension 65 12 24 Checking the chain rear sprocket and engine sprocket 66 13 BRAKE SYSTEM 67 13 1 Anti lock braking system ABS 67 13 2 Checking the brake discs 68 13 3 Checking the front brake fluid level 68 13 4 Adding front brake fluid 69 13 5 Checking the front brake linings 70 13 6 Checking the rear brake fluid level 71 13 7 Adding rear brake fluid 71 13 8 Checking the re...

Page 6: ...ation 106 20 STORAGE 108 20 1 Storage 108 20 2 Preparing for use after storage 109 21 TROUBLESHOOTING 110 22 TECHNICAL DATA 112 22 1 Engine 112 22 2 Engine tightening torques 113 22 3 Capacities 114 22 3 1 Engine oil 114 22 3 2 Coolant 114 22 3 3 Fuel 115 22 4 Chassis 115 22 5 Electrical system 116 22 6 Tires 116 22 7 Fork 116 22 8 Shock absorber 116 22 9 Chassis tightening torques 117 23 SUBSTANC...

Page 7: ...lly trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates the end of an activity including potential reworking 1 2 Formats used The typographical formats used in this...

Page 8: ...ther instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 4 Degrees of risk and ...

Page 9: ... of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventil...

Page 10: ... a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change dam aged or worn parts After completing a repair or service work check the operating safety of the vehicle 2 9 Environment If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the m...

Page 11: ... download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 12: ...s website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An incorrect suspension setting can lead to damage and breakage of chassis components Use of the vehicle under difficult conditions such as dusty enviro...

Page 13: ...0 1 Combination instrument p 22 2 High beam flasher button p 15 2 Light switch p 16 2 Turn signal switch p 16 2 Horn button p 16 3 Clutch lever p 15 4 Front rider s seat 5 Passenger seat 6 Passenger foot pegs p 20 7 Shift lever p 20 8 Engine number p 13 9 Seat lock p 19 ...

Page 14: ...right example F03849 10 1 Tool set p 20 2 Ignition and steering lock p 17 3 Emergency OFF switch p 16 3 Start button p 17 4 Throttle grip p 15 5 Hand brake lever p 15 6 Level viewer engine oil 7 Foot brake lever p 21 8 Compensating tank for coolant ...

Page 15: ...number F01413 10 The key number 1 can be found on the KEYCODECARD Info The key number is needed to order a replacement key Keep the KEYCODECARD in a safe place If at least one ignition key is still available a spare key can be produced If an ignition key is no longer present the entire lock system must be replaced 5 4 Engine number 402486 10 The engine number 1 is stamped on the left side of the e...

Page 16: ... 5 5 Fork article number 402295 10 The fork article number 1 is stamped on the inside of the axle clamp 5 6 Shock absorber article number F02448 10 Shock absorber article number 1 is on the left side of the shock absorber ...

Page 17: ...ing the hand brake lever 6 3 Throttle grip F02801 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 High beam flasher button F02800 11 High beam flasher button 1 is fitted on the left side of the han dlebar Possible states High beam flasher button in the basic position High beam flasher button pressed In this position the headl...

Page 18: ...rn signal on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use To switch off the turn signal press the turn signal switch towards the switch case 6 4 4 Horn button F01353 11 Horn button 1 is fitted on the left side of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is ope...

Page 19: ...engine stops and a non running engine will not start The ignition key can be removed Ignition on In this position the ignition circuit is closed and the engine can be started Steering locked In this position the ignition circuit is interrupted and the steering locked The ignition key can be removed 6 7 Locking the steering Note Danger of damage The parked vehicle can roll away or fall over Park th...

Page 20: ... skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of...

Page 21: ... fuel tank filler cap Turn the ignition key 90 clockwise Push down the fuel tank filler cap and turn the ignition key counterclockwise until the fuel tank filler cap lock engages Remove the ignition key and close the cover 6 11 Seat lock F01425 10 The seat lock 1 is located at the front left below the fuel tank The seat lock can be unlocked using the ignition key 6 12 Bag carrier F02805 10 The bag...

Page 22: ...rry a passenger the passenger can hold onto the grab handles during the trip 6 15 Passenger foot pegs F02806 10 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a passenger Passenger foot pegs folded down For operation with a passenger 6 16 Shift lever 401950 10 Shift lever 1 is mounted on the left side of the engine ...

Page 23: ...nd 402029 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system follow the riding instructions Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand ...

