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Husqvarna CTH151 XP, Owner'S Manual

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Husqvarna CTH151 XP Owner'S Manual Download Page 34

34

REPAIR PARTS

TRACTOR - MODEL NO. CTH151XP (HAUCT15H36A), PRODUCT NO. 954 17 00-96

CHASSIS AND ENCLOSURES

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chassis-pl.lt_CRD_9

Summary of Contents for CTH151 XP

Page 1: ...CTH151 XP 02227_PL_LT_CRD Owner s Manual 01960_husqvarna ...

Page 2: ...turer s recommendations for wheel weights or counterweights to improve stability Useextracarewithgrasscatchersorotherattachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope D...

Page 3: ...e blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible WARNING In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control ...

Page 4: ... tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under the Maintenance and Storage sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest c...

Page 5: ... Insert 1 Large Flat Washer Steering Boot Steering Extension Shaft Steering Wheel Adapter 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube For Future Use 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 ...

Page 6: ...bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 10 12 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross...

Page 7: ...n section of this manual Roll tractor forward off skid Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear ...

Page 8: ...CKPLATE SLOT DISCHARGE CHUTE NOTE Thestraphookmustgothroughthedischargechute only Do not allow the hook to enter the slot in the tractor backplate Thiswillallowthedischargechutetofloatwiththe mower deck when moving on uneven terrain 02592 LOWER BAGGER TUBE FRONT BAGGER TUBE 1 4 X 2 CARRIAGE BOLTS 1 4 LOCK NUT FIG 5 TO ASSEMBLE BAGGER See Figs 5 6 NOTE For ease of assembly you may wish to obtain th...

Page 9: ...ghtly loosen the nuts securing the bagger RH and LHhorizontaladjustmentbrackets Loosenonlyenough so the brackets keep their position but allow them to be moved Movethebracketstheamountforwardorbackwardyou wish the bag assembly to move Retighten the nuts securely VERTICAL ADJUSTMENT Slightly loosen the nuts securing the vertical adjust ment brackets Loosen only enough so the brackets keep their pos...

Page 10: ...ean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation s...

Page 11: ... could result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avo...

Page 12: ...for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalintothebrake position FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off MOTION CONTROL LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor LIFT ...

Page 13: ...lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with theenginenotrunning Theseheightsareapproximateand may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For...

Page 14: ...ing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located under the seat Raiseattachmentlifttohighestpositionwithattachment lift control Raise seat and pull freewheel control up and back into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH To reengage transmi...

Page 15: ...oducts in the fuel tank or permanent damage may occur Sit on seat in operating position depress clutch brake pedal and set parking brake Place motion control lever in neutral N position Move attachment clutch to DISENGAGED position Move throttle control to fast position Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not be needed NOTE B...

Page 16: ...rge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operatio...

Page 17: ...e and onto the mower deck chute adaptor Secure the plug assembly by connecting the two straps over the handle and hook into the holes provided Replace bagger or optional rear discharge deflector to allow mower to operate You are now ready to begin mulching BAGGING see Fig 18 Place deck into the high cut position Remove the rear discharge deflector or mulching plug Insert the discharge chute into t...

Page 18: ... 2 maint_sch tractore new1 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this m...

Page 19: ... is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat When the engine is running and the bagger or optional deflector are not installed the mower should not op erate BLADE CARE See Fig 19 Forbestresultsmowerbladesmustbekeptsharp Replace bent or damaged b...

Page 20: ...xle ever leak or require servicing contact your nearest authorized service center department CLOSED AND LOCKED POSITION YELLOW CAP DRAIN TUBE OIL DRAIN VALVE FIG 22 BATTERY Yourtractorhasabatterychargingsystemwhichissufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small ...

Page 21: ...inting towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FIG 23 CLAMP FUEL FILTER CLAMP CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressu...

Page 22: ...rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS TO INSTALL MOWER See Fig 24 Be sure tractor is on level surface and mower suspension arms are raised with attac...

