Husqvarna 968999221 Parts Manual Download Page 39 | Manualshive

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39

WIRE HARNESS

GAUGE WIRING

VIEWED FROM TERMINAL SIDE

OIL

PRESSURE

GAUGE

AMP

GAUGE

TEMPERATURE

GAUGE

GRA

Y

BLACK

BLACK

RED

RED

RED

BLUE

PURPLE

WHITE

MOWER FRONT

RIGHT

MOWER FRONT

LEFT

FUSES

POWER DECK LIFT

CLUTCH

INTERLOCK SYSTEM

12V DC POWER POINT

MAIN SYSTEM

30A

10A

7.5A

20A

50A

RELAYS

REAR

MOWER FRONT

RIGHT SIDE

S

T

ART

RUN

BRAKE

GLOW

PLUGS

CLUTCH

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Summary of Contents for 968999221

Page 1: ...Parts Manual 968999221 BZE6127D 968999222 BZE6134D 968999223 BZE7234D Models MANUAL NO 539109210 REV 05 11 30 04 For Serial No 033600000 Higher ...

Page 2: ...2 2004 Husqvarna All Rights Reserved Beatrice NE Printed in U S A ...

Page 3: ...Y 12 HYDRAULIC HOSES FITTINGS 14 FUEL GROUP 16 BRAKE GROUP LINKAGE 18 SEATASSEMBLY 20 RADIATOR 27 H P 22 RADIATOR 34 H P 23 EC GUARD GROUP 24 CASTER ASSEMBLY 25 DECK LIFT MANUAL 26 DECK LIFT POWER 28 DECK ASSEMBLY 61 30 DECK ASSEMBLY 72 32 DECALS 34 ELECTRICAL GROUP 36 WIRE HARNESS 38 WIRING SCHEMATIC 40 FOOT PEDAL 42 PAGE ...

Page 4: ... 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 21 48 47 49 45 45 45 57 33 50 56 58 50 50 45 45 45 45 49 48 47 22 12 23 16 50 27 46 51 39 48 48 52 43 54 50 60 61 ...

Page 5: ...02889 2 Pin cotter 1 8 x 2 30 539101474 2 Zerk 31 539106300 2 Plate skid 32 539104763 2 U clip 33 539111568 2 Idler 34 539106418 1 Arm MAIN FRAME ASSEMBLY ITEM PART NO QTY DESCRIPTION 35 539106417 1 Bushing 36 539103256 1 Spring 37 539976998 1 Zerk 38 539102732 1 Cable throttle 39 539990362 12 Screw 1 4 20 x 5 8 tapping 40 539990517 2 Washer 3 8 41 539990411 2 Bolt 10 24 x 1 2 42 539976977 2 Nut 1...

Page 6: ...7 38 39 40 43 44 41 33 24 35 16 18 8 NOTE HUBDOWN 45 46 47 48 49 50 51 RIGHT REAR ONLY 43 39 48 51 3 39 36 38 26 27 30 40 21 27 36 42 27 22 54 46 53 52 NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS NOTE ASSEMBLE WITH SMALL O D STEP TOWARD BEARING 55 56 58 59 61 62 57 60 38 31 11 65 63 66 42 64 ...

Page 7: ...t 1 2 13 x 1 1 4 serrated head 32 539108346 1 Bolt 1 2 13 x 2 1 2 33 539990209 4 Bolt 5 16 18 x 1 34 539300600 13 Bolt M8 x 1 25 x 20 35 539108271 1 Bolt 3 8 16 x 3 1 2 36 539990717 8 Nut 5 16 18 nyloc 37 539976979 1 Nut 3 8 16 nyloc 38 539101331 7 Nut 1 2 13 nyloc 39 539990247 3 Lockwasher 7 16 40 539990187 17 Lockwasher 5 16 41 539917033 1 Key 1 4 sq x 2 1 2 42 539990692 3 Washer 5 16 43 5391001...