Page 24: ...nts in the tachometer and the gear display light up and switch off in sequence The speedometer counts from 0 to 299 and back The remaining display segments of the display light up briefly The PIONEERING SINCE 1903 logo appears on the display The selected ABS mode is then displayed for four seconds The display then changes to the last selected mode Info The malfunction indicator lamp always lights ...

Page 25: ... appear on the display CAN FAILURE CAN ABS FAILURE and CAN EMS FAILURE can appear ABS Failure appears on the display if the ABS is no longer active H03970 01 Transport Lock appears on the display if transport mode is acti vated Temporary Transport Lock appears on the display if temporary transport mode is activated H03971 01 Kill Switch appears on the display if the emergency off switch is pressed...

Page 26: ...tional information about the operat ing state of the motorcycle When the ignition is switched on all indicator lamps light up briefly except for the turn signal indicator lamp As soon as several warnings have been detected the general warning symbol also flashes on the display Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the...

Page 27: ...warning light F01411 10 The shift warning light 1 is located in the center above the dis play Info The shift warning light can be configured in the Trip 1 dis play and Trip 2 display by keeping the MODE button pressed The shift warning light is always active during the running in phase up to 1 000 km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only b...

Page 28: ...he fuse was removed The brightness of the displays is controlled by an ambient light sensor in the combination instrument 7 7 Fuel level display F01374 10 The fuel tank contents are shown in area 1 of the display The fuel level indicator consists of bars The more bars are lit the more fuel is in the fuel tank Info If the fuel level is getting low the warning Low Fuel Level will also appear on the ...

Page 29: ...k and if necessary correct the coolant level on the cooling system while it is in a cooled state Info When all the bars light up the warning High Coolant Temperature appears on the display If the cooling system overheats the maximum engine speed is limited Possible states The engine is cold Up to three bars light up Engine warm Four bars light up Engine hot Five to eight bars light up Engine very ...

Page 30: ...t have occurred are shown automatically in succession on the Info display Press the SET button briefly to change to the next warn ing in the display Press the MODE button briefly to change to the next dis play mode in the display 7 12 ODO display F01375 01 Press the MODE button briefly and repeatedly until ODO appears in the display Info ODO displays the total distance covered This value is retain...

Page 31: ...on Press the SET button briefly Next menu on the display Press the MODE but ton briefly Next display mode in the display 7 12 2 Service F01376 01 Press the MODE button briefly and repeatedly until ODO appears on the display Press the SET button briefly and repeatedly until the desired menu appears This menu shows the distance to the next service Info If the distance to the next service has reached...

Page 32: ...ess the SET button briefly and repeatedly until the desired menu appears Riding time 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for three sec onds Display of TRIP 1 is reset Press the MODE but ton briefly Next display mode in the display 7 13 2 Average Speed Trip1 F01381 01 Press the MODE button briefly and repeatedly until TR...

Page 33: ...tedly until TRIP 2 appears in the display Info TRIP 2 shows the distance since the last reset such as between two refueling stops TRIP 2 is always running and counts up to 9999 9 Press the SET button briefly to change to the next menu Press the MODE button briefly to change to the next dis play mode in the display 7 14 1 Time Trip 2 F01384 01 Press the MODE button briefly and repeatedly until TRIP...

Page 34: ... 7 14 3 Avg F C Trip 2 F01386 01 Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average fuel consumption 2 based on TRIP 2 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for three sec onds Display of TRIP 2 is reset Press the MODE but ton br...

Page 35: ... setting according to the country If the unit is changed the value ODO is retained and converted accordingly Condition The motorcycle is stationary F01402 01 Press the MODE button briefly and repeatedly until ODO appears on the display Press the MODE button for five seconds The units display appears Info The units display appears in the ODO display for each menu by keeping the MODE button pressed ...

Page 36: ...button simultaneously The set time is adopted and saved 7 18 Adjusting the shift speed RPM1 Condition The motorcycle is stationary ODO 1 000 km 621 mi F01400 01 Press the MODE button briefly and repeatedly until TRIP 1 appears on the display Press the MODE button for five seconds The RPM1 display appears Info The RPM1 display appears in the TRIP 1 display for each menu by keeping the MODE button p...

Page 37: ...2 display for each menu by keeping the MODE button pressed RPM2 is the engine speed above which the shift warning light lights up The engine speed can be set at intervals of 50 The shift speed RPM2 can only be set from a mini mum of 50 rpm above the shift speed RPM1 Set the speed with the MODE button and SET button Info The MODE button increases the value The SET button decreases the value Press t...

