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TABLE OF CONTENTS   I   

NOZZLE REPLACEMENT

NOZZLE REPLACEMENT   

I

   

TABLE OF CONTENTS

To remove the long-range primary nozzle, first note the nozzle’s orientation prior to removal. 
The G90’s primary nozzle has a protruding rail that must engage the slot on the right side of the 

nozzle opening. Understanding this will help during the installation process later. Using needle-
nose pliers, grab the nozzle’s outer ring next to the recess on the right side of the nozzle opening 
and then pull outward. If necessary, grab the nozzle’s orifice to gain a better grip. Discard the old 
nozzle as the removal process can damage the nozzle and negatively affect the performance.

Insert the replacement nozzle into the nozzle housing. Press firmly until the nozzle stops. Turn  
the nozzle-retaining setscrew clockwise while making sure that the setscrew does not distort  
the nozzle. Lower the setscrew in front of the nozzle only as far as necessary to prevent nozzle 
movement. Take care not to position the setscrew in front of or against the nozzle’s orifice as  
performance can be negatively affected.

If the nozzle size or color has been changed, please note that the adjustable stator will likely need 
to be reset. Refer to the Stator Adjustment section in this manual for information on how to reset 
the stator. 

The G90’s short-range and mid-range nozzles are performance matched to all G90 long-range 

nozzles. As a result, replacement of these nozzles is normally required only when a nozzle has 
been damaged. If replacement does become necessary, it is important to note that these nozzles 
must be installed in the correct orientation for optimal performance.

Prior to removal of the G90’s short-range or mid-range nozzle, note the differences between the 
nozzle on the left and right.

 

G90 Full Circle: 

 The short-range nozzle is black and on the left side date codes 0511 & 

 

prior (FIGURE 39).

 

The short-range nozzle is red and on the left dates codes 

  

0611 and after. (FIGURE 39).

 

The mid-range nozzle is blue and on the right side (FIGURE 39).

Using needle-nose pliers, grab the nozzle’s orifice then pull outward. Discard the old nozzle 
as the removal process will damage the nozzle and negatively affect the performance. Insert 
the replacement nozzle into the nozzle housing and press firmly until it stops. Turn the nozzle-
retaining setscrew clockwise to a position in front of the nozzle that prevents nozzle movement. 

Take care not to position the setscrew in front of or against the nozzle’s orifice as its performance 

can be negatively affected.

NOZZLE REPLACEMENT – 

G95 RISERS

To view and replace the nozzles, it is necessary to compress the riser spring by grabbing the riser 

seal assembly (FIGURE 37), pressing downward and then holding riser firmly to prevent the spring 
from moving upwards.

The G95 riser has three color-coded nozzles 

that all face the same direction. All G95 nozzles 
are retained in the nozzle housing (turret) with 
three setscrews (FIGURE 40). Each setscrew 

has a 

3

/

32

 inch Allen recess at the top. Insert 

the metal end of the Hunter wrench or a 

3

/

32 

inch wrench into setscrew that is above the 
nozzle to be replaced. Engage the setscrew and 
turn counter-clockwise until the bottom of the 
setscrew clears the top of the nozzle (FIGURE 41).

To remove the long-range primary nozzle, first 

note the nozzle’s orientation prior to removal. 

The G95’s primary nozzle has a protruding rail 

that must engage the slot on the right side of 
the nozzle opening. Understanding this will  

help during the installation process later.  
Using needle-nose pliers, grab the nozzle’s 
outer ring next to the recess on the right side  
of the nozzle opening and then pull outward  

(FIGURE 42). If necessary, grab the nozzle’s  

orifice to gain a better grip. Discard the old 
nozzle as the removal process can damage the 
nozzle and negatively affect its performance.

Insert the replacement nozzle into the nozzle 
housing. Press firmly until the nozzle stops.

Turn the nozzle-retaining setscrew clockwise 

while making sure that the setscrew does not 
distort the nozzle. Lower the setscrew in front 
of the nozzle only as far as necessary to prevent 
nozzle movement. Take care not to position the 
setscrew in front of or against the nozzle’s orifice 
as its performance can be negatively affected.

If the nozzle size or color has been changed, 
please note that the adjustable stator will likely 
need to be reset. Refer to the Stator Adjustment 
section in this manual for information on how to 
reset the stator. 

The G95’s short-range and mid-range nozzles 

are performance matched to all G95 long-range 
nozzles. As a result, replacement of these nozzles 
is normally required only when a nozzle has 
been damaged. If replacement does become 
necessary, it is important to note that these 
nozzles must be installed in the correct  
orientation for optimal performance.

Prior to removal of the G95’s short-range or 
mid-range nozzle, note the differences between 
the nozzle on the left and right.

 

G95 Adj. Arc:

  The short-range nozzle is black and on the left side date codes 0511 and 

 

prior (FIGURE 40).

 

The short-range nozzle is red and on the left side date codes 0611 and after

  

The mid-range nozzle is green and on the right side (FIGURE 40).

   

   

   

   

Fig 40 

Fig 41 

Fig 42 

   

   

   

   

Fig 40 

Fig 41 

Fig 42 

   

   

   

   

Fig 40 

Fig 41 

Fig 42 

FIGURE 40

FIGURE 41

FIGURE 42

Summary of Contents for G800 Series

Page 1: ...GOLF IRRIGATION I Built on Innovation hunterindustries com TTS GOLF ROTOR OWNERS MANUAL...

Page 2: ...Feature 32 Inlet Valve Removal G800 Series 33 Inlet Valve Removal G900 Series 35 Inlet Valve Servicing All Models 38 Inlet Valve Installation Safety Warnings 39 Inlet Valve Installation G800 Series 3...