Page 8: ... 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 51 46 47 48 48 53 50 54 45 49 39 43 36 38 26 27 39 27 42 36 16 27 22 NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS NOTE ASSEMBLE WITH SMALL O D STEP TOWARD BEARING 46 52 51 55 56 58 59 61 62 57 60 38 40 31 63 65 64 42 11 66 ...

Page 9: ...2 13 x 1 1 4 serrated head 32 539108346 1 Bolt 1 2 13 x 2 1 2 33 539990209 4 Bolt 5 16 18 x 1 34 539300600 13 Bolt M8 x 1 25 x 20 35 539108271 1 Bolt 3 8 16 x 3 1 2 36 539990717 8 Nut 5 16 18 nyloc 37 539976979 1 Nut 3 8 16 nyloc 38 539101331 7 Nut 1 2 13 nyloc 39 539990247 3 Lockwasher 7 16 40 539990187 17 Lockwasher 5 16 41 539917033 1 Key 1 4 sq x 2 1 2 42 539990692 3 Washer 5 16 43 539100141 3...

Page 10: ...10 MOTION CONTROL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 5 6 7 34 8 35 2516 21 31 31 13 31 212011 31 12 18 19 37 4 3 23 33 1 38 ...

Page 11: ...364 1 Control right 18 539102678 2 Tapped plate 19 539106269 2 Switch 20 539103297 2 Detent spring rev 21 539990692 6 Washer 5 16 22 539976949 2 Bolt 3 8 16 x 1 3 4 23 539990563 4 Bolt 3 8 16 x 1 24 539990655 6 Bolt 3 8 16 x 1 1 2 25 539990209 4 Bolt 5 16 18 x 1 26 539990517 2 Washer 3 8 27 539991055 2 Bolt 5 16 18 x 2 1 4 tap 28 539990627 2 Bolt 5 1618 x 1 1 4 29 539976934 4 Bolt 5 16 18 x 3 4 30...

Page 12: ...6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 21 25 26 27 28 29 30 31 32 33 34 35 36 37 38 29 24 31 18 21 32 31 30 30 29 TO ENGINE BLOCK PORT 42 41 40 39 44 43 31 45 47 46 NOTE FOR WHEEL MOUNTING NUTS SEE BRAKE GROUP LINKAGE 48 ...

Page 13: ...979 3 Nut 3 8 16 nyloc 23 539990550 1 Washer 1 2 24 539990717 6 Nut 5 16 18 nyloc 25 539106341 1 Belt pump 26 539108053 1 Hose 27 539990122 1 Washer 3 8 SAE 28 539106382 1 Sender oil pressure 29 539990580 8 Bolt 1 4 20 x 3 4 30 539990598 9 Washer 1 4 31 539976978 8 Nut 1 4 20 nyloc 32 539990209 6 Bolt 5 16 18 x 1 33 539990052 2 Lockwasher 1 4 34 539990548 2 Bolt 1 4 20 x 1 35 539110673 4 Screw 10 ...

Page 14: ...14 HYDRAULIC HOSES AND FITTINGS NOTE ARROW ON FILTER HEAD FOR CORRECT DIRECTION OF FLOW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 6 7 4 5 16 17 17 18 19 20 21 19 19 19 19 19 21 17 9 TO COOLER ...

Page 15: ...59 2 Fitting pumps return side 8 539106360 1 Hose cooler reservoir 9 539110930 1 Hose T pumps cooler 10 539106362 1 Hose T filter out pumps 11 539106363 1 Hose reservior filter in 12 539106364 1 Hose LL pump LR mtr 13 539106365 1 Hose RR pump RF mtr 14 539106366 1 Hose LR pump LF mtr 15 539106367 1 Hose RL pump RR mtr 16 539106370 2 Fitting 17 539108983 8 O ring 18 539103114 4 O ring 19 539103115 ...

