Husqvarna 966004501 Operator And Parts Manual Download Page 3

4

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DANGER !

THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING 

OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN 

SERIOUS INJURY OR DEATH.

GENERAL OPERATION

• 

Read, understand and follow all instructions in the 

manual and on the machine before starting.

•  Only allow responsible adults, who are familiar 

with the instructions, to operate the machine.

•  Clear the area of objects such as rocks, stones, 

toys, wire etc., which could be picked up and 

thrown by the blades.

•  Be sure the area is clear of all people and pets 

before mowing. Stop the machine if anyone enters 

the area.

•  Never carry passengers or children even with 

blades off.

•  Do not  mow in reverse unless absolutely 

necessary. Always look down and behind before 

and while backing.

•  Be aware of the mower discharge direction and do 

not direct it towards anyone. Do not operate the 

mower without either the entire grass catcher or 

the guard in place.

•  Slow down before turning.
•  Never leave the machine unattended when the 

engine is running. Always turn off the blades, set 

the parking brake, stop the engine and remove  

the key before leaving the machine.

•  Turn off blades when not mowing.
•  Stop engine before removing grass catcher or 

unclogging chute.

•  Mow only in daylight or good artificial light.
•  Do not operate the machine while under the 

influence of alcohol or drugs.

•  Watch out for traffic when operating near or 

crossing roadways.

•  Use extra care when loading and unloading the 

machine onto a trailer or truck.

•  Data indicates that operators, age 60 years and 

above, are involved in a large percentage of riding 

mower-related injuries. These operators should 

evaluate their ability to operate the riding mower 

safely enough to protect themselves and others 

from serious injury.

• 

DO NOT 

operate mower with grass catcher, 

unless the front weights are installed.

• 

Keep machine free of grass, leaves or other debris 

buildup which can touch hot exhaust/engine parts 

and burn. Do not allow the mower deck to plow 

leaves or other debris which can cause buildup 

to occur. Clean any oil or fuel spillage before 

operating or storing the machine. Allow machine to 

cool before storage.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control 

and tip-over accidents, which can result in severe 

injury or death. All slopes require extra caution. If 

you cannot back up the slope or if you feel uneasy 

on it, do not mow it.

DO

•  Mow up and down slopes (10° Max.), not across.
•  Remove obstacles such as rocks, tree limbs, etc.
•  Watch for holes, ruts, or bumps. Uneven terrain 

could overturn the machine. 

Tall grass can hide 

obstacles.

• 

Use slow speed. Choose a low speed so that you 

will not have to stop while on the slope.

•  Use extra care with grass catchers or other 

attachments. These can change the stability of the 

machine.

•  Keep all movement on the slopes 

slow 

and 

gradual.

 Do not make sudden changes in speed 

or direction.

•  Avoid starting or stopping on a slope. If tires lose 

traction, disengage the blades and proceed slowly 

straight

 

down the slope.

Summary of Contents for 966004501

Page 1: ...Blower Kit 48 Collection System 966004501 Operator and Parts Manual ...

Page 2: ...rize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasse...

Page 3: ...ic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate m...

Page 4: ... with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mas...

Page 5: ...wn Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s Manual WARNING DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mow...

Page 6: ...eated on the mower in the operator s position Upper Chute Bag Dump Indicator Blower Housing Middle Chute CONTAINER CONTENTS Blower Assembly Drive Pulley Belt Shield Belt Mounting Bracket Bag of Hardware Weight Belt Cover CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and al...

Page 7: ...in Cotter Rear Mount Bracket Contact Area 5 Remove the nut securing the right hand deck pulley to the spindle 6 Install drive pulley included in collection system kit on top of the current deck pulley 7 Reinstall the nut on the spindle and torque to 55 75 ft lbs 8 Reinstall the deck belt Deck Height Adjustment Belt Cover Discharge Chute Drive Pulley 1 Position blower over the discharge tabs on the...

Page 8: ... tab end of the belt cover into the slot on the deck belt shield and the other end over the end of the outer pulley cover 4 Secure with knob Retainer Knob Outer Pulley Cover Deck Belt Shield Belt Cover Tab Middle Chute Latch 5TRIMMING MIDDLE CHUTE 1 Using the hacksaw trim along the dashed line 2 Locate the middle chute flat washer hood latch weld nut lock washer and machine screw from kit 3 Instal...