Page 3: ...thru 25 1 swing joint with 1 Acme outlet fitting G800 Series rotors with nozzles 25 thru 53 1 swing joint with 1 Acme outlet fitting G900 Series rotors with nozzles 25 thru 73 1 swing joint with 1 Acm...

Page 4: ...AUTO position When in this position the rotor will not activate unless the controller sends 24 volts of power to the rotor s solenoid FIGURE 1 OFF Using one of the tools listed above turn the selecto...

Page 5: ...ect the inch Control Tubing to the rotor s inch Control Tubing by pressing together at the brass fitting Finally slide the inch tube retainer towards the brass fitting to lock the tube in place Fig 4...

Page 6: ...ng area Align the metal end of the snap ring tool to the indicator on the snap ring s rubberized wiper seal FIGURE 15 Use the palm of the other hand to drive the tool downward through the rubberized m...

Page 7: ...ADJUSTMENT PROCEDURE G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS All adjustments are initiated by inserting the small end of the T handle tool or the plastic end of the Hunter wrench into the riser s a...

Page 8: ...is necessary to follow these steps With riser held in hand compress the riser spring by grabbing the riser seal assembly FIGURE 27 pressing downward and then hold riser firmly to prevent the spring f...

Page 9: ...zles must be installed with the correct orientation for optimal performance Prior to removal of the short range or mid range nozzle note the differences between the nozzle on the left and right When f...

Page 10: ...vely affected NOZZLE REPLACEMENT G95 RISERS To view and replace the nozzles it is necessary to compress the riser spring by grabbing the riser seal assembly FIGURE 37 pressing downward and then holdin...

Page 11: ...er Seal Support is on top and its lower surface nests perfectly with the top of the riser seal The Riser Seal is the rubberized part in the middle The Lower Seal Support also known as the Upper Spring...

Page 12: ...sp the bottom of the riser assembly Slowly release the compression of the retraction spring until it is fully extended and no pressure is felt Note the orientation of the riser components to help with...

Page 13: ...ds and off the riser assembly Replacement face seals must fit very snug to the stainless steel on the riser As a result there may be considerable resistance when attempting to install the new face sea...

Page 14: ...bers engraved into the plastic These numbers are the nozzle size reference numbers To make an adjustment use the blade end of the snap ring tool or a bladed screwdriver to lift the adjustable stator p...

Page 15: ...ollow for your rotor model RISER REPLACEMENT G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS Adjustable part circle risers must be inserted such that the arc setting aligns to the area to be irrigated All H...

Page 16: ...p ring in front of you with the wiper seal facing up and the snap ring open ends at the top The snap ring end on the left must be installed first Lay the snap ring on top of the rotor and use the left...

Page 17: ...FEATURE Caution Electric valve in head rotors are connected to pressurized main line or sub main piping This pressurized piping must be depressurized before servicing the inlet valve Serious bodily in...

Page 18: ...nt features on the tool s black plastic part First look at the three retaining screws on top of the tool Next find the screw that has a pointer arrow engraved around the head of the screw FIGURE 81 Th...

Page 19: ...pward to remove the white lower snap ring FIGURE 90 Once the white lower snap ring has been removed the inlet valve is released and is ready for removal G900 Series inlet valves are removed from the b...

Page 20: ...flange compartment lid adjacent to next to the body cavity opening A second alignment dot is located below the lid in case the flange compartment lid has been removed Align the pointer arrow on the t...

Page 21: ...tallation In order to engage the inlet valve and white lower snap ring with the G800 Valve Tool properly you must be familiar with the pointing and alignment features on the tool s black plastic part...

Page 22: ...er clockwise to disengage the tool s metal hooks from the inlet valve Next raise the G800 Valve Tool out of the body Finally take whatever time is necessary to visually confirm that every part of the...

Page 23: ...king caused by the use of improper lubricants are not covered under warranty G900 Series inlet valves are installed in the body using the G900 Valve Tool Prior to using the tool familiarize yourself w...

Page 24: ...necessary to visually confirm that every part of the white lower snap ring is securely seated into the snap ring groove Caution If snap ring is not fully seated in the snap ring groove the valve may b...

Page 25: ...ory installed flange compartment lids have a large recessed area that can be used for the application of yardage marker placards FIGURE 126 An optional flange compartment lid is available with a raise...

Page 26: ...the tubing as it is clamped closed A leaking supply tube will cause the rotor to weep water while deactivated A tubing retainer can be used to pinch the supply tube going into the Pilot Valve Note tha...

Page 27: ...led connectors Choose either of the Hunter DC solenoid s lead wires when making each splice as there is no specific polarity required IMPORTANT the TTS rotor s top service capabilities require that th...

Page 28: ...ide of the Solenoid FIGURE 137 This flat is used as a reference when connecting the Solenoid to the Pilot Valve Next notice there is also a flat section along the side of the Pilot Valve at a point op...

Page 29: ...he rotor s nozzles Since the amount of flow through the nozzles is affected by pressure supplying a consistent pressure to every rotor in the irrigation system is beneficial This will help to ensure t...

Page 30: ...that the water discharged from the valve circuitry is vented into the rotor s body and then out the nozzles To replace the Pressure Regulator use side cutters or blade to make clean cuts in the tubin...

Page 31: ...e 2014 Hunter Industries Incorporated Please recycle GLIT 071 A 4 14 This brochure was printed on Forest Stewardship Council FSC certified paper with soy inks The FSC is an international organization...

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