Page 16: ...16 FUEL GROUP 1 2 3 4 5 6 10 11 9 5 6 8 7 TO FUEL PUMP INLET TO FUEL PUMP RETURN 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 17 5 6 5 16 4 3 7 18 28 ...

Page 17: ...ine 79 12 539108209 1 Fuel line 57 13 539108210 1 Fuel line 54 14 539108211 1 Fuel line 34 15 539108212 1 Fuel line 13 16 539107863 2 Clip 17 539105529 4 Clamp 18 539106330 2 Cap diesel fuel 19 539912222 10 Hose clamp 20 539105334 1 Decal fuel valve 21 539990580 2 Bolt 1 4 20 x 3 4 22 539990598 2 Washer 1 4 23 539976978 2 Nut 1 4 20 nyloc 24 539107840 1 Mounting bracket 25 539990187 2 Lockwasher 5...

Page 18: ...18 BRAKE GROUP LINKAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 13 17 9 24 13 24 13 5 16 13 24 10 13 32 33 FOR BRAKE COMPONENTS SEE HYDRAULIC ASSEMBLY 34 ...

Page 19: ... 10 24 x 5 8 16 539102843 4 Washer 7 16 spring 17 539105044 2 Bearing bronze 18 539102454 2 E ring 3 4 19 539990622 8 Bolt 1 2 13 x 1 1 4 serrated washer 20 539101332 8 Bolt 1 2 13 x 2 3 4 21 539101331 8 Nut 1 2 13 nyloc 22 539990258 8 Nut 1 2 13 23 539990254 8 Lockwasher 1 2 24 539990692 4 Washer 5 16 25 539977465 1 Yoke 26 539990155 2 Nut 3 8 24 27 539990122 2 Washer 3 8 28 539104986 1 Spring 29...

Page 20: ...20 SEAT ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 10 12 4 10 9 3 17 14 16 13 15 ...

Page 21: ...lt 5 16 18 x 1 8 539101341 2 Bolt 3 8 16 x 3 9 539976978 6 Nut 1 4 20 nyloc 10 539990717 6 Nut 5 16 18 nyloc 11 539990546 4 Nut 3 8 16 centerlock 12 539990692 4 Washer 5 16 13 539108716 1 Armrest kit left 14 539108717 1 Armrest kit right 15 539108718 1 Seat cushion kit 16 539108719 1 Back cushion kit 17 539108720 1 Slide kit seat adjustment 539108745 1 Switch snap mount kit Not shown 539111434 1 B...

Page 22: ...is guard 9 539106297 2 Bracket isolator 10 539990209 1 Bolt 5 16 18 x 1 11 539106307 4 Bolt M6 1 x 30 12 539976934 2 Bolt 5 16 18 x 3 4 13 539990717 9 Nut 5 16 18 14 539106320 1 Cap radiator 15 539990188 2 Washer 5 16 SAE 539106321 4 Clamp hose not shown 539106326 1 Hose lower not shown 539106325 1 Hose upper not shown 539106402 1 Overflow reservoir not shown 539106322 2 Drain radiator not shown 1...

Page 23: ...is guard 9 539106297 2 Bracket isolator 10 539990209 1 Bolt 5 16 18 x 1 11 539300599 4 Bolt M6 1 x 40 12 539976934 2 Bolt 5 16 18 x 3 4 13 539990717 9 Nut 5 16 18 14 539106320 1 Cap radiator 15 539990188 2 Washer 5 16 SAE 539106321 4 Clamp hose not shown 539106326 1 Hose lower not shown 539106325 1 Hose upper not shown 539106402 1 Overflow reservoir not shown 539106322 2 Drain radiator not shown 1...

Page 24: ...N 1 539106336 1 Guard right 2 539106337 1 Guard left 3 539108342 1 Access plate 539990074 1 Screw 1 4 20 x 3 4 rd head Not shown 539990580 8 Bolt 1 4 20 x 3 4 Not shown 539976978 9 Nut 1 4 20 nyloc Not shown 539990598 9 Washer 1 4 Not shown 1 2 3 ...

