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Roll-Over Protective Structure and Safety Belts

2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual

Page 15

ROLL-OVER PROTECTIVE STRUCTURE AND SAFETY BELTS

All HUV 4421 vehicles are equipped with a Roll-Over Protective Structure (ROPS) and safety belts for each
occupant.

See following WARNING.

ý

WARNING

• The ROPS must be properly installed before operating the vehicle. Husqvarna strongly urges

that the vehicle’s occupants be properly restrained at all times with the safety belts provided.

Pregnant woman: Consult your doctor for specific recommendations. The safety belt should be worn securely
and as low as possible over the hips and not on the waist.
Injured person: Depending on the injury, first check with your doctor for specific recommendations.
To secure the safety belt, sit up straight and well back in the seat. Pull the safety belt out of the retractor and
insert the tab into the buckle. A click will be heard when the tab locks into the buckle. Position the lap belt as
low as possible on the hips – not on the waist.
The retractor will lock the belt during a sudden stop. It also may lock if the occupant leans forward too quickly.
A slow, easy motion will allow the belt to extend, and the occupant can move freely. If the safety belt cannot
be pulled out of the retractor, firmly pull the belt and release it. It should then pull smoothly out of the retractor.
To release the safety belt, press the buckle release button (1) and allow the belt to retract

(Figure 7)

. If the

belt does not retract smoothly, pull it out and check for kinks or twists. Then make sure it remains free of twists
as it retracts.

ý

WARNING

• Do not operate the vehicle with the ROPS removed. Doing so could result in property damage,

personal injury, or death.

• Do not remove or modify any component of the ROPS structure. Doing so will result in

voiding the ROPS certification and could weaken the ROPS, resulting in serious injury or
death.

• Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the

structure. Do not attempt repair.

• The driver and passenger must be restrained at all times with the safety belts provided to help

prevent injury in the event of sudden braking, collision, or roll-over.

• In the event of a roll-over, do not attempt to jump or otherwise exit the vehicle. Remain seated

with safety belt fastened and with arms and legs inside the vehicle.

WARNING CONTINUED ON NEXT PAGE...

Figure 7 Release Safety Belt

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Summary of Contents for 2007 HUV4421D

Page 1: ...Owner s Manual 2007 Utility Vehicles Gasoline and Diesel HUV 4421G HUV 4421GXP HUV 4421D HUV 4421DXP ...

Page 2: ......

Page 3: ... or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna Inc The information contained in this document is subject to change without notice Husqvar...

Page 4: ...Husqvarna products are backed by a customer support system designed to offer you fast courteous service In the event that your Husqvarna vehicle needs repairs or service we recommend that your local authorized Husqvarna representative perform them For the name and address of the Husqvarna representative nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us d...

Page 5: ...ctions 19 Bed Latch and Prop Rod HUV 4421G and HUV 4421D Only 22 Loading and Unloading Cargo 23 Vehicle Load Capacities 23 Towing with the Vehicle 25 Transporting on a Trailer 25 Storage 26 Maintenance 28 Periodic Service Schedule 29 Periodic Lubrication Schedule 32 Brake Fluid Reservoir 33 Engine Oil 34 Gearcase Lubrication 39 Engine Coolant Diesel Vehicles 41 Air Intake System 41 Fueling Instruc...

Page 6: ...AL ON ENGINE VALVE COVER ROTATING PARTS AND HOT MANIFOLD DECAL ON DRIVER SIDE VEHICLE FRAME FRAME GROUND WARNING DECAL ON VEHICLE FRAME NEAR BATTERY OPERATING INSTRUCTIONS ON INSTRUMENT PANEL HOT SURFACE WARNING DECAL ON COOLANT PIPES AND UNDERSIDE OF BOTH SEATS WINCH CABLE WARNING DECAL ON FRONT BODY FOR VEHICLES WITH WINCH ACCESSORY GASOLINE WARNING DECAL GASOLINE VEHICLES ONLY ON PASSENGER SIDE...

