Husqvarna 2007 HUV 4421-D Owner'S Manual Download Page 33

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Periodic Service Schedule

2007 HUV 4421 Gasoline and Diesel Vehicle Owner’s Manual

Page 31

WARNING

• If any problems are found during scheduled inspection or service, do not operate vehicle until

repairs are made. Failure to make necessary repairs could result in fire, property damage,
severe personal injury, or death.

Annual service by
trained technician only
(or every 100 hours of operation,
whichever comes first)

Engine

Check for leaks around gaskets, fill plugs,
etc.

Kawasaki gasoline engines:

Adjust

valve clearance.

See Kawasaki FH680D

Service Manual.

Gasoline vehicles:

Inspect, clean, and

gap spark plug; replace if necessary. See
authorized dealer or trained technician for
service.

Diesel vehicles:

Check the v-belt for

proper tension or damage. Adjust or
replace if necessary.

Diesel vehicles:

Change engine coolant.

See Section 15 – Radiator and Cooling
System in the maintenance and service
manual.

Radiator

Diesel vehicles:

Check clights for

tightness; check hoses for cracks.
Replace if necessary.

Engine air intake system

Replace air filter element.

See Air Intake

System on page 42.

Check clights for tightness; check hose for
cracks.

General vehicle

Check for loose hardware and tighten if
necessary.

Fuel filters

Replace. Dispose of used filters properly.

PERIODIC SERVICE SCHEDULE

REGULAR INTERVAL

SERVICE

Summary of Contents for 2007 HUV 4421-D

Page 1: ...Owner s Manual 2007 Utility Vehicles Gasoline and Diesel HUV 4421 G GXP HUV 4421 D DXP ...

Page 2: ......

Page 3: ... or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna Inc The information contained in this document is subject to change without notice Husqvar...

Page 4: ...Husqvarna products are backed by a customer support system designed to offer you fast courteous service In the event that your Husqvarna vehicle needs repairs or service we recommend that your local authorized Husqvarna representative perform them For the name and address of the Husqvarna representative nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us d...

Page 5: ...Driving Instructions 18 Bed Latch and Prop Rod 21 Loading and Unloading Cargo 22 Vehicle Load Capacities 23 Towing with the Vehicle 24 Transporting on a Trailer 24 Storage 25 Maintenance 28 Periodic Service Schedule 29 Periodic Lubrication Schedule 32 Brake Fluid Reservoir 34 Engine Oil 34 Gearcase Lubrication 40 Engine Coolant Diesel Vehicles 42 Air Intake System 42 Fueling Instructions 43 Batter...

Page 6: ...AL ON ENGINE VALVE COVER ROTATING PARTS AND HOT MANIFOLD DECAL ON DRIVER SIDE VEHICLE FRAME FRAME GROUND WARNING DECAL ON VEHICLE FRAME NEAR BATTERY OPERATING INSTRUCTIONS ON INSTRUMENT PANEL HOT SURFACE WARNING DECAL ON COOLANT PIPES AND UNDERSIDE OF BOTH SEATS WINCH CABLE WARNING DECAL ON FRONT BODY FOR VEHICLES WITH WINCH ACCESSORY GASOLINE WARNING DECAL GASOLINE VEHICLES ONLY ON PASSENGER SIDE...

Page 7: ...away from drop offs steep slopes and unstable surfaces CCI 102961201 WARNING UNDERAGE WARNING DECAL CERTIFICATION NOTICE AND WARNING DECAL DRIVER PASSENGER WARNING DECAL ROTATING PARTS DECAL GAS UNDER SEAT ON DRIVER SIDE FRAME TRAILER HITCH DECAL ON REAR RECEIVER HITCH BED LATCH WARNING DECAL SERIAL NUMBER DECAL CRUSH AREA DECAL ON DRIVER SIDE AND PASSENGER SIDE VEHICLE LOADING DECAL STANDARD VEHI...