Page 25: ... GD 5 2 539105982 1 Yoke caster 3 539105518 2 Spacer axle 4 539105521 1 Tire wheel assembly 5 539101331 1 Nut 1 2 13 nyloc 6 539105522 1 Tire 7 539103300 1 Zerk 8 539105523 1 Rim 9 539105524 2 Seals 10 539912234 1 Air valve 539105525 2 Bearing tapered Not shown 1 2 3 4 5 6 7 8 9 10 ...

Page 26: ... DECK LIFT MANUAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 26 5 15 31 19 30 8 27 3 30 8 14 15 6 29 28 22 15 16 32 33 33 32 ...

Page 27: ...rd 21 539105050 2 Lift linkage 22 539104808 8 Pillow block 23 539104807 4 Bar reinforcement 24 539991046 8 Bolt 5 16 18 x 2 1 2 25 539101175 8 Bolt 7 16 14 x 1 1 2 26 539990184 11 Nut 5 16 18 centerlock 27 539990585 3 Nut 5 16 18 serrated washer 28 539990839 8 Nut 7 16 14 centerlock 29 539102582 8 Nut 7 16 14 whiz 30 539976982 4 Washer 5 8 31 539990637 2 Bolt 3 8 16 x 2 1 2 32 539990629 3 Bolt 3 8...

Page 28: ...18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 41 38 38 13 31 14 15 15 5 34 3 40 8 8 40 6 29 37 36 15 16 26 44 45 46 47 48 49 50 51 ADJUST NUT LOCATION TO EXPOSE 190 015 THREADS ABOVE NUTS BEFORE ASSEMBLY NUTS TO BE SEATED TOGETHER ...

Page 29: ...9107130 1 Cylinder mounting 24 539105050 2 Lift linkage 25 539107137 1 Lift lever 26 539104808 8 Pillow block 27 539104807 4 Bar reinforcement 28 539991046 8 Bolt 5 16 18 x 2 1 2 29 539101175 7 Bolt 7 16 14 x 1 1 2 30 539108073 1 Bolt 7 16 14 x 1 3 4 GR 5 31 539990629 3 Bolt 3 8 16 x 2 1 4 32 539990637 1 Bolt 3 8 16 x 2 1 2 33 539990563 4 Bolt 3 8 16 x 1 34 539990184 11 Nut 5 16 18 centerlock 35 5...

Page 30: ... 29 30 31 32 33 34 35 36 37 19 38 39 31 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 56 49 14 14 5 4 30 5 5 15 15 19 20 19 20 25 61 59 57 58 60 5 5 NOTE TORQUE TO 90 FT LBS 3 PLACES NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS 3 PLACES 15 15 5 6 8 7 63 15 44 45 61 INCH 52 51 64 62 57 3 ...

Page 31: ...243 1 Washer support 29 539105827 1 Screw 5 16 18 x 8 1 2 61 INCH 30 539107751 2 Strut weldment 31 539976998 2 Zerk 32 539106401 1 Spacer strut 33 539105480 2 Pin weldment 34 539976934 2 Bolt 5 16 18 x 3 4 35 539106512 1 Chute discarge 36 539105192 1 Spring 37 539990582 1 Bolt 3 8 16 x 1 ser 38 539101331 1 Nut 1 2 13 nyloc 39 539990550 1 Washer 1 2 40 539103230 1 Idler arm 41 539103427 1 Bushing p...

Page 32: ...6 24 25 26 27 28 29 30 31 15 33 35 36 37 38 39 40 41 42 43 44 45 46 47 49 54 55 56 57 9 9 20 6 17 9 24 3 6 6 7 7 6 2 3 39 9 38 8 48 50 51 52 53 8 NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS 3 PLACES NOTE TORQUE TO 90 FT LBS 3 PLACES 58 23 32 32 39 39 39 34 27 14 67 59 60 61 62 63 65 68 64 56 55 49 48 66 61 13 ...

