hurlcon H120B Installation And Operating Instructions Manual Download Page 1

Page: 1 / 19

Hurlcon Gas Fired

Hot Water Boiler

H120 & H150 S & B Models

INSTALLATION AND OPERATING INSTRUCTIONS

HURLCON Manufacturing & Sales Pty. Ltd. A.B.N. 97 007 284 504

48 Hanna Street, Noble Park, VICTORIA. 3174

Telephone: (03) 9554 2200 Facsimile: (03) 9554 2270

www.hurlcon.com.au

email: [email protected]

Information and specifications subject to change without notice.

Rev 136-1105

Summary of Contents for H120B

Page 1: ...G INSTRUCTIONS HURLCON Manufacturing Sales Pty Ltd A B N 97 007 284 504 48 Hanna Street Noble Park VICTORIA 3174 Telephone 03 9554 2200 Facsimile 03 9554 2270 www hurlcon com au email service hurlcon com au Information and specifications subject to change without notice Rev 136 1105 ...

Page 2: ... SUPPLY TO THE BOILER 9 3 8 HEATING PIPE SIZE LAYOUT 10 3 9 SIZING OF PRESSURE VESSEL 10 4 0 COMMISSIONING 11 4 1 STARTING BOILER 11 4 2 TESTING BURNER PRESSURE 11 4 3 FLOW SWITCH 11 4 4 GENUS IV 3 BUTTON CONTROLLER 12 5 0 OPERATING INSTRUCTIONS 12 5 1 ENERGY SAVING TIPS 13 5 2 MAINTENANCE 13 5 3 CONTROL SYSTEMS 13 6 0 GAS CONVERSION 15 6 1 BURNER CONVERSION 15 6 2 GAS COMPONENT INFORMATION 16 6 3...

Page 3: ...s a Floor Mounted External Hot Water Boiler For use with Natural Gas or LP Gas as per the attached data label The information below is given to assist the installer with the installation of this range of H120 H150 Boilers Please read it carefully in order to make the installation as easy as possible and to ensure the system works well and conforms to the necessary government regulations PLEASE REA...

Page 4: ...Electronic temperature and time based Pressure reduction valve 1 Bar pre set Packed weight 50kg 60kg 2 1 STANDARD EQUIPMENT Electronic control including Displays set and flow temperature Electronic ignition Safety devices Built in flow switch Built in run on timer Manual reset high limit Built to last All copper double row heat exchanger Stainless steel burners Fully powder coated steel cabinet Po...

Page 5: ...ty read before lighting This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor Safety WHAT TO DO IF YOU SMELL GAS Do not try to light any gas appliance Do not touch ...

Page 6: ...r opening into a building with the exception of sub floor ventilation 500 Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input natural draught 1500 Appliances over 200 MJ h input 1500 All fan assisted flue appliances in direction of discharge 1500 K From a mechanical air inlet including a spa blower 1500 N Vertically below an openable window non mechanical air inlet or any other open...

Page 7: ...With contacts open Set is enabled If the supply cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard 3 4 1 GAS CONNECTION A BSP FI is provided for gas line connection An approved manual shut off valve must be installed in the gas fitting line before the boiler so that the gas can be turned off and the boiler removed...

Page 8: ...mbers for draught hoods are Boiler model Indoor top model Flue size Part number H120 DH 12 125 mm 10134 H150 DH 15 150mm 10970 A flue no smaller than the draught diverter diameter must be installed and terminated with an approved gas flue cowl not a Chinaman s hat 600mm above any roofline that is within 1 5 metres horizontally from the flue 105 130 130 390 H120 510 H150 640 85 Front Side Controls ...

Page 9: ...g shall be MODELS H120 H150 AREA mm2 35 000 50 000 The following diagram is provided as a guide only All fluing and installation work must be carried out by an authorized person Fluing must conform to local regulations and to A G A installation code AG 601 Care must be taken to provide the correct ventilation and correct fluing materials in close proximity to combustible surfaces A Hurlcon indoor ...