Page 8: ...Vehicle Feature Identification Page 6 2007 HUV 4421 Gasoline and Diesel Vehicle Owner s Manual ...

Page 9: ...followed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your dealer ý DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death ý WARNING A WARNING indicates an immediate hazard that could ...

Page 10: ...ning to child safety The driver and passenger must be restrained at all times with the safety belts provided to help prevent injury in the event of sudden braking collision or roll over No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a safety belt Do n...

Page 11: ...rame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the ve...

Page 12: ...ries CONTROLS AND INDICATORS See General Warnings on page 8 ý WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures Do not tamper with the high idle speed setting on the diesel vehicle Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or deat...

Page 13: ...al Page 11 Figure 4 Instrument Panel Gasoline Vehicles Figure 5 Instrument Panel Diesel Vehicles OPERATING INSTRUCTIONS ON OFF START 0 1 2 1 1 10 9 6 11 1 3 2 B A C 7 8 13 4 5 12 15 14 OPERATING INSTRUCTIONS ON OFF START PREHEAT 0 1 2 1 1 10 9 6 11 1 3 2 B A C 7 10 8 13 4 5 12 15 ...

Page 14: ... the PREHEAT position longer than 20 seconds To preheat the glow plugs in cold weather turn the key to the PREHEAT position and hold it there for 10 15 seconds Then turn the key to the START position and hold it there until the engine starts If the engine does not start after 10 15 seconds turn the key to the OFF position and repeat the procedure Once the engine starts release the key and it will ...

Page 15: ...le from rolling STEERING ADJUSTMENT LOCK The steering wheel position is adjustable To adjust the steering wheel position press down on the steering adjustment lock lever 5 then move the steering wheel to the desired position Figure 4 and Figure 5 Page 11 While holding the steering wheel in the desired position pull up on the steering adjustment lock lever to firmly lock the steering column in posi...

Page 16: ...LIGHT CONTROL The headlight control 12 is located on the left side of the instrument panel Figure 4 and Figure 5 Page 11 Press the headlight rocker switch to turn the headlights on or off See following NOTE NOTE Using the headlights for extended periods while the engine is either off or idling will discharge the battery ELECTRIC BED LIFT Vehicles with Electric Bed Lift Option The electric bed lift...

Page 17: ... the occupant leans forward too quickly A slow easy motion will allow the belt to extend and the occupant can move freely If the safety belt cannot be pulled out of the retractor firmly pull the belt and release it It should then pull smoothly out of the retractor To release the safety belt press the buckle release button 1 and allow the belt to retract Figure 7 If the belt does not retract smooth...

Page 18: ...ically Check for cuts fraying and loose parts Damaged parts should be replaced immediately Do not disassemble or modify the system Keep safety belts clean and dry If cleaning is necessary use a mild soap and lukewarm water solution Do not use bleach dye or abrasive cleaners as they may severely weaken the safety belts Do not insert coins clip etc in the buckle as this may prevent the tab from lock...

Page 19: ...n decals Check to ensure that all safety and information decals are in place and can be read easily See pages 4 through 5 ROPS Check to ensure the ROPS is not damaged and all hardware is secure See Roll Over Protec tive Structure and Safety Belts on page 15 Safety belts Visually inspect for cuts fraying and loose parts See Roll Over Protective Structure and Safety Belts on page 15 Tires Check for ...

Page 20: ... be easy to steer and should not have any play in the steering wheel Be sure the steering wheel adjustment lever is securely locked into position Accelerator After starting the engine with the key switch and placing the Forward Reverse handle in the FORWARD position the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed When the pedal is released it should return ...

Page 21: ...rolling backwards and stopping suddenly Failure to heed this warning could result in overturning the vehicle To help avoid possible injury to inattentive passengers and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain...

Page 22: ...ll begin to move Vehicle speed will increase as the accelerator is pressed until full speed is reached All wheel drive will automatically drive the appropriate wheel s as required See following WARNING ý WARNING Operator must control vehicle speed when going downhill Never shift the vehicle out of the FORWARD position while going downhill If you do you will not be able to shift into the REVERSE po...

