Humboldt HCM-5080 Product Manual Download Page 1 | Manualshive

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06.19

product manual

Retrofitting the

HCM-5080 Controller

HCM-5080 & HCM-5080.4F

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Summary of Contents for HCM-5080

Page 1: ...06 19 product manual Retrofitting the HCM 5080 Controller HCM 5080 HCM 5080 4F ...

Page 2: ...rain of the compres sion machine 2 Remove oil plug and allow the oil to drain into the container 3 Once the oil is drained replace the drain plug 4 Remove the existing pump and controller from your compression machine including all brackets and mounting hardware Installing Humboldt Pump Bracket To begin installing the new Humboldt pump locate the pump mounting bracket and using the bracket as a gu...

Page 3: ...acket The pump is at tached by four 4 threaded studs which thread into the holes on the bottom of the pump and are secured to the mounting bracket with 4 lock washers and nuts from the underside of the mounted bracket When installing be sure to insert the rubber shock spacers to each threaded stud between the pump and the top of the bracket Photo 2 Installing rubber shock spacers ...

Page 4: ...evel use a bubble level to make sure the mount is level 1 Drill and tap two 2 1 4 20 UNC holes using the place ment determined above 2 Using the supplied bolts and the bracket bolt the bracket to the compression machine See photo 4 below 3 Mount the HCM 5080 Controller to the bracket you just attached to the compression machine See photo 5 below There are four 4 bolts supplied for this step Photo ...

Page 5: ...QUICK START GUIDE 5 Photo 5 attaching controller to support bracket Photo 4 mounting controller bracket 4 Your compression machine should look like Photo 6 see next page when you are done ...

Page 6: ...Compres sion Machine Photo 7 Attach hose to hydraullic line on pump Hydraullic Pump Installation 5 Using the supplied hydraulic hose connect one end to the U fitting on the HCM 5080 s hydraulic pump assembly Photo 7 Be sure to wrap the threads with Teflon tape ...

Page 7: ...r end of the hydraulic hose to the compression machine s piston Photo 8 Photo 8 connecting the hydraulic hose to the compression machine Photo 9 Location of red oil cap which needs to be removed 7 Unscrew the red oil cap located on the top of the hydraulic pump assembly Photo 9 ...

Page 8: ...r 8 Insert funnel and fill pump resevoir with 2 gallons of VG 46 hydraulic oil Photo 10 Then replace red oil cap and seal 9 Connect gray cable with 8 pin round connector coming from the hydraullic pump controller to the HCM 5080 controller Photo 11 Photo 10 Fill pump with hydraulic oil ...

Page 9: ...he back of the HCM 5080 controller Photo 12 11 Connect the cable with the 6 pin circular connector to the end of the Pressure Transducer Photo 13 Photo 12 connecting AC hookup from the pump controller to the HCM 5080 controller Photo 13 connecting cable with the 6 pin connector to the Pressure Transducer ...

Page 10: ... Channel One on the back of the HCM 5080 Controller Photo 14 13 Connect the AC power cable from the pump controller to an AC outlet Photo 15 Photo 14 connecting the transducer cable to Channel One of the HCM 5080 Photo 15 Connecting AC power cable to AC power outlet ...

Page 11: ...QUICK START GUIDE 11 14 Prior to testing be sure to calibrate the machine by a certified service to ensure accuracy Photo 16 Photo 16 Connecting AC power cable to AC power outlet ...

Page 12: ...Humboldt Mfg Co 875 Tollgate Road Elgin Illinois 60123 U S A U S A Toll Free 1 800 544 7220 Voice 1 708 456 6300 Fax 1 708 456 0137 Email hmc humboldtmfg com ...

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