Page 23: ...l located on right mandrel cover SERVICE AND ADJUSTMENTS NUT E D D MANDREL FIG 27 NUT F FRONT LINKS FIG 28 FRONT TO BACK ADJUSTMENT See Figs 27 and 28 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWINGFRONT TO BACKADJUSTMENTISNECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so ...

Page 24: ...LEY IDLER PULLEY RH MANDREL COVER MANDREL PULLEY Make sure belt is in all pulley grooves and inside all belt guides Installleftandrightmandrelcoversandtightensecurely Make sure belt is in mandrel pulley cover Install mower see To install mower in this section of this manual Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater th...

Page 25: ...TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 32 The motion control lever has been preset at the factory and adjustment should not be necessary Loosen adjustment bolt in front of the right rear wheel and lightly tighten Start engine and move motion control lever until tractor does not move forward or backward Holdmotioncontrolleverinthatpositionandturnengine off While holding motion co...

Page 26: ...n erate explosive gases Keep sparks flameandsmokingmaterialsawayfrom batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOURTRACTOR IS EQUIPPEDWITH A 12VOLT SYSTEM THE OTHER VEHICLE MUS...

Page 27: ...ve protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVERCOVERTRACTORWHILEENGINE AND EXHAUST AREAS ARE STILL WARM Immediately prepare your tractor for storage at the end of the season or if the tractor will not be u...

Page 28: ...heck replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solenoid or starter 4 Ch...

Page 29: ...rpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass lea...

Page 30: ...30 SERVICE NOTES ...

Page 31: ... RED RED RED RED RED RED BLUE RED BLUE GREEN BROWN GREEN RED WHITE WHITE WHITE ORANGE BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK ELECTRIC CLUTCH 28 VOLTS AC 3600 RPM REGULATOR DISCONNECTED CHARGING SYSTEM OUTPUT 16 AMP DC 3600 RPM NON REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SER...

Page 32: ...32 REPAIR PARTS TRACTOR MODEL NO CTH151XP HAUCT15H36A PRODUCT NO 954 17 00 96 ELECTRICAL 33 30 28 29 26 24 42 43 25 41 27 27 27 27 40 50 51 48 16 58 2 1 27 66 81 22 21 66 52 59 16 ...

Page 33: ...e Ground 6Ga 18 Black 29 532 16 07 84 Switch Plunger Normal Op Olive 30 532 17 55 66 Switch Ignition 33 532 14 04 01 Key Ign 40 532 17 97 27 Harness Ign 41 871 11 04 08 Bolt Flk Fin Hex 1 4 20 Unc x 1 2 42 532 13 15 63 Cover Terminal Red 43 532 17 88 61 Solenoid 48 532 14 08 44 Adapter Ammeter Rectangular 50 532 17 46 51 Switch PTO 51 532 14 04 05 Ring Retainer PTO 52 532 14 19 40 Protection Wire ...

Page 34: ...24 209 163 209 24 35 209 26 35 209 26 33 10 34 1 208 11 208 13 209 8 8 209 6 16 9 15 209 209 5 5 145 37 37 17 29 28 12 51 57 53 52 54 55 58 18 205 205 38 38 212 209 2 207 175 185 214 179 26 25 26 25 24 165 24 209 3 31 30 89 209 256 69 184 186 187 266 265 187 189 189 188 188 170 171 172 173 190 171 198 chassis pl lt_CRD_9 ...

Page 35: ...racket Grille RH 57 874 78 04 12 Bolt Fin Hex 1 4 20 Unc x 75 58 532 18 44 60 Duct Air Engine KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 69 532 14 24 32 Screw Hex Wsh 89 532 18 10 99 Console 145 532 15 65 24 Rod Pivot Chassis Hood 162 532 18 03 82 Bracket Exten Chassis Lh CRD 163 532 18 03 83 Bracket Exten Chassis Rh CRD 1...