Page 38: ...rning Danger of accidents Non approved or non recommended tires and wheels impact the handling characteristic Only use tires wheels approved by Husqvarna Motorcycles with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running in phase 200 km ...

Page 39: ...tion Mount and secure all luggage according to the manufacturer s instructions Check that your luggage is fixed properly at regular intervals Warning Danger of accidents The luggage system will be damaged if it is overloaded Read the manufacturer information on maximum payload when mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered ...

Page 40: ...cle and check the rear mirror setting Check the fuel level 9 2 Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and sa...

Page 41: ...start button Info Do not press the start button until the combination instrument function check has finished Do not open the throttle to start If the starting attempt is unsuccessful wait for 15 sec onds before making another attempt at starting After 6 unsuccessful starting attempts do not try again and check the vehicle for other malfunctions instead This motorcycle is equipped with a safety sta...

Page 42: ... her feet on the pas senger foot pegs and holds on to the rider or the grab handles Note the regulations governing the minimum age of passengers in your country Warning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have ...

Page 43: ...m while it is in a cooled state Info If unusual noises occur while riding stop immediately taking care not to endanger yourself or other road users in the process switch off the engine and contact an authorized Husqvarna Motorcycles work shop 401950 11 Shift into a higher gear when conditions allow incline road situation etc Release the throttle while simultaneously pulling the clutch lever shift ...

Page 44: ...e riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever if you do not want to brake Warning Danger of accidents Higher total weight increases the stoppi...

Page 45: ...ttended if the engine is running Protect the vehicle against access by unauthorized persons Lock the steering and remove the ignition key if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have coole...

Page 46: ...ark the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401448 01 Switch off the engine and remove the ignition key Use tension belts or other suitable devices to secure the motorcycle against accidents...

Page 47: ...quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized Husqvarna Motorcycles workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel ...

Page 48: ...ear brake linings p 73 Check the brake lines for damage and leakage Check the front brake fluid level p 68 Check the rear brake fluid level p 71 Check the tire condition p 79 Check tire pressure p 81 Check the shock absorber and fork for leaks Clean the dust boots of the fork legs p 53 Check the chain rear sprocket and engine sprocket p 66 Check the chain tension p 64 Check the coolant level p 95 ...

Page 49: ... Check the wheel bearing for play Check the antifreeze Change the coolant p 98 Empty the drainage hoses Check all hoses e g fuel coolant bleeder drainage etc and sleeves for cracking leaks and incorrect routing Grease all moving parts e g side stand hand lever chain and check for smooth operation Check the tightness of the safety relevant screws and nuts which are easily accessi ble One time inter...

Page 50: ... is set for the weight of the rider and that of any lug gage and a passenger thus ensuring an ideal compromise between handling and stability F02846 10 Set the spring preload by turning adjusting ring 1 using the hook wrench and the extension from the tool set Guideline Spring preload Standard 2 clicks Info The spring preload can be set to 10 different posi tions 11 2 Handlebar position E01148 10 ...

Page 51: ... Place the handlebar support 4 in the required position Info The handlebar support is longer and higher on one side This side is marked with marking A Mount and tighten screws 3 with nuts 6 Guideline Screw handlebar support M10 21 Nm 15 5 lbf ft F02807 10 Position the handlebar Info Make sure the cables and wiring are positioned cor rectly Position handlebar clamp 2 Mount screws 1 but do not tight...

Page 52: ...11 TUNING THE CHASSIS 50 Tighten screws 1 evenly Guideline Screw handle bar clamp M8 20 Nm 14 8 lbf ft Loctite 243 ...

Page 53: ...nd 6932995500033 Stand the motorcycle upright align the lifting gear to the link fork and the adapters and raise the motorcycle Condition Rear wheel is removed Remove the license plate bracket p 59 402346 01 Mount the supports of the lifting gear Insert the adapter in the rear lifting gear Retaining adapter 61029955244 Rear wheel work stand 6932995500033 Stand the motorcycle upright align the lift...

Page 54: ...ft Loctite 243 402029 10 Condition Rear wheel was removed Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side stand 1 Remove bushings kit Install the license plate bracket p 60 12 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Prepa...