Page 7: ...away from drop offs steep slopes and unstable surfaces CCI 102961201 WARNING UNDERAGE WARNING DECAL CERTIFICATION NOTICE AND WARNING DECAL DRIVER PASSENGER WARNING DECAL ROTATING PARTS DECAL GAS UNDER SEAT ON DRIVER SIDE FRAME TRAILER HITCH DECAL ON REAR RECEIVER HITCH BED LATCH WARNING DECAL SERIAL NUMBER DECAL CRUSH AREA DECAL ON DRIVER SIDE AND PASSENGER SIDE VEHICLE LOADING DECAL STANDARD VEHI...

Page 8: ...Vehicle Feature Identification Page 6 2007 HUV 4421 Gasoline and Diesel Vehicle Owner s Manual ...

Page 9: ...wed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Husqvarna dealer ý DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death ý WARNING A WARNING indicates an immediate hazard that c...

Page 10: ...hild safety The driver and passenger must be restrained at all times with the safety belts provided to help prevent injury in the event of sudden braking collision or roll over No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a safety belt Do not allow ...

Page 11: ...rame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the ve...

Page 12: ...NTROLS AND INDICATORS See General Warnings on page 8 ý WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures Do not tamper with the high idle speed setting on the diesel vehicle Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or death due t...

Page 13: ...al Page 11 Figure 4 Instrument Panel Gasoline Vehicles Figure 5 Instrument Panel Diesel Vehicles OPERATING INSTRUCTIONS ON OFF START 0 1 2 1 1 10 9 6 11 1 3 2 B A C 7 8 13 4 5 12 15 14 OPERATING INSTRUCTIONS ON OFF START PREHEAT 0 1 2 1 1 10 9 6 11 1 3 2 B A C 7 10 8 13 4 5 12 15 ...

Page 14: ...he PREHEAT position longer than 20 seconds To preheat the glow plugs in cold weather turn the key to the PREHEAT position and hold it there for 10 15 seconds Then turn the key to the START position and hold it there until the engine starts If the engine does not start after 10 15 seconds turn the key to the OFF position and repeat the procedure Once the engine starts release the key and it will re...

Page 15: ...le from rolling STEERING ADJUSTMENT LOCK The steering wheel position is adjustable To adjust the steering wheel position press down on the steering adjustment lock lever 5 then move the steering wheel to the desired position Figure 4 and Figure 5 Page 11 While holding the steering wheel in the desired position pull up on the steering adjustment lock lever to firmly lock the steering column in posi...

Page 16: ...HEADLAMP CONTROL The headlamp control 12 is located on the left side of the instrument panel Figure 4 and Figure 5 Page 11 Press the headlamp rocker switch to turn the headlamps on or off See following NOTE NOTE Using the headlamps for extended periods while the engine is either off or idling will discharge the battery ELECTRIC BED LIFT OPTIONAL ON SOME VEHICLES The electric bed lift switch 13 is ...

Page 17: ...ccupant leans forward too quickly A slow easy motion will allow the belt to extend and the occupant can move freely If the safety belt cannot be pulled out of the retractor firmly pull the belt and release it It should then pull smoothly out of the retractor To release the safety belt press the buckle release button 1 and allow the belt to retract Figure 7 If the belt does not retract smoothly pul...

Page 18: ...ge the safety belt webbing or hardware Inspect the safety belt system periodically Check for cuts fraying and loose parts Damaged parts should be replaced immediately Do not disassemble or modify the system Keep safety belts clean and dry If cleaning is necessary use a mild soap and lukewarm water solution Do not use bleach dye or abrasive cleaners as they may severely weaken the safety belts Do n...

Page 19: ...and return the lever to its original position See following WARNING ý WARNING Do not adjust the driver side seat while the vehicle is in motion To adjust the passenger side seat 1 Remove the seat from the vehicle 2 Remove the four bolts and washers from the bottom of the seat mounting plate 3 Align the mounting plate holes with holes in the seat to achieve the desired seat position 4 Install washe...