Page 36: ...81 263 260 171 202 259 187 183 156 165 82 168 166 163 14 159 161 160 158 171 164 21 8 10 167 83 162 29 28 53 36 35 27 26 26 35 62 36 55 258 258 27 215 37 22 34 24 96 25 26 19 263 30 16 169 171 30 263 36 255 255 35 35 36 214 163 186 207 14 65 43 9 17 26 261 51 20 199 52 199 51 199 197 16 81 16 199 84 16 185 172 95 96 263 71 200 73 16 263 63 57 183 183 183 183 180 38 47 243 212 116 drive hydro_CRD_L...

Page 37: ... 532 16 57 11 Spring Torsion 83 819 17 12 16 Washer 17 32 x 3 4 x 16 Ga KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 84 532 17 00 07 Link Transaxle 95 532 17 00 15 Control Asm Bypass Hydro 96 532 12 47 88 Spring Retainer 1 116 872 14 06 08 Bolt RDHD SQNK 3 8 16 x 1 120 873 90 06 00 Nut Lock Flg 3 8 16 Unc 145 874 49 05 44 Bolt Hex FGHD 5 16 18 x Gr 5 150 532 16 58 50 Bushing Bellcrank Grn...

Page 38: ... CTH151XP HAUCT15H36A PRODUCT NO 954 17 00 96 STEERING ASSEMBLY 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 steering_pl lt_29 ...

Page 39: ...rownlock Nut 5 16 24 Unf 36 532 15 50 99 Bushing Steering 37 532 15 29 27 Screw TT I0 32 x 5 x 3 8 Flange 38 532 16 66 26 Cap Wheel Steer 39 819 18 24 11 Washer 9 16 x 1 1 2 11 Ga 40 532 12 47 01 Nut Lock Center 3 8 24 Unf 41 532 15 99 45 Adaptor Steering Wheel 42 532 16 96 34 Boot Steering Dash P L Mtl 43 532 12 17 49 Washer 25 32 x 1 1 4 x 16 Gauge 44 532 18 06 40 Extension Steering 46 532 12 12...

Page 40: ... Screw 3 8 16 x 1 5 9 819 13 16 14 Washer 13 32 x 1 x 14 Ga 10 532 18 24 93 Pan Pnt Seat 11 532 16 63 69 Knob Seat Adj Wingnut 12 532 12 12 46 Bracket Pnt Mounting Switch KEY PART NO NO DESCRIPTION 13 532 12 12 48 Bushing Snap Blk Nyl 50 Id 14 872 05 04 12 Bolt Rdhd Sht Nk 1 4 20 x 1 1 2 15 532 12 12 49 Spacer Split 16 532 12 37 40 Spring Cprsn 17 532 12 39 76 Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 532...

Page 41: ...62 86 Decal Hex Belt Sch 92 CRD 532 18 26 21 Decal Bagger Frame 532 13 83 11 Decal Lift Handle 532 18 10 90 Pad Footrest RH 532 18 10 91 Pad Footrest LH 532 18 79 15 Manual Owner s Eng KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 532 05 91 92 Cap Value Tire 2 532 06 51 39 Stem Value 3 532 10 62 22 Tire F Ts 15 x 6 0 6 Service 4 532 05 99 04 Tube Inner Front 35060 5 532 13 83 36 Rim Asm ...

Page 42: ...IR PARTS TRACTOR MODEL NO CTH151XP HAUCT15H36A PRODUCT NO 954 17 00 96 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 26 25 4 23 45 8 6 5 101 13 10 14 38 105 16 105 3 81 44 46 32 31 33 37 33 engine kawasaki_8 ...

Page 43: ... 00 Washer Lock Ext Tooth 3 8 23 532 16 98 37 Shield Brn Dbr Guard 25 532 13 27 82 Choke Control 44 50 26 873 92 06 00 Nut Keps 3 8 24 Unf 29 532 13 71 80 Kit Spark Arrestor Flat Scrn 31 532 18 55 34 Tank Fuel 2 00 32 532 14 05 27 Cap Asm Fuel W sym Vented 33 532 12 34 87 Clamp Hose Blk 37 532 13 70 40 Line Fuel 38 Plug Drain Oil Easy Order parts from engine manufacturer 44 817 67 04 12 Screw Hexw...