Page 23: ...pedal until the brakes dry out and normal performance returns ý CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal to hold position PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly set the park brake Make sure it is fully engaged This will prevent the vehicle from rolling 2 Turn the key switch to the OFF position remove the ...

Page 24: ...y Rated capacity is for level surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury or death Do not load tailgate The tailgate should be in the upright position and latched securely while the vehicle is in motion To help avoid shifting vehicle load and possibly overturning the vehicle avoid sudde...

Page 25: ...cle s stated maximum payload capacity Vehicle Rated Capacity The vehicle rated capacity is the maximum amount of weight the vehicle can carry haul and tow This capac ity includes weight of occupants bed load and gross trailer weight Maximum Gross Vehicle Weight The maximum gross vehicle weight is the combination of the vehicle weight and the maximum vehicle capac ity The stated maximum gross vehic...

Page 26: ... Vehicle Load Capacities on page 23 for vehicle capacity information Parking the vehicle with a trailer on a hill should be avoided If you must park on a hill apply the brakes and have someone chock the trailer tires The brakes should be released to allow the chocks to absorb the trailer load After the trailer tires have been chocked engage the park brake TRANSPORTING ON A TRAILER ý WARNING Gasoli...

Page 27: ...ld be transported on an approved trailer that has an approved load rating of 2000 lb 908 kg per vehicle being transported See fol lowing NOTE NOTE A two car trailer should be rated at 2 x 2000 lb 4000 lb 2 x 908 kg 1816 kg STORAGE See General Warnings on page 8 ý DANGER Do not attempt to drain fuel when the engine is hot or while it is running Clean up any spilled fuel before operating the vehicle...

Page 28: ...ained technician Use an automotive type 12 volt battery charger rated at 10 amps or less Check electrolyte level after charging and add distilled water if necessary If the bat tery is dead see Using A Booster Battery Jump Starting on page 48 Figure 11 Fuel Shut off Valve Closed Position Figure 12 Fuel Shut off Valve Open Position Figure 13 Fuel Valve Partially Closed Position CLOSED OFF POSITION S...

Page 29: ... To avoid unintentionally start ing on page 9 9 The battery should be clean and free of corrosion Wash the battery top and terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse the solution off the battery Do not allow this solution to enter the battery Be sure the terminals are tight Let the terminals dry and then coat them with Battery Term...

Page 30: ...le Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation If any problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property d...

Page 31: ...eel s front or rear with traction See Figure 2 on page 9 PERIODIC SERVICE SCHEDULE See General Warnings on page 8 ý WARNING Service repairs and adjustments must be made per instructions in the appropriate maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenance procedures should be performed more often than re...

Page 32: ...st valve clearance See Honda GX620 Service Manual CCI P N 102615401 Semiannual service by trained technician only or every 50 hours of operation whichever comes first Battery Clean terminals and wash dirt from casing check electrolyte level Add distilled water if necessary See page 47 Front wheel alignment and toe in Check and adjust if necessary See Section 7 Steering and Front Suspension in the ...

Page 33: ...ual Gasoline vehicles Inspect clean and gap spark plug replace if necessary See authorized dealer or trained technician for service Diesel vehicles Check the v belt for proper tension or damage Adjust or replace if necessary Diesel vehicles Change engine coolant See Section 15 Radiator and Cooling System in the maintenance and service manual Radiator Diesel vehicles Check clights for tightness che...

Page 34: ...See Oil Viscosity on page 39 Monthly by owner or trained technician Driveshaft Chassis Lube EP NLGI Grade 2 Semiannually by owner or trained technician or every 50 hours of operation whichever comes first Check add brake fluid Use only DOT 5 silicone brake fluid Rear suspension 2 fittings Chassis Lube EP NLGI Grade 2 First change 50 hours additional change every 100 hours of operation or annually ...