Page 20: ...uel filters for fuel leakage Drain water from the fuel filter diesel vehicle See Draining Water from Fuel Filter on page 44 Exhaust system Check for leaks Hydraulic brakes Check fluid level Wear in the brakes before initial vehicle operation On a flat open surface accelerate the vehicle to moderate speed then apply the brakes under modest steady pres sure Repeat this procedure five times See follo...

Page 21: ...NING Only licensed drivers should be allowed to drive the vehicle Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures No one under the age of 16 years should be allowed to drive the vehicle No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any par...

Page 22: ...for use on public roads The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications Use brakes to reduce speed when coasting downhill Never attempt jumps Keep away from drop offs steep slopes and unstable surfaces Avoid extremely hard braking in reverse No one should drive the vehicle without first being instructed ...

Page 23: ... position or back into the FORWARD position until stopped Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed ALL WHEEL DRIVE AWD OPERATION All HUV 4421 vehicles feature an all wheel drive AWD system The AWD system automa...

Page 24: ...age 8 The bed latch Figure 9 has an automatically engaging prop rod and prop rod track Figure 10 as standard features To lift the bed pull the bed latch handle toward the rear of the vehicle and lift the bed The prop rod will come to rest in one of the notches in the prop rod track To close the bed lift the bed so that the prop rod is no longer supported in one of the track notches Push the prop r...

Page 25: ...ed 15 inches 38 cm above the bottom of the cargo bed The cargo s center of gravity may affect handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Unload cargo bed before raising vehicle with a lift hoist or jack Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Fa...

Page 26: ... weight is the combination of the vehicle weight and the maximum vehicle capac ity The stated maximum gross vehicle weight must not be exceeded to maintain safe vehicle operation Maximum payload capacity must be reduced accordingly when any option or accessory is installed on the vehicle See following NOTE NOTE A standard vehicle with a cab accessory that weighs 235 lb 107 kg must reduce its maxim...

Page 27: ... off valve to the closed OFF position Figure 12 Page 26 Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury...

Page 28: ...RNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Gasoline vehicles only Turn fuel shut off valve to the closed OFF position Figure 12 Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batte...

Page 29: ...ce untreated fuel in the carburetor 4 3 Disconnect the fuel vent line from the fuel tank vent nipple Figure 35 Page 43 4 4 Plug the fuel tank vent nipple so that it is air tight Husqvarna recommends using a slip on vinyl cap 5 Remove both spark plugs and pour 1 2 ounce 14 2 mL of SAE 10 weight oil through each of the two spark plug holes Rotate the engine crankshaft by hand several times then inst...

Page 30: ... 03 4 Gasoline vehicles only Completely open the fuel shut off valve Figure 13 Page 27 Ensure the valve is fully open A partially closed fuel shut off valve combined with the use of the choke can result in a fouled spark plug and engine failure Figure 14 Page 27 5 Place the Forward Reverse handle in the NEUTRAL position Crank the engine until fuel is pumped into the carburetor gasoline vehicles an...

Page 31: ... all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Do not work on vehicle powertrain or under cargo bed when it is loaded Gasoline vehicles only Turn fuel shut off valve to the closed OFF position Figure 12 Page 26 To avoid unintentionally starting the vehicle Disconnect battery cables negative...

Page 32: ...er See Draining Water from Fuel Filter on page 44 Brakes Check brake fluid add if necessary Check brake pedal for proper operation See Performance Inspection on page 18 Monthly service by owner or trained technician Engine Check engine circulating air passage visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary Diesel vehicles Check for grass and debri...