Page 44: ...TRACTOR MODEL NO CTH151XP HAUCT15H36A PRODUCT NO 954 17 00 96 MOWER LIFT 36 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 23 24 25 27 28 29 30 37 41 40 38 12 11 31 32 31 32 19 19 13 13 13 13 49 26 50 lift rh 1piece_9 ...

Page 45: ...ainer Spring 23 532 11 08 07 Nut Special 24 819 13 10 16 Washer 13 32 x 5 8 x 16 Ga 25 532 12 48 74 Spring 2 1 8 26 532 16 94 84 Retainer Clip 27 532 12 69 71 Rod Adj Lift Zinc 7 49 Wrk Lg 28 873 35 06 00 Nut Hex Jam 3 8 16 Unc 29 532 13 80 57 Knob Inf 3 8 16 Unc Blk w sym 30 532 15 02 33 Trunnion Infin Height 31 532 16 98 65 Bearing Pvt Lift 32 873 54 06 00 Nut Crownlock 3 8 24 36 532 15 50 97 Po...

Page 46: ...1 117 119 116 118 124 131 36 22 13 2 11 8 20 16 69 14 15 2 46 46 45 9 37 40 130 1 19 5 6 3 46 44 33 32 30 30 28 31 21 25 21 31 32 33 30 30 30 2 18 17 27 55 124 40 40 37 36 26 23 124 36 84 37 40 40 56 61 24 21 21 21 4 21 10 68 32 36 36 32 36 36 92cm _deck elect CRD 2 21 21 35 118 117 116 119 ...

Page 47: ... 16 52 37 Brace Support Susp Frt 27 532 16 55 68 Bracket Asm Susp RR 28 532 16 55 67 Bracket Asm Susp LR 30 532 17 39 84 Screw Thd Rolling 31 532 12 99 63 Washer Spacer Mower Vented 32 532 15 35 31 Mandrel Pulleys NOTE All component dimensions given in U S inches 1 inch 25 4 mm 33 532 17 83 42 Nut Flg Top Lock 34 532 16 52 39 Bracket Gauge Wheel Lf 35 532 16 52 38 Bracket Gauge Wheel Rf 36 532 14 ...

Page 48: ...A PRODUCT NO 954 17 00 96 BAGGER 8 4 5 5 4 6 6 1 23 21 22 22 25 20 24 31 43 32 2 9 9 18 18 18 18 2 2 12 17 19 19 42 42 41 41 37 37 38 38 39 17 11 10 11 13 13 16 16 36 36 16 16 14 14 28 26 3 7 7 3 3 3 3 7 7 Bagger Asy CRD _4 34 15 33 35 36_mulch plug CRD ...

Page 49: ...8 16 Unc 17 872 14 05 06 Bolt Rdhd Sht Sqnk 5 16 18 Unc x 3 4 18 819 11 12 16 Washer 11 32 x 3 4 x 16 Ga 19 873 90 05 00 Nut Lock Hex Flange 5 16 18 20 532 16 96 84 Bracket Horiz Adj Bagger Rh 21 532 18 08 80 Bag Asm CRD 22 532 16 57 81 Bracket Side Bagger CRD 23 532 16 57 82 Tube Upper Bagger CRD 24 532 16 57 83 Tube Pivot Bagger CRD 25 532 18 01 24 Tube Front Bagger CRD 26 532 16 57 85 Tube Lowe...

Page 50: ...time of pur chase all claims must be sent to the appropriate manufacturer 4 Lawn and garden attachments are covered by a third party which gives a warranty all claims for war ranty should be sent to the manufacturer and 5 Emission Control System components necessary to comply with CARB TIER II and EPA regulations which are manufactured by third party engine manufacturer SECTION 4 EXCEPTIONS AND LI...

Page 51: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 52: ...01960_husqvarna 532 18 79 15 05 06 03 TR Printed in U S A ...

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