Page 35: ...ubrication Schedule 2007 HUV 4421 Gasoline and Diesel Vehicle Owner s Manual Page 33 Figure 14 Lubrication Points Gasoline Vehicles Figure 15 Lubrication Points Diesel Vehicles 6 7 4 1 3 5 2 2 4 6 7 4 1 3 5 2 2 4 ...

Page 36: ...tom of the reservoir or other evidence of contamination ý CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not recommended ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if the oil level becomes low the engine oil level should be checked daily The vehicle should be on a level surface when the oil is checked Do not overfill...

Page 37: ...ich is normal for this type of oil circula tion design ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from the dipstick See Figure 18 Figure 19 Figure 20 and Figure 21 on page 36 See following CAUTION ý CAUTION Do not remove dipstick while engine is running 2 Check oil level by fully inserting the dipstick into the tube and immediately removing it 3 If...

Page 38: ...igned for oil changes under the drain plug Figure 23 or Figure 24 Page 37 5 From the underside of the vehicle use a socket or wrench to remove the drain plug 1 Turn the plug counterclockwise and drain the engine oil into the pan See following WARNING ý WARNING Do not attempt to change engine oil when the engine is hot or even warm Hot engine oil can cause skin burns Wear safety glasses or approved...

Page 39: ...iesel vehicles Engine Oil Filter Change 1 Drain the engine oil See Engine Oil Draining on page 36 2 Place the oil drain pan under the engine oil filter 2 Figure 23 or Figure 24 Page 38 3 Remove the engine oil filter Turn it counterclockwise and drain the residual oil in the filter port and filter into the oil drain pan See following NOTE Figure 22 Engine Oil Drain Plug and Pan Gasoline Vehicles Fi...

Page 40: ...l according to the environmental laws and regulations for your area 4 Use a clean lint free rag to wipe the oil filter port flange surface clean where the oil filter gasket seats 5 To help seal the new oil filter to the oil port flange apply a light coat of white lithium NLGI Number 2 grease Dow Corning BR2 Plus or equivalent or new engine oil to the rubber seal around the outside surface of the f...

Page 41: ...e cable first and tighten terminals to 144 in lb 16 N m Coat ter minals with Battery Terminal Protector Spray P N 603 00 00 03 4 With the Forward Reverse handle in the NEUTRAL position start and run the engine for a few minutes Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks If a leak is detected check the tightness of the oil filter and drain plug Tig...

Page 42: ...g NOTE Use the lower plug 2 for drainage Figure 32 Figure 33 and Figure 34 Remove both plugs to allow the lubricant to drain faster See preceding NOTE Metal particles may be discovered in the fluid or on the magnetic drain plug when changing the differential or transmission fluid These particles are normal and expected for the first few fluid changes This is a result of the gears being net forged ...

Page 43: ...age 32 Apply Loctite 567 to the threads of the fill plug and tighten to 21 ft lb 28 N m Check the level of lubricant at the level indicator plug 1 Apply Loctite 567 to the threads of the level indicator plug and tighten to 21 ft lb 28 N m Rear differential Clean and install the drain plug 2 and washer before filling the rear differential with new lubricant Figure 34 Tighten the drain plug to 8 ft ...

Page 44: ...ing WARNING ý WARNING Hot Coolant reserve tank is pressurized Do not remove cap when engine is hot AIR INTAKE SYSTEM CAUTION Do not drill into the driver side frame Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when necessary Filter changes s...

Page 45: ...e canister cap marked TOP on the top center of the canister 3 Secure the canister cap with both tab locks FUELING INSTRUCTIONS See General Warnings on page 8 ý DANGER Turn key switch to the OFF position before fueling Never pour fuel into the fuel tank when the engine is hot or while it is running To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded I...

Page 46: ...ature failure of fuel system components Kubota has docu mented problems such as plugged fuel filters and deteriorated fuel lines during testing of biodiesel Biodiesel can damage painted surfaces Be sure to remove all spilled fuel immediately to help prevent dam age to painted surfaces If biodiesel will be used in the Kubota D722 engine be sure that it meets the following requirements The fuel blen...

