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11

11

LEVEL MOWER DECK

Be sure deck is properly leveled for best mower
performance. See your mower operator’s manual
for instructions.

ASSEMBLY

10

BLADE REPLACEMENT

Tools Needed:

9/16” Socket and Ratchet
Ft/Lbs Torque Wrench

The mower comes from the factory with a low lift
blade. The blades need to be replaced with the
high lift blades provided in kit. Failure to do this
may result in poor performance of the collection
system.

1. Lift up the front of the mower and secure with

jack stands.

2. Using a 9/16” socket and ratchet, remove the

blade bolts and blades.

3. Reinstall the new high lift blades and bolts.
4. Torque the blade bolts to 35 ft/lbs.

Summary of Contents for 110163 / CZ38

Page 1: ...For 38 Inch Consumer Z Grass Catcher 110163 CZ38 Model MANUAL NO 539110995 REV 03 02 06 06 Operator And Parts Manual ...

Page 2: ... when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percent age of riding mower related injuries These Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves o...

Page 3: ...ver refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine run...

Page 4: ... the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not drive in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and u...

Page 5: ...E OF CONTENTS SAFETY RULES 2 4 CARTON CONTENTS 6 ASSEMBLY 7 11 OPERATION 12 CUSTOMER RESPONSIBILITIES 13 STORAGE 13 PARTS 14 15 KNOW YOUR GRASS CATCHER READ THIS OPERATION MANUALAND SAFETY RULES BEFOREASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustra tions with the carton contents to familiarize your self with the parts before starting the assembly Study the operating instructions an...

Page 6: ...f Parts 1 Lower Chute 1 Owner s Manual 2 High Lift Blades PARTS IDENTIFICATION NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the mower in the operator s position CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all...

Page 7: ... four corners 2 Using a 1 2 wrench remove the six bolts that secure the rear bracket to the unit FIGURE 1 REARBRACKET BOLTS 3INSTALLATION OF THE REAR GUARD PLATE AND HANGER See Figure 3A and 3B 1 Using the 6 bolts removed from the rear bracket install the new rear bracket Part No 110485 2 Place the hanger over the tab on the plate See Figure 3A FIGURE 3A 3 Using the four bolts HCS 3 8 x 3 4 and ny...

Page 8: ...to the support assembly FIGURE 5 COVER ASSEMBLY SUPPORT ASSEMBLY 4 INSTALLATION OF THE INLET See Figure 4A and 4B 1 Place the cover assembly upside down on a table Secure the six bolts HCS 1 4 x 3 4 nyloc nuts 1 4 and twelve flat washers 1 4 2 Place one washer on each bolt 3 Place the inlet in the cover and direct it out of the large hole on the front side of the cover 4 Place the bolt and washer ...

Page 9: ... above ASSEMBLY CONTAINER BOTTOM HALF CONTAINER TOP HALF CONTAINER BOTTOM HALF PRESSTOGETHER TO FORM SEAL WHILE LIFTING TOP HALF LOCKING TAB 7 CONTAINER MOUNTING See Figure 7 1 Install one container to left side first with warning to the outside of unit Install other container to the right NOTE Right container should always overlap left container at center supports 2 Close cover and lock latch han...

Page 10: ... deflector shield in upright position 2 Place slot in lower chute over tab on mower deck and position lower chute over deck opening as shown 3 Hook rear latch into flange hole on back of mower deck 4 Hook front latch into tab hole on front of mower deck FIGURE 8 CAUTION Before raising deflector shield turn mower engine off DO NOT remove deflector shield from mower Raise and hold shield when at tac...

Page 11: ...ch The mower comes from the factory with a low lift blade The blades need to be replaced with the high lift blades provided in kit Failure to do this may result in poor performance of the collection system 1 Lift up the front of the mower and secure with jack stands 2 Using a 9 16 socket and ratchet remove the blade bolts and blades 3 Reinstall the new high lift blades and bolts 4 Torque the blade...

Page 12: ... the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS g Repeat for other container h Reinstall containers making sure right con tainer overlaps left container at center sup ports i Close cover and se...

Page 13: ...OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check compo nents and replace with manufacturer s rec ommended parts w...

Page 14: ...14 PARTS 2 14 15 16 17 18 4 5 6 7 8 9 10 19 20 13 13 13 1 2 2 8 8 3 11 12 13 13 13 2 2 REF 22 21 23 24 25 27 28 29 30 31 33 25 34 35 36 35 26 32 2 37 ...

Page 15: ...8 16 17 539111005 1 LOWER CHUTE 18 532135651 1 WINGNUT 3 8 16 19 532129585 1 CONTAINER TOP 20 532129586 1 CONTAINER BOTTOM 21 539111003 1 PLATE W DECAL 22 539110997 1 HANGER 23 539109930 1 REAR BRACKET W DECALS 24 539110992 1 INLET 25 539097076 2 HOSE CLAMP 6 TO 7 26 539976934 2 HCS 5 16 18 X 3 4 27 539976978 6 NUT 1 4 20 NYLOC 28 539976979 4 NUT 3 8 16 NYLOC 29 539990134 4 HCS 3 8 16 X 3 4 30 539...

Page 16: ...HTC 401 N Commerce St Beatrice NE 68310 ...

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