Page 55: ...he front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402777 01 Main work Secure the motorcycle against falling over Remove the front lifting gear F02809 10 Mount protection cap 1 Finishing work Remove the rear of the motorcycle from the lifting gear p 51 12 5 Cleaning the dust boots of the fork legs Preparatory work ...

Page 56: ...boots and inside fork tubes of both fork legs Universal oil spray p 123 Press the dust boots back into the installation position Remove the excess oil Finishing work Take the motorcycle off the front lifting gear p 53 Remove the rear of the motorcycle from the lifting gear p 51 12 6 Removing the passenger seat H02674 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the rear of...

Page 57: ...ront rider s seat Preparatory work Remove the passenger seat p 54 H02676 10 Main work Raise the rear of the front rider s seat pull it toward the rear and remove it upward 12 9 Mounting the front rider s seat H02677 10 Main work Attach the front rider s seat in area A and lower at the rear Finally check that the front rider s seat is correctly mounted Finishing work Mount the passenger seat p 54 1...

Page 58: ...ighten Guideline Screw bag carrier M6x45 10 Nm 7 4 lbf ft 12 12 Removing the left side cover Preparatory work Remove the bag carrier p 55 Remove the passenger seat p 54 Remove the front rider s seat p 55 F02851 10 Main work Remove screw 1 F02813 10 Remove screw 2 F02852 10 Pull off holding lug in area A Take off the side cover forwards ...

Page 59: ...ea C F02813 11 Mount and tighten screw 1 Guideline Screw fuel tank bridge M6 5 Nm 3 7 lbf ft F02851 11 Mount and tighten screw 2 Guideline Screw front trim M6x15 3 8 Nm 2 8 lbf ft Finishing work Mount the front rider s seat p 55 Mount the passenger seat p 54 Install the bag carrier p 56 12 14 Removing the right side cover Preparatory work Remove the bag carrier p 55 Remove the passenger seat p 54 ...

Page 60: ...rea A Take off the side cover forwards 12 15 Installing the right side cover F02854 11 Main work Position the side cover Guideline Grease the holding lug and rubber bushing Holding lug A engages in rubber bushing B Engage side cover in area C F02816 11 Mount and tighten screw 1 Guideline Screw fuel tank bridge M6 5 Nm 3 7 lbf ft ...

Page 61: ...x15 3 8 Nm 2 8 lbf ft Finishing work Mount the front rider s seat p 55 Mount the passenger seat p 54 Install the bag carrier p 56 12 16 Removing the license plate bracket F02817 10 Take the cable out of holders F02856 10 Remove the cable ties F02855 10 Disconnect plug in connector 1 Expose the cable ...

Page 62: ...er with chain guard Guideline Pay attention to the cable Tip Press the chain guard to the side for better access to the screw 12 17 Installing the license plate bracket F02821 11 Position the license plate bracket with chain guard Guideline Pay attention to the cable Mount screw 1 but do not tighten yet Guideline Screw license plate bracket M8x18 19 Nm 14 lbf ft Loctite 243 ...

Page 63: ...ighten yet Guideline Screw license plate bracket M6x25 7 Nm 5 2 lbf ft Loctite 243 Tighten screw 1 Guideline Screw license plate bracket M8x18 19 Nm 14 lbf ft Loctite 243 Press the chain guard to the side for better access to the screw Tighten screws 2 3 4 and 5 Guideline Screw license plate bracket M10x30 30 Nm 22 1 lbf ft Loctite 243 Screw license plate bracket M8x35 19 Nm 14 lbf ft Loctite 243 ...

Page 64: ...ew chain sliding guard M6 9 Nm 6 6 lbf ft F02855 11 Route the cable without tension Join plug in connector 8 F02856 10 Mount the cable ties F02817 10 Secure the cable in the holders 12 18 Removing the front spoiler F02857 10 Remove screws 1 Take the front spoiler off toward the front ...

Page 65: ...ts on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filte...

Page 66: ...if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with the rear lifting gear p 51 M00714 10 Main work Shift the transmission into neutral In the area af...

Page 67: ...orcycle with the rear lifting gear p 51 Check the chain tension p 64 F02824 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3 left and right Guideline Chain tension 5 7 mm 0 2 0 28 in Turn the adjusting screws 3 on the left and right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A T...

Page 68: ... Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 20 chain rollers at the longest chain section 304 0 mm 11 968 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on ol...

Page 69: ...a high center of gravity varying road surfaces steep descents or full braking without disengaging the gear Adapt your riding style to the road conditions and your driving ability The ABS operates with two independent brake circuits front and rear brakes During normal operation the brake system operates like a conventional brake system without ABS When the ABS control unit detects a locking tendenc...