Page 10: ...ajority of radiators are required to be turned off for long periods of time 2 Any pipe work that is in an unheated area such as under the floor or in the ceiling space should be suitably insulated to prevent heat loss and possible freezing of the pipes 3 The pipe work should be graded to facilitate the elimination of air at the highest point and the draining of the system at the lowest point Provi...

Page 11: ...ter Turn boiler OFF Remove screw from brass test point located on outlet side of gas valve Connect manometer tube to test point Turn boiler ON and wait for main burner to ignite Once main burner has ignited the manometer must indicate the nominal burner pressure listed below To adjust gas valve regulator remove regulator adjustment cap and using a screwdriver turn plastic bush clockwise to increas...

Page 12: ...t C With the unit switched off press and hold the on off button then press the following Button presses 1 2 3 4 Degrees C U D D D Degrees F U D D U Genus IV thermostat U D U D Standard thermostat U D U U 5 differential D D D U 10 differential D D U D 15 differential D D U U 20 differential D U D D U warm button D cool button 5 0 OPERATING INSTRUCTIONS STOP Read the safety rules on page 5 section 3...

Page 13: ...not be stored in the vicinity of the boiler Chlorine vapours when drawn through a boiler can rapidly cause corrosion of the heat exchanger Keep the boiler area free from garden refuse and debris This will help prevent insects nesting in the unit and ensure extended life and reliability of your boiler 5 3 CONTROL SYSTEMS 5 3 1 DESCRIPTION The sophisticated digital thermostat provides temperature re...

Page 14: ...r F2 To reset a lock out condition turn the controller off for five seconds An F2 condition will first require the mechanical safety device to be reset To do this remove the rear access panel and press the red button If the boiler has cooled sufficiently a positive click should be heard and felt 5 3 3 FAULT INDICATION Under fault conditions the thermostat display will indicate a set of alpha numer...

Page 15: ...p restarts burner ignites Water flow stopped by external control Flow switch de activates burner turns off and pump continues to run Flow indicator off Water flow is reinstated Flow switch reactivates burner re ignites Flow indicator on 6 0 GAS CONVERSION 6 1 BURNER CONVERSION Gas type burner conversion Turn off the gas at the external gas valve and turn off the power Remove the access panels from...

Page 16: ...0 mm H120 4 m 25 m 90 m 260 m 320 m H150 2 m 14 m 50 m 140 m 320m 1 25 kPa gas meter pressure S A W A some areas N S W Maximum run of copper pipe with average number of fittings Model 20 mm 25 mm 32 mm 40 mm 50 mm H120 18 m 85 m 300 m 320 m H150 10 m 45 m 160 m 320 m 2 75 kPa gas meter pressure N S W some areas some new areas of Victoria Maximum run of copper pipe with average number of fittings M...

Page 17: ...condition displayed Refer to fault indication table High Limit Thermostat open Reset Insufficient water flow Check for too many valves turned off BOILER MAKING KNOCKING NOISES Possible cause Remedy Boiler operating after pump has shut off Shut off gas supply and call for service Heat exchanger scaled Shut off gas supply and call for service If the boiler cannot be made to perform correctly please ...

Page 18: ...rior to start up however if this is done after power has been applied to the boiler un plugging and reconnecting power will ensure the correct setting This is located on the rear of the Genus control board at the front of the Boiler If the optional Hurlcon Genus room thermostat is used the thermostat selector switch is required to be set to the correct position This switch is located at the rear o...

Page 19: ...hat have been subject to accident negligence alteration abuse or misuse ADDITIONAL WARRANTY EXCLUSIONS This warranty does not cover failures or malfunctions resulting from Failure to properly install operate or maintain the boiler in accordance with our printed instructions provided Abuse alteration accident fire flood and the like Examples of misuse or neglect include but are not limited to physi...

Search results

Summary of Contents for H120B

Reviews:

Related manuals for H120B

Brands by name

Popular brands

hurlcon H120B, Installation And Operating Instructions Manual

Search results

Summary of Contents for H120B

Reviews:

Related manuals for H120B

Brands by name

Popular brands