Page 9: ... time Place the reinforcement plate to the outside of the fender support Secure with additional 1 bolt and fasten both bolts with flange nuts Repeat steps on opposite side NOTE The front side of the kit support straps should be on the inside of the mower frame 4 Tighten all hardware ASSEMBLY 1 To select the right support straps to use measure the mower frame just behind the casters as shown 7INSTA...

Page 10: ...eight to weight brackets using 3 8 16 x 3 bolts and four nuts 2 Slide both weight brackets over the front tube on the frame Be sure to position the weight assembly in the center of the frame 3 Secure with 3 8 16 x 3 bolts and four nuts Front Tube 9INSTALLING WEIGHT KITS 3 Bolt CAUTION DO NOT operate mower with grass catcher without front weights installed 10MOUNTING COVER ASSEMBLY NOTE Assistance ...

Page 11: ...tions If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engi...

Page 12: ...eck for loose fasteners Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades See BLADE CARE instructions in your mower operator s manual STORAGE When grass catcher is to be stored for a period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place CAUTION Do not leave grass in bagger contain...

Page 13: ...que to 30 ft lbs 15 16 17 18 19 20 21 22 23 39 26 25 29 30 38 28 24 1 2 3 6 10 12 14 15 23 33 34 35 36 31 44 32 37 44 43 11 40 47 48 50 51 52 53 51 42 45 46 27 49 48 41 45 40 47 44 55 11 59 56 11 40 56 11 60 12 REPAIR PARTS 57 54 ...

Page 14: ...24 31 1 PULLEY ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 539 130335 32 1 MOUNT IDLER UPPER 539 130336 33 1 MOUNT IDLER LOWER 539 130337 34 1 ARM IDLER 539 130338 35 1 ARM TENSION 539 130339 36 1 BRacKeT MounT FRONT 539 130340 37 1 BRacKeT MounT REAR 539 130341 38 1 PLATE OUTER 539 130346 39 1 KEEPER 539 200282 40 3 NUT 3 8 16 HEX JAM NYLOC 539 919078 41 1 PULLEY IDLER 539 976949 42...

Page 15: ...16 6 5 4 4 3 3 1 9 2 12 10 7 8 11 REPAIR PARTS ...

Page 16: ...CER SPLIT 539 108086 6 2 NUT ACORN 10 24 ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION REPAIR PARTS 539 108088 7 1 LATCH HOOD 539 108089 8 1 WELD NUT PLATED 522 739201 9 1 CHUTE UPPER 539 109552 10 2 WASHER 3 16 LOCK 539 130294 11 1 CHUTE MIDDLE 539 976952 12 1 SCREW 10 24 x 625 MACH NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED ...

Page 17: ...18 1 2 4 6 7 8 9 10 11 7 5 12 12 3 3 REPAIR PARTS ...

Page 18: ...32 176990 6 1 BAGGER FRAME 532 192786 7 2 PIN HINGE 532 192550 8 1 SEAL COVER 532 400226 9 3 CONTAINER SOFT BAG 532 192603 10 1 GASKET COVER 532 130895 11 2 HANDLE BAGGER COVER 539 976977 12 14 NUT 10 24 CROWNLOCK NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION REPAIR PARTS ...

Page 19: ...20 REPAIR PARTS 26 25 19 18 14 21 27 7 6 10 13 12 16 17 22 4 2 3 1 5 11 24 15 24 20 23 8 24 28 17 24 ...

Page 20: ...131091 13 1 TUBE MOUNT 539 976937 14 2 HCS 5 16 18 x 2 539 990692 15 4 WASHER 5 16 STD FLT 539 990627 16 2 HCS 5 16 18 x 1 539 990188 17 6 WASHER 5 16 SAE FLAT 539 110234 18 1 SUPPORT HOSE 539 112294 19 1 FLEX TRIM BLACK 523 084902 20 1 STRAP SUPPORT RT For 28 Frame 523 084702 21 1 STRAP SUPPORT LT For 28 Frame 522 801301 22 2 SPACER PLUG 539 101520 23 2 HCS 5 16 18 x 3 539 112899 24 8 NUT 5 16 18...

Page 21: ...P N 115 145127 R01 05 09 09 ...

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