Page 70: ... the front and rear brake discs for damage cracking and deformation If the brake disc exhibits damage cracking or deforma tion Change the front brake disc Change the rear brake disc 13 3 Checking the front brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaki...

Page 71: ...octor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that bra...

Page 72: ...raking effect Ensure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are dest...

Page 73: ...id level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the re...

Page 74: ...arts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Check the rear brake linings p 73 H01142 10 Main work Remove screw 1 and take off the screw cap lock F02828 10 Position the vehicle upright Remove screw cap 2 with membrane 3 Add brake fluid up to the marking A Brake fluid DOT 4 DOT 5 1 p 121 Mount the screw cover with the membrane Info Use water to ...

Page 75: ...ss A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings 13 9 Checking the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure build...

Page 76: ...ravel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification E01127 10 Release nut 1 and use screw 2 to adjust the specified free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info The range of adjustment is limited Hold screw 2 and tighten nut 1 ...

Page 77: ...wheel spindle out of the axle clamp Remove screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel spindle Take the front wheel out of the fork Info Do not actuate the hand brake lever when the front wheel is removed F02734 10 Remove spacers 6 14 2 Installing the f...

Page 78: ...ne Screw front wheel spindle M8 20 Nm 14 8 lbf ft Position wheel speed sensor 3 in the hole Mount and tighten screw 4 Guideline Screw wheel speed sensor M6 7 Nm 5 2 lbf ft Loctite 243 Position the fender and mount and tighten screws 5 with the washers Guideline Screw fender on axle clamp M6 12 Nm 8 9 lbf ft Operate the hand brake lever repeatedly until the brake lin ings are in contact with the br...

Page 79: ...heel down in such a way that the brake disc is not damaged Pull the rear wheel back and take it out of the link fork Info Do not operate the foot brake lever when the rear wheel is removed F01414 10 Remove spacers 6 14 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brak...

Page 80: ...e correctly positioned Push the rear wheel forward as far as possible and lay the chain on the rear sprocket F02824 12 Pull the rear wheel back and mount wheel spindle 3 with the washer and chain adjuster 4 Guideline Mount left and right chain adjusters 4 in the same posi tion Mount nut 2 with the washer Make sure that the chain adjusters are fitted correctly on the screws Check the chain tension ...

Page 81: ...rt the wheel spindle in the hub To check play A hold the rear wheel tight and try to rotate the rear sprocket Info Measure the play on the outside of the rear sprocket Play of damping rubber pieces on rear wheel 5 mm 0 2 in If clearance A is larger than the specified value Change all the damping rubber pieces of the rear hub Finishing work Install the rear wheel p 77 Remove the rear of the motorcy...

Page 82: ...s especially on wet surfaces 400602 10 Check the front and rear tires for cuts embedded objects and other damage If the tires have cuts run in objects or other damage Change the tires Check tread depth Info Observe the minimum profile depth required by national law Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 10 Check the tire age...

Page 83: ...t specifications Correct the tire pressure Mount the protection cap 14 8 Using tire repair spray H03319 01 Warning Danger of accidents Incorrect use of tire repair spray will result in the repaired tire losing pressure Tire repair spray cannot be used for all types of damage Observe the instructions and specifications of the manufacturer of the tire repair spray After repairing a tire with tire re...

Page 84: ...with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is discharged or missing If the 12 V battery is discharged or defective malfunctions in the vehicle electronics can occur espe cially when starting Ne...

Page 85: ... V battery Pull the 12 V battery upwards and out of the battery com partment 15 2 Installing the 12 V battery E01320 10 Main work Position the 12 V battery in the battery compartment 12 V battery ETZ 9 BS p 116 Position positive cable 1 and mount and tighten the screw Position positive terminal cover 2 Position negative cable 3 and mount and tighten the screw Position battery cover 4 on the 12 V b...

Page 86: ... of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if b...

Page 87: ... through the safety valves This reduces the capacity of the 12 V battery If the 12 V battery is discharged by repeated starting charge the 12 V battery immediately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and sulfating occurs destroying the battery The 12 V battery is maintenance free The acid level does not have to be checked Prepar...

Page 88: ...ry charger 58429074200 It is impossible to overcharge the 12 V battery using this bat tery charger This battery charger is not suitable for lithium ion batteries Info Charge the 12 V battery to a maximum of 10 of the capacity specified on the battery housing Disconnect the battery charger from the mains connection and the 12 V battery after charging Guideline The charging current charging voltage ...