Page 47: ...her water content than conventional diesel fuel Fuel system maintenance cleaning and fuel line replacement are required more frequently for engines that are operated with biodiesel DRAINING WATER FROM FUEL FILTER Diesel Vehicles Only Water should be drained from the fuel filter daily The fuel filter is mounted on a plate by the lower seat support panel Figure 38 1 Position a pan under the fuel fil...

Page 48: ...tely Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately Tools wires and metal objects can cause sparks when shorted across a battery ý WARNING Wear safety glasses or approved eye protection when servicing the vehicle Follow all instructions carefully when wor...

Page 49: ...s above the designated fill line Replace battery cell caps 6 Clean both battery terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse thoroughly Do not allow this solution to enter the battery Tighten battery terminals to 144 in lb 16 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray P N 603 00 00 03 See foll...

Page 50: ...d but a deep cycle battery can be used if necessary 3 Access the engine compartment by raising the cargo bed See WARNING For vehicles with cargo beds on page 8 4 Locate the vehicle battery on the driver s side of the vehicle under the cargo bed Figure 41 5 Connect the end of the first cable 1 to the positive terminal of the booster battery Connect the other end of the same cable 2 to the positive ...

Page 51: ...scratches blemishes or other body damage see the appropriate maintenance and service manual See following NOTE NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment available from our dealers distributors Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were desig...

Page 52: ...ng WARNING and CAUTION ý WARNING To avoid the risk of rollover when operating a vehicle equipped with mud tires on a paved surface reduce speed use extreme caution and drive slowly in turns The diameter of all tires on the vehicle must be equal otherwise the all wheel system will not operate as intended and could result in severe personal injury or death Never install tires of different diameters ...

Page 53: ...or fuel filters and electric fuel pump Governor Honda engine Automatic ground speed sensing internally geared in transmis sion Governor Kawasaki engine internal to engine centrifugal ball Governor internal to engine mechanical centrifugal ball Ignition Transistorized magneto Ignition Compression Transmission Forward and reverse with neutral 5 39 1 forward 7 79 1 reverse Electrical system 12 volt 5...

Page 54: ...97 lb 724 2 kg Forward speed 25 mph 40 km h Governed RPM 3825 Turning Radius 138 in 350 5 cm Load bed height 34 in 86 4 cm Load bed size box bed inside dimensions 48 0 x 49 8 x 10 9 in 122 x 127 x 28 cm 15 3 cubic feet Maximum payload capacity level surface only 800 lb 363 kg High capacity option 1050 lb 476 kg Vehicle rated capacity payload driver and passenger level surface only 1200 lb 544 kg H...

Page 55: ...lene glycol and 45 water n a 2 gal 7 8 L Brake fluid DOT 5 silicone brake fluid 8 oz 240 ml Fuel tank unleaded gasoline 6 5 gallons 24 6 L Fuel tank diesel grade no 2 with cetane rating of 45 or higher 6 5 gallons 24 6 L TIRE PRESSURE All terrain tread and mud tires 20 22 psi 1 38 1 52 Bars SPECIFICATIONS HUV 4421 HUV 4421 ...

Page 56: ...d pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate Husqvarna warranties Also excluded from any Husqvarna warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable ...

Page 57: ...VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL HUSQVARNA BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incide...

Page 58: ... low altitudes have your servicing dealer return the carburetor to original factory specifications Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are col lectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygena...

Page 59: ... to oper ate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting Rough idle Misfiring or backfiring under load After burning backfiring Black exhaust smoke or high fuel consumption Replacement Parts The emission control systems on ...

Page 60: ...he provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The engine or equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective emission related warranted part provided that such diagnostic work is performed at a warranty station 7...

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Page 64: ...CCI P N 103218307 Husqvarna Part Number 531 30 81 86 Edition Code 0706C0307B ...

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