Husqvarna 2009-01 Operator And Parts Manual Download Page 1

Blower Kit

61" Collection System

966004801

Operator and Parts Manual 

Summary of Contents for 2009-01

Page 1: ...Blower Kit 61 Collection System 966004801 Operator and Parts Manual ...

Page 2: ...rize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasse...

Page 3: ...ic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate m...

Page 4: ... with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mas...

Page 5: ...wn Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s Manual WARNING DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mow...

Page 6: ...e seated on the mower in the operator s position Upper Chute Bag Dump Indicator Blower Housing Middle Chute CONTAINER CONTENTS Blower Assembly Drive Pulley Belt Shield Belt Mounting Bracket Bag of Hardware Belt Cover CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all mo...

Page 7: ...hand deck pulley to the spindle 6 Install drive pulley included in collection system kit on top of the current deck pulley 7 Reinstall the nut on the spindle and torque to 55 75 ft lbs 8 Reinstall the deck belt Deck Height Adjustment Belt Cover Discharge Chute Drive Pulley 1 Place blower assembly on secure table or stable surface 2 Remove the bolts securing the rear mount bracket 3 Using the hacks...

Page 8: ...ide of the deck 3 Install the front mount bracket to the deck with the pin and hairpin cotter supplied with the kit ASSEMBLY 1 Make sure the tension release lever is forward or disengaged 2 Place the belt over the pulley on the deck Refer to illustration for proper routing 3 Move the tension release arm to the rear and engage in the latch 4INSTALLING DRIVE BELT Rear Of Deck Idler Pulleys Outer Pul...

Page 9: ... of the kit support straps should be on the inside of the mower frame Tighten all hardware 3 ASSEMBLY 7INSTALLING BAGGER MOUNT Reinforcement Plate Mount Tube Support Strap Drill rear guard hole to 5 16 if needed Rear Guard 5INSTALLING BELT COVERS 1 Place the deck belt shield on the deck over the drive pulley and secure with hardware removed from steel belt shield 2 Place retainer on the outer pull...

Page 10: ...LUGS 1 Position upper chute support against bagger inlet flush at outer edges See Illustration 2 Using support as a template drill two 3 8 holes into bagger hood Upper Chute Support Bagger Inlet Nut Bagger Hood Flat Washers Hex Bolt Flex Trim 3 Secure upper chute support to hood with hex bolts washers and nyloc nuts ASSEMBLY 8INSTALLING CHUTE SUPPORT 9 MOUNTING COVER ASSEMBLY NOTE Assistance from ...

Page 11: ...he bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS g Repeat for other container h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend...

Page 12: ...hazardous projectiles STORAGE When grass catcher is to be stored for a period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place CAUTION Do not leave grass in bagger containers Empty containers after each use and before storing Failure to do so may result in spontaneous combustion which could develop into a fire CAUTION Grass catcher components are subject to w...

Page 13: ... to 30 ft lbs 15 16 17 18 19 20 21 22 23 39 26 25 29 30 38 28 24 1 2 3 6 10 12 14 15 23 33 34 35 36 31 44 32 37 44 43 11 40 47 48 50 51 52 48 51 42 45 46 27 49 48 41 45 40 47 44 55 11 59 56 11 40 56 11 60 12 REPAIR PARTS 57 54 53 61 ...

Page 14: ...39 130324 31 1 PULLEY ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 539 130335 32 1 MOUNT IDLER UPPER 539 130336 33 1 MOUNT IDLER LOWER 539 130337 34 1 ARM IDLER 539 130338 35 1 ARM TENSION 539 130339 36 1 BRacKeT MounT FRONT 539 130340 37 1 BRacKeT MounT REAR 539 130341 38 1 PLATE OUTER 539 130346 39 1 KEEPER 539 200282 40 3 NUT 3 8 16 HEX JAM NYLOC 539 919078 41 1 PULLEY IDLER 539 97...

Page 15: ...16 6 5 4 4 3 3 1 9 2 12 10 7 8 11 REPAIR PARTS ...

Page 16: ...CER SPLIT 539 108086 6 2 NUT ACORN 10 24 ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION REPAIR PARTS 539 108088 7 1 LATCH HOOD 539 108089 8 1 WELD NUT PLATED 522 739201 9 1 CHUTE UPPER 539 109552 10 2 WASHER 3 16 LOCK 539 130294 11 1 CHUTE MIDDLE 539 976952 12 1 SCREW 10 24 x 625 MACH NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED ...

Page 17: ...18 1 2 4 6 7 8 9 10 11 7 5 12 12 3 3 REPAIR PARTS ...

Page 18: ...9 1 1 SCREEN COVER 532 195373 2 1 COVER 539 976952 3 6 SCREW 10 24 x 5 8 539 108096 4 2 HAIR PIN 539 108097 5 4 PLUG TUBING END 532 176990 6 1 BAGGER FRAME 532 192786 7 2 PIN HINGE 532 192550 8 1 SEAL COVER 532 400226 9 3 CONTAINER SOFT BAG 532 192603 10 1 GASKET COVER 532 130895 11 2 HANDLE BAGGER COVER 539 976977 12 14 NUT 10 24 CROWNLOCK ...

Page 19: ...20 REPAIR PARTS 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 6 18 11 18 18 ...

Page 20: ... 8 2 HCS 5 16 18 x 2 539 990692 9 4 WASHER 5 16 STD FLT 539 990627 10 2 HCS 5 16 18 x 1 539 990188 11 6 WASHER 5 16 SAE FLAT 539 110234 12 1 SUPPORT HOSE 539 112294 13 1 FLEX TRIM BLACK 523 084902 14 1 STRAP SUPPORT RT 523 084702 15 1 STRAP SUPPORT LT 522 801301 16 2 SPACER PLUG 539 101520 17 2 HCS 5 16 18 x 3 539 112899 18 8 NUT 5 16 18 HEX FLG NYLOC 523 112802 19 2 PLATE REINFORCEMENT 539 990209...

Page 21: ...ders Applies to units factory equipped with Roll Over Protection System 90 Days Commercial Walk Mowers includes 21 wide area 90 Days Commercial Turf Specialty Equipment 1 Year 1 Year 1 Year Zero Turn Commercial Turf Specialty Attachments 2 Years 1 Year 90 Days Power Cutters Lifetime Ignition Warranty Parts Only 1 Year 90 Days 1 Year K750 only 90 Days Automatic Mower 1 Year Battery Warranty 2 Years...

Page 22: ...r SECTION 4 EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following 1 Accident abuse misuse negligence and neglect including stale fuel dirt abrasives moisture rust corrosion or any adverse reaction due to incorrect storage or use habits 2 Failure to operate or maintain the unit in accordance with the Owner s Operator s manual or instruction sheet fur...

Page 23: ...P N 115 145327 R01 05 09 09 ...

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