Page 89: ...crew Position battery cover 5 on the 12 V battery F03812 10 Position battery support bracket 4 mount screws 3 and tighten Guideline Screw battery sup port bracket M8 19 Nm 14 lbf ft Position tool set 2 and mount rubber strap 1 Finishing work Mount the front rider s seat p 55 Mount the passenger seat p 54 Set the clock p 34 ...

Page 90: ...t Preparatory work Remove the passenger seat p 54 Remove the front rider s seat p 55 F02696 10 Main work Remove protection cap 1 F02697 10 Remove faulty main fuse 2 Info A faulty fuse has a burned out fuse wire A A spare fuse is located in the fuse box Insert a new main fuse Fuse 75011088030 p 116 Tip Put a spare fuse in the fuse box so that it is available if needed F02696 10 Mount protection cap...

Page 91: ...wire A Warning Fire hazard Incorrect fuses overload the electri cal system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088010 p 116 Tip Insert spare fuse 2 in the fuse box so that it is available if needed Mount the protection cap F03803 11 To change the fuse of the ABS return pump Take off the protection cap a...

Page 92: ...t auxiliary relay horn fuel pump Fuse 5 10 A radiator fan Fuse 6 15 A brake light turn signal high beam low beam position light tail light license plate lamp Fuse 7 10 A ABS control unit combination instrument diagnostics connector Fuse 8 10 A emergency off Fuse 9 10 A permanent positive for auxiliary equipment ACC1 front Fuse 10 10 A ignition positive for auxiliary equipment ACC2 front ACC2 rear ...

Page 93: ...uideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and pas senger if applicable Check the headlight setting The light dark boundary must be exactly on the lower marking when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable If the boundary between light and dark does not meet specifications Adjust the head...

Page 94: ...ew headlight range adjustment M6 7 Nm 5 2 lbf ft Info Screw 1 also secures the headlight Make sure that screw is always tightened 15 9 Diagnostics connector F01713 10 Diagnostics connector 1 is located under the passenger seat 15 10 Front ACC1 and ACC2 F02861 10 Installation location Power supplies ACC1 1 and ACC2 2 front are located under the cover of the ABS module 15 11 ACC2 rear F03844 10 Inst...

Page 95: ...cle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected im...

Page 96: ... cap of the compensating tank F02864 10 Remove radiator cap 2 Check the antifreeze in the coolant 25 45 C 13 49 F If the antifreeze in the coolant does not match the speci fied value Correct the antifreeze in the coolant Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for t...

Page 97: ...doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold F02865 10 Stand the motorcycle upright on a horizontal surface Check the coolant lev...

Page 98: ...hly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Preparatory work Remove the front spoiler p 62 F02866 10 Main work Position the motorcycle upright Position an appropriate container under the engine Remove screw 1 with the seal ring Remove the radiator cap Completely drain the coolant Mou...

Page 99: ...on the side stand Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and allow it to warm up F02836 11 Stop the engine and allow it to cool down When the engine i...

Page 100: ...olant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Preparatory...

Page 101: ...d death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and allow it to warm up F02836 12 Stop the engine and allow it to cool down When the engine is cool check the coolant level in the radia tor and if necessary add coolant Remove the cover of compensating tank 4 an...

Page 102: ...sistance is perceptible and deter mine the play in the clutch lever A Clutch lever play A 1 3 mm 0 04 0 12 in If the clutch lever play does not meet the specified value Adjust play in the clutch lever p 100 Move the handlebar to and fro over the entire steering range The clutch lever play must not change If the clutch lever play changes Check the routing of the clutch cable 17 2 Adjusting play in ...

Page 103: ... basic position of the shift lever p 101 17 4 Adjusting the basic position of the shift lever Info The adjustment range of the shift lever is limited F03806 10 Loosen nuts 1 Adjust the shift lever by turning shift rod 2 Guideline Shift rod adjustment range A 128 142 mm 5 04 5 59 in Make equal adjustments on both sides At least five threaded ends must be screwed into the seat ing Tighten nuts 1 Gui...

Page 104: ... suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain the engine oil with the engine at operating temperature Pr...