Page 33: ...lt right 539108934 1 Shield belt left Not shown 32 539990042 2 Cotter pin 1 8 x 1 1 4 33 539105192 1 Spring 72 INCH ITEM PART NO QTY DESCRIPTION 34 539990187 8 Lockwasher 5 16 35 539105615 1 Baffle center 36 539105633 3 Bolt 5 8 18 x 2 Gd 8 37 539105614 1 Baffle center curved 38 539990799 5 Bolt 5 16 18 x 5 8 carriage 39 539990692 13 Washer 5 16 40 539977778 2 Pad abrasive 41 539990582 1 Bolt 3 8 ...

Page 34: ...34 DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 19 20 4 21 22 23 24 ...

Page 35: ... 539105785 1 Decal Euro warning 12 539105743 2 Decal Euro no step 13 539108121 1 Decal Front Console 14 539105301 1 Decal Mobil 15 539105334 1 Decal Fuel valve 16 539106066 1 Decal Height indication metric 17 539106065 1 Decal Height indication metric 18 539106253 1 Decal BZE6127D 539106254 1 Decal BZE6134D 539106255 1 Decal BZE7234D 19 539108124 1 Decal Service 20 539108122 1 Decal Right Console ...

Page 36: ...36 ELECTRICAL GROUP 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 12 20 12 12 21 22 23 ...

Page 37: ...8 12 539106312 5 Bolt 10 24 x 3 4 13 539976977 5 Nut 10 24 nyloc 14 539105246 1 Gauge temperature 15 539106388 1 Gauge amperes 16 539106387 1 Gaure oil pressure 17 539107920 1 Lamp socket 18 539108174 1 Lens 19 539108175 1 Lamp 20 539108361 1 Relay glow plug 21 539102914 4 Relay 22 539108348 1 Timer glow plug 539101771 1 Fuse 7 5 AMP 32 volts Not Shown 539102086 1 Fuse 20 AMP 32 volts Not Shown 53...

Page 38: ...TION CONTROL LEVER TO HOUR SERVICE METER KEY SWITCH TO GLOW PLUG INDICATOR LAMP TO LEFT MOTION CONTROL LEVER TO PARK BRAKE TO LIFT PUMP MTR ON UNITS SO SUPPLIED 12 VOLT DC POWER POINT TO ALTERNATOR TO STARTER MAIN SYSTEM FUSE GROUNDTO ENGINEBOLT TO GLOW PLUGS TO FUEL SOLENOID TO OIL PRESSURE SENDER ELECTRIC CLUTCH TO WATER TEMPERATURE SENDER TO RELAYS TO GLOW PLUG TIMER SUB SYSTEM FUSES 1 2 3 4 5 ...

Page 39: ...AMP GAUGE TEMPERATURE GAUGE GRAY BLACK BLACK RED RED RED BLUE PURPLE WHITE MOWER FRONT RIGHT MOWER FRONT LEFT FUSES POWER DECK LIFT CLUTCH INTERLOCK SYSTEM 12V DC POWER POINT MAIN SYSTEM 30A 10A 7 5A 20A 50A RELAYS REAR MOWER FRONT RIGHT SIDE START RUN BRAKE GLOW PLUGS CLUTCH ...

Page 40: ...40 WIRING SCHEMATIC ...

Page 41: ...41 WIRING SCHEMATIC ...

Page 42: ...42 FOOT PEDAL ITEM PART NO QTY DESCRIPTION 1 539976979 3 Nut 3 8 16 nyloc 2 539105184 1 Plate tighting 3 539105181 1 Pedal lift 4 539105187 1 Pad anti skid 5 539990655 3 Bolt 3 8 16 x 1 1 2 1 2 3 4 5 ...

Page 43: ...43 ...

Page 44: ......

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