Page 33: ...iscs replace if necessary For brake wear in procedure see Hydraulic Brakes in the Pre Operation and Daily Safety Checklist on page 17 See also Section 6 Brake System in the appropriate maintenance and service manual Annual service by trained technician only or every 100 hours of operation whichever comes first Engine Check for leaks around gaskets fill plugs etc Gasoline vehicles Inspect clean and...

Page 34: ... Semiannually by owner or trained technician or every 50 hours of operation whichever comes first Check add brake fluid Use only DOT 5 silicone brake fluid Rear suspension 2 fittings Chassis Lube EP NLGI Grade 2 First change 50 hours additional change every 100 hours of operation or annually whichever comes first Change front differential lubricant 5 oz 150 mL Mobil 424 Exxon Hydraul 560 or Esso H...

Page 35: ...nspection also inspect the following The presence of brake fluid on the exterior surface of the master cylinder indicates a leak The brake fluid reservoir diaphragm located in the cap should not have holes or other damage Figure 16 Lubrication Points Diesel Vehicles Figure 17 Brake Fluid and Coolant Access diesel vehicle shown Figure 18 Brake Fluid Reservoir 6 7 4 1 3 5 2 2 4 FLOORBOARD MA X MIN 1...

Page 36: ... side of the front panel Inlet and outlet oil carrying hoses enable oil circulation to and from the engine See following NOTE NOTE The normal oil pressure value stated in the Honda engine manual is 28 psi at idle however the remote filter design causes oil pressure to be 18 psi which is normal for this type of oil circulation design ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the o...

Page 37: ... diesel After that they should be changed every 100 hours of operation or annually whichever comes first Figure 19 Engine Oil Level Check Gasoline Vehicles Figure 20 Engine Oil Level Check Diesel Vehicles With Passenger side Dipstick Figure 21 Engine Oil Level Check Diesel Vehicles With Driver side Dipstick Full Low Level Safe Level Level 1 2 3 Full Low Level Safe Level Level 1 2 3 Full Low Level ...

Page 38: ...into the pan See following WARNING ý WARNING Do not attempt to change engine oil when the engine is hot or even warm Hot engine oil can cause skin burns Wear safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 6 Clean the oil drain plug threads with solvent to remove oil and oil residue Make sure that the...

Page 39: ...ripping onto the engine base plate Figure 25 Use an empty quart one liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filter 2 before removal Position the port of the plastic container so oil will be directed into the oil pan 3 A drip guard can be made by folding a piece of cardboard thin metal or plastic under the oil filter forming ...

Page 40: ...change the engine requires 1 qt and 25 oz 1 7 L of oil per change for gasoline vehicles and 3 qt 2 8 L for diesel vehicles Refer to oil viscosity guidelines for selection of oil grade Figure 29 or Figure 30 See following CAUTION CAUTION Do not exceed recommended oil capacity Doing so will decrease engine performance or result in damage to the engine 2 Connect the battery cables positive cable firs...

Page 41: ... 32 and Figure 33 When the vehicle is on a level surface use the level indicator hole upper plug 1 as a lubricant level indicator Lubricant level should be even with the bottom of level indicator hole 1 LUBRICATION CHANGE FOR FRONT DIFFERENTIAL TRANSMISSION AND REAR DIFFERENTIAL Use the lower plug 2 for drainage Figure 31 Figure 32 or Figure 33 Remove both plugs to allow the lubricant to drain fas...

Page 42: ... the level of lubricant at the level indicator plug 1 Apply Loctite 567 to the threads of the level indicator plug and tighten to 21 ft lb 28 N m Rear differential Clean and install the drain plug 2 and washer before filling the rear differential with new lubricant Figure 33 Tighten the drain plug to 8 ft lb 10 8 N m Use a funnel to fill the differential through the lubricant level indicator hole ...

Page 43: ...heed this caution could damage the engine by allowing excessive contamination to enter the air intake system AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when necessary Filter changes should not exceed the recommended interval See Periodic Service Schedule on page 29 More frequent service may be required in extremely dirty operating environments In the event ...