Page 105: ...ear of the engine F02872 10 Remove filler plug 6 with the O ring and fill up with engine oil Engine oil Ambient tempera ture 0 50 C 32 122 F 1 5 l 1 6 qt Engine oil SAE 15W 50 p 121 Engine oil Ambient tempera ture 10 40 C 14 104 F Engine oil SAE 10W 40 p 122 Mount and tighten the filler plug together with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in...

Page 106: ... not advisable to mix different engine oils Husqvarna Motorcycles recommends changing the engine oil when necessary Mount and tighten the filler plug together with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when start...

Page 107: ...ntain its value and appearance over a long period Avoid direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 123 Info Use warm water containing normal motorcycle cleaner and a ...

Page 108: ...powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 123 Lubricate the ignition and steering lock Universal oil spray p 123 19 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You should therefore take pre cautions against aggressive ro...

Page 109: ...CLEANING CARE 19 107 Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force Clean the chain p 63 ...

Page 110: ...ck the antifreeze and coolant level p 93 Check tire pressure p 81 Remove the 12 V battery p 82 Charge the 12 V battery p 84 Guideline Storage temperature of the 12 V battery without direct sunlight 0 35 C 32 95 F Store the vehicle in a dry location that is not subject to large fluctuations in temperature Info Husqvarna Motorcycles recommends jacking up the motorcycle Raise the motorcycle with the ...

Page 111: ...01059 01 Take the motorcycle off the front lifting gear p 53 Remove the rear of the motorcycle from the lifting gear p 51 Install the 12 V battery p 83 Set the clock p 34 Perform checks and maintenance measures when preparing for use p 38 Take a test ride ...

Page 112: ...level p 95 Radiator fins very dirty Clean the radiator fins Foam formation in cooling sys tem Drain the coolant p 96 Fill bleed the cooling system p 96 Thermostat defective Check the thermostat Fuse 5 blown Change the fuses of individual electri cal power consumers p 90 Defect in radiator fan system Check the radiator fan system Malfunction indicator lamp lights up yellow Malfunction in the electr...

Page 113: ...attery discharged Ignition was not switched off when vehicle was parked Charge the 12 V battery p 84 The 12 V battery is not being charged by the alternator Check the charging voltage Check the open circuit current The combination instrument shows nothing on the display Fuse 2 or 7 blown Change the fuses of individual electri cal power consumers p 90 Speedometer in combination instrument not funct...

Page 114: ... rings One compression ring one tapered compression piston ring one oil scraper ring Engine lubrication Pressure circulation lubrication with one trochoidal pump Primary transmission 22 72 Clutch Clutch in oil bath mechanically activated Transmission 6 gear transmission claw shifted Transmission ratio 1st gear 12 34 2nd gear 15 31 3rd gear 18 28 4th gear 21 26 5th gear 22 23 6th gear 24 22 Mixture...

Page 115: ... cable retaining bracket M6 6 Nm 4 4 lbf ft Loctite 243 Screw clutch cover M6 12 Nm 8 9 lbf ft Screw engine case M6x40 12 Nm 8 9 lbf ft Screw engine case M6x60 12 Nm 8 9 lbf ft Loctite 243 Screw engine sprocket M6 12 Nm 8 9 lbf ft Screw freewheel gear retaining bracket M6 12 Nm 8 9 lbf ft Loctite 243 Screw locking lever M6 12 Nm 8 9 lbf ft Loctite 243 Screw oil filter cover M6 10 Nm 7 4 lbf ft Scr...

Page 116: ... cylinder head M10 Step 1 25 Nm 18 4 lbf ft Step 2 50 Nm 36 9 lbf ft Thread is oiled head flat is greased Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Spark plug M12 15 Nm 11 1 lbf ft Nut inner clutch hub M14LH 60 Nm 44 3 lbf ft Loctite 243 Nut primary gear wheel timing chain sprocket M14 55 Nm 40 6 lbf ft Loctite 243 Oil drain plug M24x1 5 15 Nm 11 1 lbf ft Nut drive gear wheel for balancer s...

Page 117: ...142 mm 5 59 in rear 142 mm 5 59 in Brake discs diameter front 320 mm 12 6 in rear 230 mm 9 06 in Brake discs wear limit front 4 5 mm 0 177 in rear 3 6 mm 0 142 in Tire pressure when solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire pressure with passenger full payload front 2 0 bar 29 psi rear 2 2 bar 32 psi Secondary ratio 14 42 Chain 5 8 x 1 4 520 X ring Steering head angle 65 Wheelbase 1 357 1...

Page 118: ...TL MRF REVZ D The tires specified represent one of the possible series production tires For alternative manufacturers if any contact an authorized dealer or qualified tire dealership If local road approval regulations apply these and the respective technical specifications must be observed Additional information is available in the Service section under www husqvarna motorcycles com 22 7 Fork Fork...

Page 119: ...ender M5x20 2 Nm 1 5 lbf ft Screw front spoiler M5 4 5 Nm 3 32 lbf ft Loctite 243 Screw fuel tank cover M5 5 Nm 3 7 lbf ft Screw headlight fixation on com bination instrument M5 2 Nm 1 5 lbf ft Screw light switch M5 1 5 Nm 1 11 lbf ft Screw tail light M5 5 Nm 3 7 lbf ft Screw throttle grip M5 1 5 Nm 1 11 lbf ft Screw wheel cover license plate bracket M5 5 Nm 3 7 lbf ft Spoke nipple M5 4 Nm 3 lbf f...

Page 120: ...nt M6 7 Nm 5 2 lbf ft Screw license plate bracket M6x16 9 Nm 6 6 lbf ft Screw license plate bracket M6x25 7 Nm 5 2 lbf ft Loctite 243 Screw seat fixing M6 12 Nm 8 9 lbf ft Screw shift rod M6 9 Nm 6 6 lbf ft Loctite 243 Screw splash protector M6 9 Nm 6 6 lbf ft Screw wheel cover holder on license plate bracket M6 9 Nm 6 6 lbf ft Loctite 243 Screw wheel speed sensor M6 7 Nm 5 2 lbf ft Loctite 243 Sp...

Page 121: ...olt brake line M10 24 Nm 17 7 lbf ft Fitting engine mounting bracket M10 50 Nm 36 9 lbf ft Loctite 243 Nut side stand bracket M10 38 Nm 28 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw foot brake lever M10 30 Nm 22 1 lbf ft Loctite 243 Screw footrest bracket M10 50 Nm 36 9 lbf ft Screw handlebar support M10 21 Nm 15 5 lbf ft Screw license ...

Page 122: ...22 TECHNICAL DATA 120 Nut steering head M30x1 1st stage 50 Nm 36 9 lbf ft 2nd stage loosen counterclock wise 2 turns 3rd stage 5 Nm 3 7 lbf ft ...

Page 123: ...s Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications f...

Page 124: ... oil SAE 4 48601166S1 Standard classification SAE p 124 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of ...

Page 125: ...o Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTOREX Chainlube Road Strong Universal o...

Page 126: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Page 127: ...ock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 128: ...27 LIST OF ABBREVIATIONS 126 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 129: ...ehicle electronics Come safely to a halt and contact an authorized Husqvarna Motorcy cles workshop ABS warning lamp lights up yellow Status or error messages relating to ABS 28 2 Green and blue symbols Green and blue symbols reflect information The turn signal indicator lamp flashes green simultaneously with the turn signal The turn signal is switched on The idle indicator lamp lights up green The...

Page 130: ...ulation checking 63 checking 66 cleaning 63 Chain tension adjusting 65 checking 64 Clutch lever 15 Clutch lever play checking 100 Combination instrument 22 35 ABS display 28 activation and test 22 Average Speed Trip1 30 Average Speed Trip2 32 Avg F C Trip 1 31 Avg F C Trip 2 32 coolant temperature indicator 27 display 26 fuel level display 26 Fuel Range 29 function buttons 27 indicator lamps 24 In...

Page 131: ...ssories 10 I Ignition lock 17 Implied warranty 10 Indicator lamps 24 Intended use 6 K Key number 13 L License plate bracket installing 60 License plate holder removing 59 Light switch 16 Load the vehicle 37 Luggage 37 M Main fuse changing 88 Manufacturer warranty 10 Misuse 6 Motor sprocket checking 66 Motorcycle cleaning 105 from lifting gear at rear removing 51 lifting with front lifting gear 52 ...

Page 132: ...rt button 17 Starting 38 Steering locking 17 unlocking 18 Steering lock 17 Stopping 43 Storage 108 Switch on the left side of the handlebar 15 on the right side of the handlebar 16 T Technical data capacities 114 chassis 115 chassis tightening torques 117 electrical system 116 engine 112 engine tightening torques 113 fork 116 shock absorber 116 tires 116 Throttle grip 15 Time adjusting 34 Tire con...

Page 133: ... 3402600en 3402600en 03 2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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