Page 44: ...ice must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation To avoid the possibility of fire clean up any spilled fuel before operating the vehicle 1 Remove the fuel cap and fill the tank with fuel Gasoline vehicles have a black fuel cap diesel vehicles have a green fuel cap See preceding DANGER and following NOTE NOTE Gasoline ...

Page 45: ...eets the following requirements The fuel mixture can include no more than 5 Biodiesel fuel in the mineral oil diesel fuel Biodiesel fuel to be blended must meet the EN14214 standard and the mineral oil diesel fuel to be blended must meet the EN590 standard The final B5 product 95 5 mix must also comply with the EN590 standard See following NOTE NOTE For more information on these fuel standards ple...

Page 46: ... support panel Figure 37 1 Position a pan under the fuel filter 2 Lift the passenger side seat 3 Locate the valve 1 on the underside of the filter Turn the valve clockwise until water begins to stream from the filter 4 Drain the water until it changes color to fuel See following WARNING ý WARNING Clean up spilled fuel Keep sparks and flames away from the vehicle and service area Failure to heed th...

Page 47: ...afety glasses or approved eye protection when servicing the vehicle Follow all instructions carefully when working with batteries When jumping from a booster battery make final negative connection at engine frame Do not jump start or charge a frozen or damaged battery Unplug charger before connecting or disconnecting cables to the battery Never lean over battery while boosting testing or charging ...

Page 48: ...ring operation and could result in fire property damage or personal injury Be sure the battery hold down clamp is properly tightened Tighten to 9 ft lb 12 2 N m A loose clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave d...

Page 49: ...teel cargo bed or optional aluminum flat bed Use commercial automotive cleaning solutions with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is adequate To remove oxidation or discoloration from aluminum use a commercially available aluminum cleaner paste and fine grade No 00 steel wool Husqvarna does not recommend any type of pressure washing or ste...

Page 50: ...h operator manual as well as the following WARNING and CAUTION statements Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote operation switch The winch kit available from Husqvarna includes a remote operation switch which enables the operator to move away from the vehicle and cable See following WARNING and CAUTION ý WARNING Be...

Page 51: ...e specifically for the AWD vehicle therefore Husqvarna recommends that only tires purchased from Husqvarna be used on your AWD vehicle SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Husqvarna This will enable us to contact you if the need arises Please send your name address and serial number of the vehic...

Page 52: ... 35 amp charging capacity Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Suspension Front Independent double A arms with coil over shock absorbers Rear Swing arms with coil over shock absorbers Steering Self adjusting rack and pinion Ackerman Brakes Hydraulic brake system brake pads and discs on each wheel with separate foot operated park brake BODY CHASSIS Frame Cha...

Page 53: ... 1247 kg High capacity option 3012 lb 1366 kg Standard seating capacity 2 LIQUID CAPACITIES Engine crankcase with filter SAE 10W 30 API classification SJ 1 qt and 25 oz 1 7 L 1 qt and 25 oz 1 7 L Engine crankcase with filter SAE 10W 30 API classification CF 3 qt 2 8 L 3 qt 2 8 L Front differential Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant 5 oz 150 mL Rear differential Mobil 424 Exxo...

Page 54: ...d pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate Husqvarna warranties Also excluded from any Husqvarna warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable ...

Page 55: ...F THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL HUSQVARNA BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequent...

Page 56: ... low altitudes have your servicing dealer return the carburetor to original factory specifications Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are col lectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygena...

Page 57: ... to oper ate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting Rough idle Misfiring or backfiring under load After burning backfiring Black exhaust smoke or high fuel consumption Replacement Parts The emission control systems on ...

Page 58: ...the provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The engine or equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective emission related warranted part provided that such diagnostic work is performed at a warranty station ...

Page 59: ......

Page 60: ...CCI P N 103218307 Husqvarna Part Number 531 30 81 86 Edition Code 0706A00000 ...

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